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11 pages, 1302 KB  
Article
A Ring-Assisted Asymmetric Mach–Zehnder Interferometer for High-Sensitivity and Stable On-Chip Temperature Sensing
by Huan Guan, Zhuoting Wang, Shuhui Bo and Zhiyong Li
Photonics 2026, 13(3), 300; https://doi.org/10.3390/photonics13030300 - 20 Mar 2026
Viewed by 206
Abstract
A high-sensitivity and high-stability on-chip temperature sensor based on a silicon-on-insulator (SOI) platform is proposed and experimentally demonstrated in this work. The device employs a ring-assisted asymmetric Mach–Zehnder interferometer (RAMZI), enhancing both temperature sensitivity and measurement stability. Broadband, wavelength-insensitive components, including multimode interference [...] Read more.
A high-sensitivity and high-stability on-chip temperature sensor based on a silicon-on-insulator (SOI) platform is proposed and experimentally demonstrated in this work. The device employs a ring-assisted asymmetric Mach–Zehnder interferometer (RAMZI), enhancing both temperature sensitivity and measurement stability. Broadband, wavelength-insensitive components, including multimode interference couplers and adiabatic 3 dB splitters, reduce the influence of laser wavelength fluctuations and mitigate interference errors caused by environmental perturbations. The sensor achieves a temperature sensitivity of 108.74 pm/K, corresponding to an approximately 40% improvement over a conventional AMZI with the same footprint. Moreover, a wavelength drift of only 18 pm over 45 min demonstrates excellent stability and robustness. This work provides an effective solution for highly sensitive and stable on-chip temperature sensing in photonic integrated systems. Full article
(This article belongs to the Special Issue Advances in Optical Sensors and Applications)
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14 pages, 4642 KB  
Article
A Silicon Resonant Pressure Microsensor Based on Frequency-Ratio Measurement for High-Temperature Applications
by Zhaoyuan Tan, Pengxiang Ye, Xiaohan Liu, Bo Xie, Yulan Lu, Deyong Chen and Junbo Wang
Micromachines 2026, 17(3), 293; https://doi.org/10.3390/mi17030293 - 27 Feb 2026
Viewed by 280
Abstract
This paper presents a high-temperature silicon resonant pressure microsensor capable of stable operation up to 175 °C and 175 MPa, addressing the critical need for reliable pressure monitoring in deep well drilling and petroleum exploration. To overcome the inherent trade-off between pressure range [...] Read more.
This paper presents a high-temperature silicon resonant pressure microsensor capable of stable operation up to 175 °C and 175 MPa, addressing the critical need for reliable pressure monitoring in deep well drilling and petroleum exploration. To overcome the inherent trade-off between pressure range and sensitivity in diaphragm-based sensors, the sensor incorporates V-shaped micro-beam supports that convert radial compressive stress into supplementary axial tensile stress on the resonant beams. This innovative force-transmission structure enhances both pressure resistance and positive stress sensitivity, enabling range extension while maintaining adequate sensitivity. A key feature of this work is the implementation of a frequency-ratio measurement scheme utilizing a dedicated pressure-insensitive reference resonator. This approach effectively eliminates the dependence on the stability of the external crystal oscillator frequency, a significant source of error in high-temperature environments where stable clock sources are costly or unavailable. Experimental results demonstrate that the fabricated sensor achieves a pressure sensitivity of 723.56 ppm/MPa for Resonator I and −436.60 ppm/MPa for Resonator II. The frequency-ratio output scheme maintains a measurement accuracy better than 0.02% FS (within the 0–36 MPa verification range) even when using a low-stability oscillator at 125 °C, significantly outperforming conventional direct-frequency measurement methods. The sensor’s combination of an extended pressure range, high-temperature capability, and robust frequency-ratio output offers a promising solution for high-precision pressure sensing in extreme downhole conditions. Full article
(This article belongs to the Special Issue Recent Advances in Silicon-Based MEMS Sensors and Actuators)
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14 pages, 6083 KB  
Article
Accurate Inverse Design of Broadband Solar Metamaterial Absorbers via Joint Forward–Inverse Deep Learning
by Qihang Wu, Zhiming Deng, Cong Zeng and Haoyuan Cai
Nanomaterials 2026, 16(5), 297; https://doi.org/10.3390/nano16050297 - 26 Feb 2026
Viewed by 347
Abstract
The design of broadband, high-efficiency solar absorbers remains challenging due to the complex and ill-posed inverse mapping from the target optical responses to the physical structures in inverse design optimization. To address this, we propose a joint forward–inverse deep learning framework that enables [...] Read more.
