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Keywords = textile dyeing industry

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21 pages, 8668 KB  
Article
Comparative Study of the Sorption Mechanism of Reactive Black 5 Dye on Raw and Carbonized Sorbent Derived from Industrial Hemp Biowaste
by Nevena Jokić, Relja Suručić, Jelena Penjišević, Deana Andrić, Mihajlo Krunić, Milan Momčilović, Branislav Milovanović and Ljiljana Suručić
Coatings 2026, 16(7), 808; https://doi.org/10.3390/coatings16070808 (registering DOI) - 7 Jul 2026
Abstract
Synthetic dyes from textile effluents represent a major environmental concern due to their persistence and toxicity. Reactive Black 5 (RB5) is widely used in the textile industry and is commonly applied as a model azo compound in sorption studies. This study comparatively evaluates [...] Read more.
Synthetic dyes from textile effluents represent a major environmental concern due to their persistence and toxicity. Reactive Black 5 (RB5) is widely used in the textile industry and is commonly applied as a model azo compound in sorption studies. This study comparatively evaluates the sorption performance of raw and carbonized sorbents derived from industrial hemp (Cannabis sativa L.) biowaste using an integrated experimental and theoretical approach. The sorbents were prepared through washing, drying, and phosphoric acid-assisted carbonization followed by pyrolysis. Structural and physicochemical properties were characterized using elemental analysis, FTIR spectroscopy, and SEM microscopy. Sorption performance toward RB5 was investigated through batch kinetic and equilibrium experiments, supported by kinetic (pseudo-first-order, pseudo-second-order, Elovich, and intraparticle diffusion models) and isotherm (Langmuir, Freundlich, and Temkin) modeling. Molecular docking simulations were performed to provide mechanistic insight into dye–sorbent interactions. Both materials exhibited rapid sorption kinetics, reaching equilibrium within approximately 45 min, with the pseudo-second-order model suggesting that surface-controlled interactions dominate the sorption rate. Molecular modeling, based on extensive conformational sampling, indicated a strong binding affinity between RB5 and cellulose-based structures, primarily associated with hydrogen bonding and other favorable noncovalent interactions. In contrast, graphene-based models revealed sorption governed by π–π interactions and confinement effects, supporting the experimentally observed differences between raw and carbonized sorbents. Full article
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22 pages, 23273 KB  
Review
Temporal Trends, Scientific Impacts, and Collaborations in Global Research on Aspergillus-Based Bioremediation of Textile Dyes
by Anna Gabrielly Duarte Neves, Kethylen Barbara Barbosa Cardoso, Jairo José Ribeiro Toscano de Brito, Raphael Luiz Andrade Silva, Maria Eduarda Luiz Coelho de Miranda, Maria Eduarda Alves da Silva, Romero Marcos Pedrosa Brandão-Costa, Raquel Pedrosa Bezerra and Ana Lúcia Figueiredo Porto
Colorants 2026, 5(3), 23; https://doi.org/10.3390/colorants5030023 - 1 Jul 2026
Viewed by 106
Abstract
Textile dyes are considered emerging pollutants due to their recalcitrant and xenobiotic nature, making them toxic and mutagenic, leading to various environmental impacts. Aspergillus fungi, known for their metabolic diversity and high environmental adaptability, emerge as an alternative for remediating these contaminants. The [...] Read more.
Textile dyes are considered emerging pollutants due to their recalcitrant and xenobiotic nature, making them toxic and mutagenic, leading to various environmental impacts. Aspergillus fungi, known for their metabolic diversity and high environmental adaptability, emerge as an alternative for remediating these contaminants. The evolution and trends in research on the application of Aspergillus in the bioremediation of textile dyes were assessed through a scientometric analysis of articles indexed in Web of Science, PubMed, and Scopus, using the Bibliometrix tool. A total of 283 documents were identified over 28 years since the first publication, indicating that although the topic is established, research output remains limited. Publications originated from 43 countries, with India as the leading contributor; however, the low rate of international collaboration (12.37%) highlights the need for stronger global partnerships. Research primarily focused on dye decolorization via biosorption and biodegradation, with Aspergillus niger and Aspergillus flavus as the most frequently studied species. Recent trends emphasize lignolytic enzymes, especially laccase, and integrative approaches combining biological and physicochemical processes. The results also reveal the urgent need for comprehensive toxicological assessments beyond phytotoxicity, considering increasing concerns about textile effluent impacts on ecosystems and human health. Full article
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23 pages, 14824 KB  
Article
Kinetic Analysis of the Photocatalytic Degradation of Indigo Carmine Using a Heterogeneous MgAl–LDH Catalyst
by Cristina Modrogan, Oanamari Daniela Orbuleţ, Magdalena Bosomoiu, Dan Dobrotă, Md Irfanul Haque Siddiqui and Tabish Alam
Catalysts 2026, 16(7), 600; https://doi.org/10.3390/catal16070600 - 30 Jun 2026
Viewed by 211
Abstract
The removal of recalcitrant industrial dyes from wastewater has emerged as a critical environmental challenge, particularly in the context of the accelerating decline of global freshwater reserves. Given that these contaminants originate predominantly from the effluents of textile, chemical, and related manufacturing sectors, [...] Read more.