The design of broadband, high-efficiency solar absorbers remains challenging due to the complex and ill-posed inverse mapping from the target optical responses to the physical structures in inverse design optimization. To address this, we propose a joint forward–inverse deep learning framework that enables the rapid and accurate optimization of multilayer metamaterial absorbers. This method integrates an inverse network based on a Modified Swin Transformer with a Multilayer Perceptron forward proxy and performs end-to-end training in a consistency-driven cycle. This strategy reduces the one-to-many ambiguity in inverse design and improves the prediction accuracy, with normalized test mean squared errors of 7.2 × 10−5 (inverse) and 6.8 × 10−5 (forward). Using this framework, we optimized an absorber comprising W/SiO2 hyperbolic metamaterial stacks and TiO2/SiO2 anti-reflection coatings, achieving 97.4% average absorptivity across the 400–1750 nm solar spectrum, along with polarization insensitivity and robust wide-angle performance up to 60° incidence. The outdoor solar heating tests showed that the fabricated absorber reaches a peak temperature of 86.3 °C under natural sunlight, with an irradiance peak of about 850 W/m2 at noon. This work shows that combining forward and reverse deep learning provides a powerful and scalable paradigm for accelerating the intelligent design of high-performance solar thermal metamaterials. Full article
(This article belongs to the Section Nanoelectronics, Nanosensors and Devices)
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16 pages, 5386 KB  
Article
Terahertz Wave Absorber Relying on Strontium Titanate and Dirac Semimetal for Dual Adjustability
by Zeng Qu, Mengyuan Zhao, Yuanhao Huang, Yibin Gong, Shishengdian Lu, Xuanqi Zhang, Jiayun Wang, Yuanhui Wang, Yinuo Cheng and Binzhen Zhang
Micromachines 2026, 17(2), 266; https://doi.org/10.3390/mi17020266 - 20 Feb 2026
Viewed by 337
Abstract
Limited by the material response characteristics and structural design, the development of dynamically tunable terahertz absorbers with multi-functional properties remains a major challenge. In this study, a dual-tunable terahertz absorber based on the synergistic integration of strontium titanate (STO) and Dirac semimetal (BDS) [...] Read more.
Limited by the material response characteristics and structural design, the development of dynamically tunable terahertz absorbers with multi-functional properties remains a major challenge. In this study, a dual-tunable terahertz absorber based on the synergistic integration of strontium titanate (STO) and Dirac semimetal (BDS) is proposed. By utilizing the temperature-sensitive dielectric constant of STO and the electrically tunable conductivity of BDS, the device can realize on-demand switching between a broadband absorption mode (absorptivity >90% in the 1.347~2.1271 THz band) and a dual-narrowband absorption mode under external field excitation. Notably, the centrosymmetric cross-patterned structure on the top layer ensures the polarization insensitivity of the device, and this single structure can also serve as a high-sensitivity temperature sensor. Simulation results verify that the device exhibits stable performance under different incident angles and environmental variations. This study constructs a compact multi-functional device platform integrating dynamic absorption regulation and in situ sensing, which provides a new technical route for the development of intelligent terahertz systems in the fields of terahertz imaging, communication, detection and other related areas. Full article
(This article belongs to the Special Issue Flexible Intelligent Sensors: Design, Fabrication and Applications)
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12 pages, 2362 KB  
Article
Extrusion-Induced Gelation and Network Formation in Meat Analogs Produced from Mung Bean Protein
by Yu Zhang, Nam-Ki Hwang, Gi-Hyung Ryu and Bon-Jae Gu
Gels 2026, 12(2), 102; https://doi.org/10.3390/gels12020102 - 26 Jan 2026
Viewed by 227
Abstract
Extrusion processing can induce gel-like network formation in plant proteins, enabling the advancement of structured meat alternatives with tailored textural properties. In this study, extrusion-induced gelation behavior of isolated mung bean protein (IMBP) was systematically investigated during the manufacture of low-moisture meat analogs [...] Read more.
Extrusion processing can induce gel-like network formation in plant proteins, enabling the advancement of structured meat alternatives with tailored textural properties. In this study, extrusion-induced gelation behavior of isolated mung bean protein (IMBP) was systematically investigated during the manufacture of low-moisture meat analogs (LMMA). The effects of key processing variables, rotational speed of the screw, moisture level, and processing temperature on gel network development, hydration behavior, and textural responses were evaluated using response surface methodology as an analytical framework. Increasing moisture content promoted protein hydration and facilitated the formation of continuous gel-like interactions, resulting in enhanced pore development and water-holding capacity. Variations in screw speed and processing temperature further modulated the extent of protein denaturation and network consolidation, influencing nitrogen solubility and mechanical properties. While the integrity index remained relatively insensitive to processing conditions, structural and functional responses exhibited clear dependencies on extrusion-induced gelation dynamics. The extrusion conditions of 39% moisture, 216 rpm, and 159 °C promoted the development of a well-defined protein network, leading to improved functional properties. These findings provide mechanistic insight into extrusion-driven gelation of IMBP and highlight its potential as a protein matrix for gel-based meat analog applications. Full article
(This article belongs to the Special Issue Plant-Based Gels for Food Applications)
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15 pages, 2662 KB  
Case Report
Multidisciplinary Approach for Dental Management of Congenital Insensitivity to Pain with Anhidrosis: Clinical Case Report with 12-Month Follow-Up
by Almoataz B. A. T. Abdel-bari, Mohamed Fawzy, Khaled A. Saad and Hatem A. Alhadainy
Dent. J. 2026, 14(1), 68; https://doi.org/10.3390/dj14010068 - 20 Jan 2026
Viewed by 479
Abstract
Background: Congenital Insensitivity to Pain and Anhidrosis (CIPA) is a rare autosomal recessive disorder characterized by congenital analgesia, anhidrosis, and multisystem involvement affecting the musculoskeletal, cutaneous, oral, and para-oral structures. This case report describes the oral phenotype and multidisciplinary clinical management of a [...] Read more.
Background: Congenital Insensitivity to Pain and Anhidrosis (CIPA) is a rare autosomal recessive disorder characterized by congenital analgesia, anhidrosis, and multisystem involvement affecting the musculoskeletal, cutaneous, oral, and para-oral structures. This case report describes the oral phenotype and multidisciplinary clinical management of a child with CIPA. Case Description: A 9-year-old boy presented with poor oral hygiene, multiple severely damaged teeth, masticatory difficulty, limited mouth opening, impaired bolus control, and para-oral traumatic injuries. Medical and orthopedic history indicated recurrent painless fractures, self-inflicted injuries, cutaneous scarring, and recurrent hyperpyrexia. Oral self-injury associated with CIPA was suspected and supported by the Nociception Assessment Test and Minor’s Iodine–Starch Test. Although the clinical findings were suggestive of CIPA, the diagnosis remained presumptive due to the absence of confirmatory molecular or histopathological testing. Management: A wearable wireless continuous temperature-monitoring device was prescribed to assist in tracking hyperpyrexia associated with CIPA (RHA-CIPA). A conservative, staged, multidisciplinary treatment was planned rather than full-mouth extraction, emphasizing prevention of dental sepsis and mitigation of future self-injury. Dental