The removal of recalcitrant industrial dyes from wastewater has emerged as a critical environmental challenge, particularly in the context of the accelerating decline of global freshwater reserves. Given that these contaminants originate predominantly from the effluents of textile, chemical, and related manufacturing sectors, the deployment of advanced treatment technologies prior to discharge is imperative to mitigate their ecological impact. This study investigates the photocatalytic degradation of indigo carmine using a synthesized MgAl–LDH material. LDH is shown to act as an active photocatalytic component rather than a support, with its remarkably simple synthesis offering a practical alternative to the complex catalysts dominating the current literature. The catalyst’s structural, morphological, and surface characteristics were comprehensively validated through XRD, SEM, EDX, and BET analyses. The catalyst was evaluated under varying hydrogen peroxide doses and across an initial dye concentration range of 5 × 10−5 to 5 × 10−4 M. Increasing the H2O2 volume (3.5–20 mL, corresponding to H2O2 excess ratios of 17.5–100) significantly enhanced the oxidation rate, whereas higher dye concentrations reduced efficiency due to photon competition and partial saturation of catalytic sites. These experiments provided the basis for extracting kinetic parameters and assessing the mechanistic pathways governing the photocatalytic process. The kinetic behavior of indigo carmine degradation was evaluated by fitting the experimental data to zero-order, first-order, and second-order empirical models to identify the rate law that best describes the reaction. Reusability tests showed that MgAl–LDH maintains high activity over multiple cycles, with only a moderate decline, demonstrating its stability and suitability for practical wastewater treatment applications. Full article
(This article belongs to the Special Issue Remediation of Natural Waters by Photocatalysis)
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32 pages, 8788 KB  
Article
Green Synthesis and Characterization of Konjac Glucomannan-Capped Cerium Nanoparticles for Photocatalytic Degradation of Naphthol Blue Black and Methyl Orange Dyes in Wastewater
by Juan José Andrade Sepúlveda, Javiera Moraga Muñoz, Pandian Lakshmanan, Kishor Kumar Sadasivuni, Saravanan Chandrasekaran, Diana Abril, Radha Devi Pyarasani and John Amalraj
Nanomaterials 2026, 16(12), 739; https://doi.org/10.3390/nano16120739 - 13 Jun 2026
Viewed by 481
Abstract
Green synthesis of KGM-capped CeO2 nanoparticles was successfully achieved through a simple coprecipitation method using Konjac Glucomannan (KGM) as a biopolymeric capping and stabilizing agent. The reaction conditions were optimized by varying pH (9–11) and temperature (30–70 °C) to evaluate their influence [...] Read more.