procedures were performed under local anesthesia to manage discomfort related to tactile hyperesthesia. To reduce nocturnal biting and oral trauma, a hard acrylic occlusal protector was fabricated using an intraoral scanner and a 3D-printed cast. The patient was followed for 12 months. Outcomes: At the 12-month follow-up, clinical improvement was observed, with particularly notable gains in cheek elasticity and soft tissue resilience. Conclusions: This case highlights the considerable challenges involved in the interdisciplinary management of children with CIPA, including oral self-injury prevention, limited mouth opening, and the necessity of close coordination with medical specialties. These findings are descriptive observations of a single case and do not establish efficacy or generalizability of any intervention. Full article
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11 pages, 2286 KB  
Article
CMC-Enabled PEDOT:PSS Film for High-Performance Electrochromic Material
by Ruiying Zhang, Yuanyuan Liu, Chaoqun Ji, Fengwei Sun, Shan Lin, Xu Cao, Qiang Wang, Lihui Chen and Jianguo Li
Polymers 2026, 18(2), 263; https://doi.org/10.3390/polym18020263 - 19 Jan 2026
Viewed by 512
Abstract
Flexible, intelligent color-changing windows with excellent color-switching capability and fast response time rely significantly on conductive composite layers composed of electrochromic materials and flexible, transparent substrates. Herein, we developed a high-performance electrochromic film (CPC) with mechanical, humidity, and temperature insensitivity by coating sodium [...] Read more.
Flexible, intelligent color-changing windows with excellent color-switching capability and fast response time rely significantly on conductive composite layers composed of electrochromic materials and flexible, transparent substrates. Herein, we developed a high-performance electrochromic film (CPC) with mechanical, humidity, and temperature insensitivity by coating sodium carboxymethyl cellulose (CMC)-dispersed PEDOT:PSS onto a CA film. In the CPC system, CMC not only effectively enhances interfacial bonding and compatibility between the hydrophobic CA film and the hydrophilic PEDOT:PSS but also enables uniform and stable deposition of PEDOT:PSS on the CA film. As a result, the designed CPC demonstrates a high optical modulation capability (the transmittance changes from 60.1% to 3%) and a response time of 2 s. In addition, the CPC features the advantages of mechanical-, humidity-, and temperature-insensitive electrochromic distinctions, where it outputs the stable coloring efficiency with 100-time bending treatment, various temperatures, and humidity in an all-day outdoor environment. The developed CPC electrochromic film offers new insights into promoting the structural simplification and sustainability of electrochromic materials. Full article
(This article belongs to the Section Circular and Green Sustainable Polymer Science)
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16 pages, 4168 KB  
Article
Therapeutic Potential of a Novel Stenotrophomonas maltophilia Phage XAN_XB1: Isolation, Characterization, Genome Analysis and Evaluation in Mice Model
by Qingqing Yang, Baoyu Gan, Zhonglin Wang, Shan Jiang, Cao Qiu, Yawen Wang, Bing Liu and Xiaoyan Zeng
Int. J. Mol. Sci. 2026, 27(2), 944; https://doi.org/10.3390/ijms27020944 - 18 Jan 2026
Viewed by 335
Abstract
A novel lytic bacteriophage, XAN_XB1, was isolated from hospital wastewater through host bacterial enrichment and evaluated for its potential in controlling multidrug-resistant Stenotrophomonas maltophilia infections. Transmission electron microscopy revealed that XAN_XB1 has a long tail, possessing an icosahedral head of ~80 nm in [...] Read more.
A novel lytic bacteriophage, XAN_XB1, was isolated from hospital wastewater through host bacterial enrichment and evaluated for its potential in controlling multidrug-resistant Stenotrophomonas maltophilia infections. Transmission electron microscopy revealed that XAN_XB1 has a long tail, possessing an icosahedral head of ~80 nm in diameter and a tail measuring ~150 nm in length. It produced clear plaques of 0.5–1 mm on host bacterial lawns. Host range analysis demonstrated its ability to infect multiple multidrug-resistant S. maltophilia isolates. Biological characterization showed that the phage is chloroform-insensitive, retains strong lytic activity across a wide temperature (4–60 °C) and pH (3.0–10.0) range, and achieves more rapid host suppression under higher multiplicity of infection (MOI). Whole-genome sequencing determined a ~47 kb double-stranded DNA genome encoding 71 predicted open reading frames, with no known virulence or antibiotic resistance genes. Phylogenetic analysis of MCP and terminase large subunit sequences placed XAN_XB1 in a unique Caudoviricetes, with ANI values below the 95% ICTV threshold verifying its status as a novel phage species. The XAN_XB1 therapy significantly alleviates S. maltophilia infection-induced severe pulmonary inflammatory lesions, high mortality, elevated serum inflammatory factors and massive pulmonary bacterial colonization in male BALB/c mice, confirming its favorable therapeutic effect on such infections. Collectively, these results reveal that is an efficacious candidate for therapeutic development against S. maltophilia infections. Full article
(This article belongs to the Section Molecular Pathology, Diagnostics, and Therapeutics)
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19 pages, 6173 KB  
Article
Strain-Engineered Thermal Transport at One- to Two-Dimensional Junctions in 3D Nanostructures
by Moath Al Hayek, Aayush Patel, Joshua Ellison and Jungkyu Park
C 2026, 12(1), 1; https://doi.org/10.3390/c12010001 - 19 Dec 2025
Viewed by 1297
Abstract
In the present study, molecular dynamics simulations with three interatomic potentials (Polymer Consistent Force Field, Adaptive Intermolecular Reactive Empirical Bond Order, and Tersoff) are employed to investigate strain-dependent interfacial thermal resistance across one-dimensional to two-dimensional junctions. Carbon nanotube–graphene junctions exhibit exceptionally low interfacial [...] Read more.
In the present study, molecular dynamics simulations with three interatomic potentials (Polymer Consistent Force Field, Adaptive Intermolecular Reactive Empirical Bond Order, and Tersoff) are employed to investigate strain-dependent interfacial thermal resistance across one-dimensional to two-dimensional junctions. Carbon nanotube–graphene junctions exhibit exceptionally low interfacial resistances (1.69–2.37 × 10−10 K·m2/W at 300 K)—two to three orders of magnitude lower than conventional metal–dielectric interfaces. Strain-dependent behavior is highly potential-dependent, with different potentials showing inverse, positive, or minimal strain sensitivity. Local phonon density of states analysis with Tersoff reveals that strain-induced spectral redistribution in graphene toward lower frequencies enhances phonon coupling with carbon nanotube modes. Temperature significantly affects resistance, with 37–59% increases at 10 K compared to 300 K due to long-wavelength phonon scattering. Boron nitride nanotube–hexagonal boron nitride nanosheet junctions exhibit 60% higher resistance (3.2 × 10−10 K·m2/W) with temperature-dependent strain behavior and spacing-insensitive performance. Interfacial resistance is independent of pillar height, confirming junction-dominated transport. The discovery of exceptionally low interfacial resistances and material-specific strain responses enables the engineering of thermally switchable devices and mechanically robust thermal pathways. These findings directly address critical challenges in next-generation flexible electronics where devices must simultaneously manage high heat fluxes while maintaining thermal performance under repeated mechanical deformation. Full article
(This article belongs to the Special Issue 10th Anniversary of C — Journal of Carbon Research)
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10 pages, 736 KB  
Communication
Drastic Slowdown of EIT Dynamics by Doppler Broadening and Its Compensation in Room-Temperature Atomic Vapor
by Fang Li
Photonics 2025, 12(11), 1092; https://doi.org/10.3390/photonics12111092 - 6 Nov 2025
Viewed by 846
Abstract
The transient dynamics of electromagnetically induced transparency (EIT) are fundamental to understanding coherent light–atom interactions and the advancement of quantum technologies such as optical switching and quantum memory. However, in room-temperature atomic vapors, Doppler broadening significantly alters these dynamics, yet a comprehensive understanding [...] Read more.