Green synthesis of KGM-capped CeO2 nanoparticles was successfully achieved through a simple coprecipitation method using Konjac Glucomannan (KGM) as a biopolymeric capping and stabilizing agent. The reaction conditions were optimized by varying pH (9–11) and temperature (30–70 °C) to evaluate their influence on nanoparticle formation and photocatalytic performance. The synthesized KGM–CeO2 nanoparticles were comprehensively characterized using FTIR, UV–Vis spectroscopy, XRD, SEM–EDS, TEM, DLS, and ZP analysis to investigate their structural, optical, morphological, and surface properties. The characterization results confirmed the successful formation of porous sponge-like branched CeO2 nanostructures with irregular morphology. XRD analysis revealed the crystalline nature of the nanoparticles with an average crystallite size of approximately 7.7 nm, while DLS analysis showed an average hydrodynamic particle size of 29.7 nm with a biomodal particle size distribution. The positive zeta potential value (+16.75 mV) confirmed good colloidal stability and reduced agglomeration due to effective capping by KGM. The synthesized nanoparticles also exhibited favorable optical properties with band gap values suitable for photocatalytic applications. The adsorption and photocatalytic degradation performance of the KGM–CeO2 nanoparticles was investigated against synthetic textile dyes, including Naphthol Blue Black (NBB), Methyl Orange (MO), and a mixed NBB–MO dye system under acidic conditions. Using an adsorbent dosage of 50 mg and dye concentrations of 100 mg/L, the material achieved degradation efficiencies of approximately 99% for NBB, 91% for MO, and 52% for the mixed dye system under UV irradiation for 120 min. Adsorption kinetic studies indicated that the pseudo-second-order model provided the best fit, suggesting that chemisorption is the dominant adsorption mechanism involving multifunctional surface interactions. These findings are particularly relevant for industrial wastewater treatment, since actual textile effluents typically contain complex mixtures of dyes and organic contaminants rather than single dye pollutants. The mixed dye experiments, therefore, provide a more realistic simulation of industrial wastewater conditions. Overall, the synthesized KGM–CeO2 nanoparticles demonstrate excellent potential as an eco-friendly, cost-effective, and sustainable multifunctional material for adsorption-assisted photocatalytic treatment of dye-contaminated wastewater. Further optimization of operational conditions and catalyst surface properties may enhance its efficiency in multicomponent wastewater systems. Full article
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13 pages, 3115 KB  
Article
Decolorization of Textile Dyes Using Endophytic Bacteria Isolated from Black Bean (Phaseolus vulgaris L.)
by Gabriel Mendes Oliveira, Victoria Batista Figueiredo da Silva, Giovanna Porto Lima, Tiago Tognolli de Almeida, Julio Cesar Polonio and Andressa Domingos Polli
Colorants 2026, 5(2), 22; https://doi.org/10.3390/colorants5020022 - 10 Jun 2026
Viewed by 188
Abstract
The textile industry contributes significantly to environmental pollution through massive water usage and toxic synthetic dye effluents. Bioremediation offers a sustainable solution by using microorganisms, such as bacteria, to transform complex contaminants into simpler substances. This study evaluated the bioremediation potential of fifteen [...] Read more.
The textile industry contributes significantly to environmental pollution through massive water usage and toxic synthetic dye effluents. Bioremediation offers a sustainable solution by using microorganisms, such as bacteria, to transform complex contaminants into simpler substances. This study evaluated the bioremediation potential of fifteen halotolerant endophytic bacteria isolated from black beans (Phaseolus vulgaris L.) against various textile dyes. The strains included Bacillus cereus, Bacillus amyloliquefaciens, Priestia megaterium, and Staphylococcus warneri. Initial screenings across different TSA (Tryptic Soy Agar) medium concentrations (10%, 50%, 100%) revealed that bacterial growth and discoloration—assessed via halo formation—were most pronounced in 50% medium. While several dyes showed no reaction, Malachite Green and Congo Red were successfully decolorized. In liquid medium assays TSB (Tryptic Soy Broth) (50%) quantitative analysis via spectrophotometry showed that strains PV57, PV107, and PV112 achieved approximately 45% discoloration for Congo Red. Most notably, PV18 and PV114 achieved discoloration efficiencies of 91.69% and 88.72%, respectively, for Malachite Green after 72 h. These findings indicate that salt-tolerant endophytic bacteria are promising candidates for the decolorization of textile dyes. However, further studies are required to determine whether the observed discoloration results from biodegradation, biotransformation, or biosorption. This study underscores the potential of agricultural endophytes in managing industrial waste effectively. Full article
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20 pages, 2724 KB  
Article
FeCl3-Activated Agro-Waste Biochars for Enhanced Dye Adsorption: Unveiling the Role of Iron Oxide Active Sites
by Alejandra Noemi Pérez-Jasso, Kayim Pineda-Urbina, Cintia Karina Rojas-Mayorga, Didilia Ileana Mendoza-Castillo, Gabriela Durán-Jiménez, Adrián Bonilla-Petriciolet and Ismael Alejandro Aguayo-Villarreal
Processes 2026, 14(12), 1886; https://doi.org/10.3390/pr14121886 - 10 Jun 2026
Viewed by 330
Abstract
In this study, activated biochars derived from spent coffee grounds (CAC-600) and lemon pomace (LAC-600) were prepared through pyrolysis with FeCl3 activation and evaluated for the selective adsorption of Acid Blue 74 (AB74), a dye widely used in the denim textile industry. [...] Read more.