The transient dynamics of electromagnetically induced transparency (EIT) are fundamental to understanding coherent light–atom interactions and the advancement of quantum technologies such as optical switching and quantum memory. However, in room-temperature atomic vapors, Doppler broadening significantly alters these dynamics, yet a comprehensive understanding of its impact on the transient EIT response remains lacking. In this study, we combine analytical and numerical methods to investigate the absorption dynamics of a weak probe field in a three-level Λ-type system driven by a strong coupling field, based on the optical Bloch equations and Laplace transform techniques. Our results show that the transient response is highly sensitive to both the atomic spontaneous emission rate and the Rabi frequency of the coupling field. Increasing the coupling field intensity not only accelerates the approach to steady state but also induces oscillatory dynamics and negative absorption. Under Doppler broadening, the time required to reach steady state increases by approximately three orders of magnitude compared to the Doppler-free case—an effect that is surprisingly insensitive to temperature variations across the 100–400 K range. Moreover, restoring a short steady-state time under broadened conditions necessitates increasing the coupling laser intensity by two orders of magnitude. These findings provide key insights into the influence of Doppler broadening on coherent transient processes and offer practical guidelines for the design of room-temperature atomic devices, including quantum memories and optical modulators. Full article
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12 pages, 1488 KB  
Article
Gate Metal Defect Screening at Wafer-Level for Improvement of HTGB in Power GaN HEMT
by Yu-Ting Chuang and Niall Tumilty
Micromachines 2025, 16(11), 1260; https://doi.org/10.3390/mi16111260 - 6 Nov 2025
Viewed by 783
Abstract
The increasing market demand for high-power and high-frequency applications necessitates the development of highly reliable Gallium Nitride (GaN) High-Electron-Mobility Transistors (HEMTs). While GaN offers superior performance and efficiency over traditional silicon, gate-related defects pose a significant reliability challenge, often leading to premature device [...] Read more.
The increasing market demand for high-power and high-frequency applications necessitates the development of highly reliable Gallium Nitride (GaN) High-Electron-Mobility Transistors (HEMTs). While GaN offers superior performance and efficiency over traditional silicon, gate-related defects pose a significant reliability challenge, often leading to premature device failure under stress. Traditional High-Temperature Gate Bias (HTGB) testing is effective but time-consuming and costly, particularly when defects are only identified post-packaging. This study focuses on developing an effective wafer-level screening methodology to mitigate the financial burden and reputational risk associated with late-stage defect discovery. Failure analysis of an HTGB premature failure revealed a gate metal deposition defect characterized by identical elemental composition to the bulk metal, suggesting a small-volume structural anomaly. Crucially, a comparative analysis showed that Forward Gate Current (IGON) is an insensitive screening metric due to high inherent gate leakage through the passivation layer. In contrast, the Reverse Gate Current (IGOFF) exhibited sensitivity, particularly under the tensile stress induced by package molding, which is attributed to the piezoelectric effect altering the depletion region width beneath the p-GaN gate. Based on this observation, a multi-pulse IDSS test was developed as a wafer-level screen. This method successfully amplified the subtle electrical field perturbations caused by the gate defect. After screening 231 dies using the new methodology, zero failures were recorded after 1000 h of HTGB stress, a significant improvement over the initial failure rate of 0.43% (1 out of 231). This work demonstrates that early, sensitive wafer-level screening of gate defects is indispensable for optimizing manufacturing yield and enhancing long-term device reliability. Full article
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22 pages, 11317 KB  
Article
Active and Coking Resistant Ni/SBA-15 Catalysts for Low Temperature Dry Reforming of Methane
by Maria Olea and Takehiko Sasaki
Processes 2025, 13(11), 3505; https://doi.org/10.3390/pr13113505 - 31 Oct 2025
Viewed by 828
Abstract
In recent years CO2 reforming of methane has attracted great interest as it produces high CO/H2 ratio syngas suitable for the synthesis of higher hydrocarbons and oxygenated derivatives since it is a way for disposing and recycling two greenhouse gases with [...] Read more.
In recent years CO2 reforming of methane has attracted great interest as it produces high CO/H2 ratio syngas suitable for the synthesis of higher hydrocarbons and oxygenated derivatives since it is a way for disposing and recycling two greenhouse gases with high environmental impact, CH4 and CO2, and because it is regarded as a potential route to store and transmit energy due to its strong endothermic effect. Along with noble metals, all the group VIII metals except for osmium have been studied for catalytic CO2 reforming of methane. It was found that the catalytic activity of Ni, though lower than those of Ru and Rh, was higher than the catalytic activities of Pt and Pd. Although noble metals have been proven to be insensitive to coke, the high cost and restricted availability limit their use in this process. It is therefore valuable to develop stable Ni-based catalysts. In this contribution, we show how their activity and coking resistivity are greatly related to the size and dispersion of Ni particles. Well-dispersed Ni nanoparticles were achieved by multistep impregnation on a mesoporous silica support, namely SBA-15, obtained through a sol-gel method, using acetate as a nickel precursor and keeping the Ni loading between 5% and 11%. Significant catalytic activity was obtained at temperatures as low as 450 °C, a temperature well below their deactivation temperature, i.e., 700 °C. For the pre-reduced samples, a CO2 conversion higher than 99% was obtained at approximately 680 °C. As such, their deactivation by sintering and coke formation was prevented. To the best of our knowledge, no Ni-based catalysts with complete CO2 conversion at temperatures lower than 800 °C have been reported so far. Full article
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28 pages, 6992 KB  
Article
Analysis of Thermally Induced Residual Stress in Resistance Welded PC/CF Composite to Aluminum
by Marcin Praski, Piotr Kowalczyk, Karolina Stankiewicz, Radosław Szumowski, Piotr Synaszko and Andrzej Leski
Materials 2025, 18(21), 4962; https://doi.org/10.3390/ma18214962 - 30 Oct 2025
Viewed by 879
Abstract
Thermoplastic composites are growing in popularity in the aerospace and automotive industries; they enable weldable and recyclable structures. Resistance welded hybrid thermoplastic and metal joints are attractive for rapid assembly, but the thermal mismatch between metals and polymers introduces residual stresses, which can [...] Read more.
Thermoplastic composites are growing in popularity in the aerospace and automotive industries; they enable weldable and recyclable structures. Resistance welded hybrid thermoplastic and metal joints are attractive for rapid assembly, but the thermal mismatch between metals and polymers introduces residual stresses, which can drive edge debonding and compromise durability. This study presents fabricated single-lap PC/CF–Al7075 coupons with measured mid-span bow resulting from welding, evaluated bond quality by step-heating thermography, and an evaluated framework for residual stress prediction using Ansys complemented by a bimetal analytical check. Three thermal cycles were examined with different temperature gradients (200, 220, 240 °C): the measured bow was 16.5 mm and remained constant, whereas analytical calculation increased with ΔT similarly to the FEM prediction. The current FEM under predicted the bow (Mean Absolute Percentage Error is 21%), showing stress contours that decay with distance from the bond and revealing pronounced peaks in both σxx and σzz components at weld edges, consistent with shear-lag theory. FEM returned edge-peaked peel rising from 43 to −64 MPa and σxx was up to 12% more compressive than analytical calculation; an effective CF/PC CTE of 1.5 × 10−6 K−1 reconciled curvature with test better than catalogue values. The temperature insensitive bow is attributed to polycarbonate flow/viscoelastic relaxation above Tg and hot relaxation in aluminum, with effects not represented in the elastic models. Edge peel and shear govern initiation risk. Full article
(This article belongs to the Section Advanced Composites)
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20 pages, 1967 KB  
Article
Optical Waveguide-Pair Design for CMOS-Compatible Hybrid III-V-on-Silicon Quantum Dot Lasers
by Peter Raymond Smith, Konstantinos Papatryfonos and David R. Selviah
Nanomaterials 2025, 15(21), 1645; https://doi.org/10.3390/nano15211645 - 28 Oct 2025
Viewed by 1171
Abstract
The development of compact, energy-efficient integrated lasers operating at 1.3 µm re-mains a critical focus in silicon photonics, essential for advancing data communications and optical interconnect technologies. This paper presents a numerical study of distributed Bragg reflector (DBR) hybrid III-V-on-silicon lasers, analyzing design [...] Read more.