In this study, activated biochars derived from spent coffee grounds (CAC-600) and lemon pomace (LAC-600) were prepared through pyrolysis with FeCl3 activation and evaluated for the selective adsorption of Acid Blue 74 (AB74), a dye widely used in the denim textile industry. FeCl3 activation significantly increased the surface area and pore development relative to the pristine biochars, while also promoting the formation of Fe2O3 phases on the activated biochars surfaces. The activated biochars exhibited comparable adsorption capacities of 39.44 and 37.16 mg·g−1 for CAC-600 and LAC-600, respectively, indicating that adsorption performance was governed mainly by the activation process rather than by the precursor biomass. Isotherm and kinetic models revealed heterogeneous adsorption behavior involving surface interactions combined with internal diffusion. The materials showed stable adsorption performance within a pH range of 4–10. Competitive adsorption experiments demonstrated preferential adsorption of AB74 over Acid Red 1 (AR1), confirming the selectivity of LAC-600 and CAC-600. Density Functional Theory (DFT) calculations revealed a cooperative adsorption mechanism combining π-surface interactions with localized Fe-oxide anchoring sites on the graphene-based model, increasing the adsorption energy by approximately 24 kcal·mol−1 relative to carbon-only systems. These findings demonstrate the potential of Fe-activated agro-industrial biochars as adsorbents for dye removal from aqueous media. Full article
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25 pages, 4352 KB  
Article
Green Chemistry in Hemp Dyeing
by Vasilica Popescu, Marina Marin, Gabriel Popescu, Viorica Vasilache and Andrei Popescu
Fibers 2026, 14(6), 70; https://doi.org/10.3390/fib14060070 - 9 Jun 2026
Viewed by 197
Abstract
Hemp plants are precious resources for the textile industry, being considered a sustainable and more economical alternative to cotton. Sustainable dyeing processes should minimize the consumption of water, energy, and chemicals while ensuring high color intensity and reducing the pollution load of residual [...] Read more.
Hemp plants are precious resources for the textile industry, being considered a sustainable and more economical alternative to cotton. Sustainable dyeing processes should minimize the consumption of water, energy, and chemicals while ensuring high color intensity and reducing the pollution load of residual baths. Black carrot (Daucus carota L. ssp. sativus) is a valuable source of dyes for dyeing hemp materials because it is rich in anthocyanins and anthocyanidins, which generate colors ranging from red-orange and muted magenta to blue, depending on the pH. In this article, the dye extraction process was colorimetrically monitored for 26 days to determine the optimal fermentation/storage period that generates the most intense color during the dyeing process. The dyeing parameters tested were temperature (40–100 °C), pH (4.33–9.15), duration (1–24 h), concentration (2.5–10%), and the presence of organic acids (ascorbic and citric acids). Virgin baths and the first three residual baths were used in the dyeing process. While the results of FTIR, SEM, and EDX analyses confirmed the dyeing process, the CIEL*a*b* measurements quantified the characteristics of the colors obtained using virgin and residual baths. The 12 principles of green chemistry were also discussed, together with their implementation in hemp dyeing. Full article
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41 pages, 6862 KB  
Article
Surfactant-Modified Guava Seeds for Anionic Azo Dye Removal: Mechanistic Insights from Batch and Fixed-Bed Systems Toward Sustainable Textile Wastewater Treatment
by Elizabeth Reyes-Valdes, Iris Coria-Zamudio, Karla Gabriela Domínguez-González, Ana Gabriela Rodríguez-Calderón, Ruth Alfaro-Cuevas-Villanueva and Raúl Cortés-Martínez
Sustainability 2026, 18(12), 5849; https://doi.org/10.3390/su18125849 - 8 Jun 2026
Viewed by 240
Abstract
Valorization of agro-industrial waste into functional materials is fundamental to the circular economy, especially for addressing the persistent contamination by anionic azo dyes in textile wastewater. This study evaluates guava seeds modified with hexadecyltrimethylammonium bromide (GS-M) as low-cost biosorbents for the removal of [...] Read more.
Valorization of agro-industrial waste into functional materials is fundamental to the circular economy, especially for addressing the persistent contamination by anionic azo dyes in textile wastewater. This study evaluates guava seeds modified with hexadecyltrimethylammonium bromide (GS-M) as low-cost biosorbents for the removal of Direct Blue 71 (DB71), comparing their performance with that of natural seeds (GS-N) in batch systems and fixed-bed columns. Characterization by infrared spectroscopy (FTIR) and electron microscopy (SEM-EDS) confirmed successful surfactant immobilization, thereby creating a cationic surface with strong electrostatic affinity for anionic dye molecules. Batch experiments showed that GS-M achieved 98% DB71 removal within 120 min, whereas GS-N reached only 58% after 300 min. For GS-M, both pseudo-first-order and pseudo-second-order models fit the kinetic data well, consistent with concurrent electrostatic and hydrophobic interactions; GS-N was best described by the Elovich model, indicating rate limitation by electrostatic repulsion. GS-M maintained removal efficiency above 84% across pH 3–9, whereas GS-N was effective under acidic conditions. Langmuir maximum adsorption capacity (Qo) values for GS-M were 6.02 mg/g at pH 4 and 7.87 mg/g at pH 8, a 1.5- to 2.2-fold increase over GS-N under matched conditions. Three adsorption–desorption cycles retained ~49% of the initial GS-M capacity, supporting a short-cycle reuse profile rather than indefinite multi-cycle operation. Fixed-bed column performance was highly sensitive to the hydraulic loading rate (vc), with breakthrough times increasing nearly eightfold as vc decreased. The Bed Depth Service Time (BDST), Thomas, and Yoon–Nelson models described the dynamic data consistently, yielding a maximum dynamic capacity of 165.6 mg/L under optimal conditions and providing a quantitative basis for scale-up. These results establish surfactant-modified guava seeds as a low-cost, pH-resilient biosorbent system aligned with circular-economy principles for the sustainable remediation of textile wastewater. Full article
(This article belongs to the Special Issue Innovative Materials for Sustainable Water Remediation Technologies)
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10 pages, 10037 KB  
Proceeding Paper
Eco-Friendly Biosynthesis of Iron Oxide Nanoparticles Using Psidium guajava Leaf Extract for Photocatalytic Degradation of Methylene Blue
by Herry Purnama, Fanni Kani Hanifa and Choirunisa Rurita Paldefi
Eng. Proc. 2026, 137(1), 13; https://doi.org/10.3390/engproc2026137013 - 25 May 2026
Viewed by 504
Abstract
Increasing volumes of dye-containing wastewater generated by the textile industry have become a serious environmental issue, particularly in Indonesia, where textile production contributes substantially to industrial activity. Among synthetic dyes, methylene blue (MB) is widely used because of its low cost and high [...] Read more.
Increasing volumes of dye-containing wastewater generated by the textile industry have become a serious environmental issue, particularly in Indonesia, where textile production contributes substantially to industrial activity. Among synthetic dyes, methylene blue (MB) is widely used because of its low cost and high solubility in water; however, its persistence, toxicity, and potential carcinogenicity make its removal from wastewater highly important. Conventional treatment methods are often limited by incomplete degradation and secondary waste generation. In this study, iron oxide nanoparticles (IONPs) were synthesized through a green route using Psidium guajava leaf extract as both a reducing and stabilizing agent. Characterization by PSA, UV-Vis, SEM-EDX, and XRD confirmed the formation of magnetite-like iron oxide particles with sizes ranging from 209.2 to 291.4 nm. Photocatalytic experiments showed high MB degradation efficiency (94.7–99.0%) under UV irradiation, highlighting the potential of guava leaf-mediated IONPs as low-cost, sustainable photocatalysts for wastewater treatment. Full article
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24 pages, 11418 KB  
Article
Peroxymonosulfate Activation by Co2+ for Metal-Complex Dye Degradation: Experimental Design and Kinetic Modeling
by Julio A. Cardona-Castaño, Anngie C. Toro-Idárraga, Luis Gerónimo Matallana Pérez, Iván F. Macías-Quiroga and Nancy R. Sanabria-González
Sci 2026, 8(5), 113; https://doi.org/10.3390/sci8050113 - 15 May 2026
Viewed by 380
Abstract
The discharge of metal-complex dyes from textile industries poses significant environmental challenges due to their chemical stability and resistance to conventional biological treatment. This study examined the degradation of Acid Black 194 (AB–194), a 1:2 chromium-complex azo dye, using Co2+-activated peroxymonosulfate [...] Read more.