The development of compact, energy-efficient integrated lasers operating at 1.3 µm re-mains a critical focus in silicon photonics, essential for advancing data communications and optical interconnect technologies. This paper presents a numerical study of distributed Bragg reflector (DBR) hybrid III-V-on-silicon lasers, analyzing design trade-offs and optimization strategies based on supermode theory. The III-V section of the design incorporates InAs/(Al)GaAs quantum dots (QDs), which offer improved temperature insensitivity at the cost of more complex III-V/Si optical coupling, due to the high refractive index of (Al)GaAs. Consequently, many current laser designs rely on silicon waveguides with a thickness exceeding 220 nm, which helps coupling but limits their compatibility with standard CMOS technologies. To address this challenge, we perform detailed simulations focusing on 220-nm-thick silicon waveguides. We first examine how the mode profiles jointly depend on the silicon waveguide dimensions and the geometry and composition of the III-V stack. Based on this analysis, we propose a novel epitaxial design that enables effective III-V/Si coupling, with the optical mode strongly confined within the III-V waveguide in the gain section and efficiently transferred to the silicon waveguide in the passive sections. Moreover, the final design is shown to be robust to fabrication-induced deviations from nominal parameters. Full article
(This article belongs to the Section Nanophotonics Materials and Devices)
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13 pages, 2049 KB  
Article
Polymerization Reaction Kinetics of Poly α-Olefin and Numerical Simulation of a Continuous Polymerization Reactor
by Jianxin Shi, Jinxue He, Qiang Yao, Ruilong Li, Dan Liu, Xuemei Liang and Lin Wang
Processes 2025, 13(11), 3375; https://doi.org/10.3390/pr13113375 - 22 Oct 2025
Viewed by 686
Abstract
The hydrodynamic and reaction characteristics of poly-alpha-olefin (PAO) polymerization in a continuous stirred tank reactor (CSTR) under Eulerian–Eulerian multiphase flow and a finite-rate chemical kinetics model were studied in this paper. A mathematical framework correlating 1-decene conversion with operational and structural parameters was [...] Read more.
The hydrodynamic and reaction characteristics of poly-alpha-olefin (PAO) polymerization in a continuous stirred tank reactor (CSTR) under Eulerian–Eulerian multiphase flow and a finite-rate chemical kinetics model were studied in this paper. A mathematical framework correlating 1-decene conversion with operational and structural parameters was established. Numerical simulations revealed an axial circulation flow pattern driven by combined impellers, with internal coils enhancing heat exchange and flow guidance. The gaseous catalyst, injected below the turbine impeller, achieved rapid dispersion and low gas holdup. The results demonstrated that 1-decene conversion exhibited insensitivity to impeller speed under fully turbulent mixing (mixing time <0.15% of space time), suggesting limited mass transfer benefits from further speed increases. Conversion positively correlated with temperature and space time, albeit with diminishing returns at prolonged durations. Series reactor configurations improved conversion efficiency, though incremental gains decreased with additional units. Optimal reactor design should balance conversion targets with economic factors, including energy consumption and capital investment. These findings provide critical insights into scaling PAO polymerization processes, emphasizing the interplay between reactor geometry, mixing dynamics, and reaction kinetics for industrial applications. Full article
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