The discharge of metal-complex dyes from textile industries poses significant environmental challenges due to their chemical stability and resistance to conventional biological treatment. This study examined the degradation of Acid Black 194 (AB–194), a 1:2 chromium-complex azo dye, using Co2+-activated peroxymonosulfate (PMS). A central composite design based on response surface methodology was used to evaluate the effects of Co2+ (5.93–20.07 µM), PMS (1.67–7.33 mM), and dye (13.79–56.21 mg L−1) concentrations on decolorization and mineralization. The polynomial models demonstrated strong predictive accuracy (R2 > 0.9896), identifying Co2+ and dye concentrations as the most influential factors. Under optimal conditions (18.0 µM Co2+, 6.5 mM PMS, 20.0 mg L−1 dye), 99.19% decolorization was achieved at 30 min and 41.43% TOC removal at 240 min. Degradation kinetics were described by a mechanistic model incorporating 15 elementary reactions that comprise the Co2+/Co3+ redox cycle, radical generation, and dye oxidation, yielding a global R2 of 0.9617. Estimated rate constants for dye oxidation (k14 = 3.52 × 109 M–1 s–1 for and k15 = 2.00 × 1010 M–1 s–1 ) were consistent with values reported for aromatic compounds in sulfate radical systems. Radical contribution analysis confirmed sulfate radicals as the principal oxidizing species, accounting for 96.75% of the overall process. Full article
(This article belongs to the Section Chemistry Science)
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15 pages, 1634 KB  
Article
Carbon-Efficient Fur Processing: Integrating Embedded IoT Systems in Tanning and Synthetic Textile Manufacturing
by Dimitris Ziouzios, Aikaterini Tsepoura and Vasileios Vasileiadis
Appl. Sci. 2026, 16(10), 4920; https://doi.org/10.3390/app16104920 - 14 May 2026
Viewed by 411
Abstract
This research paper examines the environmental impact of natural and synthetic fur coats, focusing exclusively on the processing and manufacturing stages. Using one coat weighing approximately 5 kg as the functional unit, a comparative Life Cycle Assessment (LCA) is conducted from raw material [...] Read more.
This research paper examines the environmental impact of natural and synthetic fur coats, focusing exclusively on the processing and manufacturing stages. Using one coat weighing approximately 5 kg as the functional unit, a comparative Life Cycle Assessment (LCA) is conducted from raw material processing to final garment production, explicitly excluding animal farming. The analysis includes key processes such as cleaning, tanning, dyeing, and sewing for natural fur, and polymer production, fabric formation, dyeing, and finishing for synthetic fur. Data from international academic literature (Google Scholar and Scopus) are used to evaluate CO2 emissions, energy and water consumption, chemical inputs, and waste generation. Results indicate that synthetic fur production is energy-intensive but requires relatively low water use, whereas natural fur processing involves high water consumption and chemical treatments, resulting in significantly higher emissions—often reaching hundreds to thousands of kg CO2e per coat. The study further investigates the role of embedded IoT systems in improving efficiency within tanneries and textile manufacturing. Real-time monitoring and automated dosing systems can reduce emissions and chemical use by approximately 10–20%. Case studies of a smart tannery and an IoT-enabled synthetic fur production line illustrate potential implementation pathways. Although such optimizations can reduce environmental impacts, the findings clearly show that natural fur processing remains considerably more carbon-intensive than synthetic alternatives. This research highlights the importance of integrating digital technologies into industrial processes and suggests directions for future work based on real-world operational data. Full article
(This article belongs to the Special Issue Life Cycle Assessment in Sustainable Materials Manufacturing)
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41 pages, 3971 KB  
Review
Generation of Primary Microplastics from Textile Industry Departments: An Overview
by Azam Ali, Jiri Militký, Dana Křemenáková, Mohanapriya Venkataraman, Jiří Prochazka and Jakub Wiener
Textiles 2026, 6(2), 61; https://doi.org/10.3390/textiles6020061 - 11 May 2026
Viewed by 868
Abstract
The textile industry has contributed significantly to global microplastic pollution, generating both primary and secondary microplastics. Primary microplastics, released during the manufacturing process of textiles, are the main concern due to their long-chain structure and persistence, while secondary microplastics are generated from [...] Read more.
The textile industry has contributed significantly to global microplastic pollution, generating both primary and secondary microplastics. Primary microplastics, released during the manufacturing process of textiles, are the main concern due to their long-chain structure and persistence, while secondary microplastics are generated from the degradation of synthetic or blended textile products, which have already been in service or use. This review provides a comprehensive overview of methods for investigating fibrous primary microplastics generated throughout the major stages of the textile value chain, including yarn production, fabric manufacturing, garment processing, finishing, and packaging. In fact, there is an urgent need to deal with fibrous primary microplastics, as they are particularly hazardous due to their form (thin, long and often needle-like) and long-lasting life (can sustain in the environment over hundreds of years). Each manufacturing stage produces measurable microfiber losses. For example, pre-consumer production emits approximately 0.12 million metric tons of microplastics per year. High-speed yarn spinning releases additional MP (microplastics); rotor-spun polyester yarns shed 2000–8000 MFPs/g (microplastic fibers/g). The mechanical stresses such as friction, abrasion, and yarn breakage during weaving and knitting operations contribute significantly up to 104–106 microfibers per m2 of fabric during production. Wet processing (dyeing, printing, and finishing) is another major hotspot for primary microplastic generation, with dye house effluents reporting up to 54,100 microfibers per liter. Moreover, during mechanical and chemical finishing operations, the generated nanoplastics (NPs) rose significantly, exceeding 1011 particles per gram of material. Subsequently, the garments manufacturing units are estimated to produce 10,000 garments per day (5 tons of fabric), which equates to 5–25 kg/day of microplastic fiber waste. Targeted schemes for the study of primary microplastics at the earliest stages of textile production could significantly reduce environmental release and strengthen progress toward a more circular and sustainable textile economy. Full article
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25 pages, 8338 KB  
Article
Sustainable Laccase Production by Schizophyllum commune TMF3 on Agro-Industrial Waste for Efficient Dye Degradation and Comprehensive Toxicity Assessment
by Nevena Ilić, Anja Antanasković, Jelena Filipović Tričković, Miona Miljković, Ana Milivojević, Marija Milić and Katarina Mihajlovski
Processes 2026, 14(10), 1531; https://doi.org/10.3390/pr14101531 - 9 May 2026
Viewed by 413
Abstract
This study addresses the need for sustainable approaches in textile wastewater treatment by investigating laccase production with the white-rot fungus Schizophyllum commune TMF3 using agro-industrial waste as a substrate. Laccase was produced via solid-state fermentation on brewery spent grain under optimized conditions (1.75 [...] Read more.
This study addresses the need for sustainable approaches in textile wastewater treatment by investigating laccase production with the white-rot fungus Schizophyllum commune TMF3 using agro-industrial waste as a substrate. Laccase was produced via solid-state fermentation on brewery spent grain under optimized conditions (1.75 g malt extract, 75% moisture, 7 days, 25 °C), reaching a maximum activity of 21.06 IU/g dry substrate. The crude enzyme was applied for the decolorization of azo and triphenylmethane dyes (50 mg/L). Decolorization efficiencies above 80% were achieved within 60 min without redox mediators, while chemical oxygen demand (COD) was reduced by more than 50% for all tested dyes. HPLC analysis showed parent dye peaks decreasing and the transformation products’ appearance. Antimicrobial activity testing showed no increase in inhibitory effects against Escherichia coli, Lactobacillus rhamnosus, Candida albicans, and Saccharomyces cerevisiae, while slight growth stimulation was observed in selected cases. Phytotoxicity assays using Triticum aestivum showed no inhibitory effects, with germination index values of 77–124%. Cytotoxicity assessment showed no effects for azo dyes, while cytotoxicity of the triphenylmethane dye decreased by 30% after treatment. These findings support the potential of agro-industrial laccase production as an effective approach for dye removal in sustainable wastewater strategies. Full article
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16 pages, 3308 KB  
Article
Enhanced Degradation of Acid Black 1 Dye Using Sequential Nano-Ferrate(VI) and Gliding Arc Plasma: Synergistic Performance and Mechanism
by Seong Yeop Han, Bimo Tri Goutomo, Dian Majid and Il-Kyu Kim
Catalysts 2026, 16(5), 438; https://doi.org/10.3390/catal16050438 - 8 May 2026
Viewed by 323
Abstract
Acid Black 1 (AB1), a recalcitrant disazo dye from the textile industry, poses a severe threat to aquatic ecosystems owing to its resistance to biological treatment. Although ferrate(VI) (K2FeO4) and plasma-based advanced oxidation processes have shown promise [...] Read more.
Acid Black 1 (AB1), a recalcitrant disazo dye from the textile industry, poses a severe threat to aquatic ecosystems owing to its resistance to biological treatment. Although ferrate(VI) (K2FeO4) and plasma-based advanced oxidation processes have shown promise for dye remediation, the effect of treatment sequence on synergistic mineralization remains largely unaddressed. Nano-ferrate(VI) (nano-Fe(VI), K2FeO4) synthesized via the Solution Plasma Process (SPP) was integrated with Gliding Arc Plasma (GAP) in a sequential hybrid system, with nanoscale morphology and K2FeO4 composition confirmed by FE-SEM and EDS. pH, molar ratio, and temperature were systematically optimized for the standalone nano-Fe(VI) process, and synergistic performance was evaluated via Synergy Effect Factor (SEF) analysis. Optimization identified pH 7.0, [AB1]:[Fe(VI)] = 1:0.9, and 45 °C as optimal, achieving 90.24% decolorization within 12 min. The sequential nano-Fe(VI)–GAP configuration achieved the highest mineralization efficiency of 58.7%, outperforming standalone nano-Fe(VI) (36.0%), standalone GAP (16.0%), and simultaneous application (37.8%), with SEF values of 1.3 and 1.2 for mineralization and decolorization. This is the first study to quantify treatment sequence effects in a nano-Fe(VI)–GAP system via SEF analysis. The proposed system eliminates intermediate pH adjustment while achieving superior mineralization, offering a practical AOP framework for refractory textile wastewater treatment. Full article
(This article belongs to the Special Issue Plasma Catalysis for Environmental Pollution Remediation)
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25 pages, 7879 KB  
Article
Simultaneous Adsorptive Removal of Arsenic(V) and Congo Red by a MgZnFe LDH/Triazole Composite with Electrocatalytic Urea Oxidation Application
by Samar M. Mahgoub, Abdelghafar M. Abu-Elsaoud, Seham M. Hamed, Ahmed A. Allam, Saber A. A. Elsuccary, Mahmoud M. Ghuniem, Hend A. Mahmoud, Vehaan Subramanian and Rehab Mahmoud
Catalysts 2026, 16(5), 434; https://doi.org/10.3390/catal16050434 - 7 May 2026
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Abstract
Water contamination by arsenic(V) [As(V)] and Congo red (CR) dye poses concurrent threats to public health and aquatic ecosystems, particularly in regions where metallurgical and textile industries coexist. Developing a single adsorbent capable of simultaneously addressing these chemically distinct pollutants, while recovering value [...] Read more.
Water contamination by arsenic(V) [As(V)] and Congo red (CR) dye poses concurrent threats to public health and aquatic ecosystems, particularly in regions where metallurgical and textile industries coexist. Developing a single adsorbent capable of simultaneously addressing these chemically distinct pollutants, while recovering value from the spent material remains an open challenge in sustainable water treatment. This study reports the synthesis and evaluation of a novel ternary MgZnFe-LDH/1,2,4-triazole composite (TM-LDH/TZ), engineered for the concurrent adsorptive removal of As(V) and CR, and the subsequent repurposing of the pollutant-loaded material as an electrocatalyst for the urea oxidation reaction (UOR). The composite was prepared via co-precipitation and triazole surface grafting, then characterized by FTIR, XRD, BET, TGA, FESEM, and HRTEM. Batch adsorption experiments examined the influence of pH, adsorbent dose, initial concentration, and temperature, with equilibrium data modeled through Langmuir, Freundlich, Temkin, and the statistically grounded Advanced Monolayer Model (AMM); kinetics were assessed using pseudo-first/second-order and Elovich models. Maximum Langmuir adsorption capacities reached 204.75 mg g−1 for As(V) and 499.72 mg g−1 for CR simultaneously at pH 5 and 25 °C, surpassing the majority of previously reported single-pollutant adsorbents. Elovich and pseudo-second-order kinetics confirmed chemisorption as the governing pathway for As(V) and CR, respectively, while AMM thermodynamic analysis verified spontaneous adsorption across all experimental conditions. The spent composite delivered a UOR peak current density of 184.67 mA cm−2 that is nearly twice that of the fresh material, with a reduced charge-transfer resistance of 1.19 Ω, and removal efficiency remained above 85% through three successive regeneration cycles. The bifunctional design, coupling high-capacity dual-pollutant removal with catalytic valorization of waste, positions TM-LDH/TZ as a circular-economy-aligned platform for advanced water remediation. Full article
(This article belongs to the Section Catalysis for Sustainable Energy)
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