Search Results (92)

This study presents an analysis of the electromagnetic noise and vibration in a surface-mounted permanent magnet synchronous machine (SPMSM), focusing on their excitation sources. To investigate this, the excitation sources were identified through an analytical approach, and their effects on electromagnetic noise and vibration were evaluated using a finite element method (FEM)-based analysis approach. Additionally, an equivalent curved-beam model based on three-dimensional shell theory was applied to determine the deflection forces on the stator yoke, accounting for the tooth-modulation effect. The stator’s natural frequencies were derived through the characteristic equation in free vibration analysis. Modal analysis was performed to validate the analytically derived natural frequencies and to investigate stator deformation under the tooth-modulation effect across various vibration modes. Furthermore, noise, vibration, and harshness (NVH) analysis via FEM reveals that major harmonic components align closely with the natural frequencies, identifying them as primary sources of elevated vibrations. A comparative study between 8-pole–9-slot and 8-pole–12-slot SPMSMs highlights the impact of force variations on the stator teeth in relation to vibration and noise characteristics, with FEM verification. The proposed method provides a valuable tool for early-stage motor design, enabling the rapid identification of resonance operating points that may induce severe vibrations. This facilitates proactive mitigation strategies to enhance motor performance and reliability. Full article

Electric mountain bikes (eMTBs) demand compact, high-torque motors capable of handling steep terrain and variable load conditions. Surface-mounted permanent magnet synchronous motors (SPMSMs) are widely used in this application due to their simple construction, ease of manufacturing, and cost-effectiveness. However, SPMSMs inherently lack reluctance torque, limiting their torque density and performance at high speeds. While interior PMSMs (IPMSMs) can overcome this limitation via reluctance torque, they require complex rotor machining and may compromise mechanical robustness. This paper proposes a surface-inset PMSM topology as a compromise between both approaches—introducing reluctance torque while maintaining a structurally simple rotor. The proposed motor features inset magnets shaped with a tapered outer profile, allowing them to remain flush with the rotor surface. This geometric configuration eliminates the need for a retaining sleeve during high-speed operation while also enabling saliency-based torque contribution. A baseline SPMSM design is first analyzed through finite element analysis (FEA) to establish reference performance. Comparative simulations show that the proposed design achieves a 20% increase in peak torque and a 33% reduction in current density. Experimental validation confirms these findings, with the fabricated prototype achieving a torque density of 30.1 kNm/m³. The results demonstrate that reluctance-assisted torque enhancement can be achieved without compromising mechanical simplicity or manufacturability. This study provides a practical pathway for improving motor performance in eMTB systems while retaining the production advantages of surface-mounted designs. The surface-inset approach offers a scalable and cost-effective solution that bridges the gap between conventional SPMSMs and more complex IPMSMs in high-demand e-mobility applications. Full article

To address the issue of reduced observer accuracy under low carrier–frequency ratio (CFR) conditions in the sensorless control of high-speed motors, which limits system performance, this paper proposes a discrete mathematical modeling method for surface-mounted permanent magnet synchronous motors (SPMSMs). Based on this established accurate discrete motor model, the influence of low CFR on the phase estimation error of back electromotive force (EMF) is analyzed. Building on this foundation, an accurate discrete Luenberger observer (ALO) is designed, and a corresponding phase compensation control method is proposed. A motor drive control system comprising hardware, software, and experimental test setups is constructed. The experimental results demonstrate that, compared to the Euler model, the discrete mathematical model established by this method significantly improves position observation accuracy under low CFR conditions. Furthermore, compared to the traditional Luenberger observer (TLO), the estimation error of the proposed observer under a low CFR is reduced by approximately 85%. This approach exhibits high application value in the sensorless control of high-speed and high-frequency motors. Full article

This paper proposes a high-efficiency design for an external rotor interior permanent magnet synchronous motor (IPMSM) that eliminates the magnetic leakage flux path. The conventional model based on an external rotor surface-mounted permanent magnet synchronous motor (SPMSM) is analyzed using a statistical method. Design directions are derived by comparing efficiencies at two major operating points with different motor characteristics. A V-shaped IPMSM is then proposed to increase the permanent magnet volume and reduce magnetic leakage. Design optimization is conducted using Gaussian process models (GPMs) constructed with a Latin hypercube design (LHD), and the optimal design is determined using a gradient descent algorithm. A prototype is fabricated to confirm manufacturability, and the improved efficiency of the proposed design is experimentally verified. The results demonstrate that the proposed IPMSM significantly outperforms the conventional SPMSM in terms of efficiency across both operating points. Full article

Active disturbance rejection control is implemented in a LC-filtered surface-mounted permanent magnet synchronous motor (SPMSM) drive system to enhance current control dynamics. However, the combined effects of computation one-beat delay and the pulse-width modulation zero-order hold (ZOH) effect significantly degrade system stability and dynamic performance. To address these limitations, an improved predictive extended state observer (ESO) with an accurate ZOH discretization method is proposed to ensure fast and robust dynamic performance. The predictive ESO predicts one beat to compensate for the delay effect, while the ZOH discretization yields a more precise discrete dynamic model of the system. These combined improvements substantially enhance the system’s phase and gain margins, leading to superior dynamic performance. Furthermore, a discrete-domain transfer function of the control system is analytically derived, with the control parameters systematically designed using frequency-domain analysis to guarantee robust performance. Experimental validation on a LC-filtered SPMSM drive system demonstrates remarkable enhancement in current control dynamics while maintaining sufficient robustness. Full article

The different pole–slot combinations of outer rotor surface-mounted permanent magnet (ORSPM) motors are designed and analyzed to satisfy EV driving requirements. Firstly, the analytical model for various slot–pole combinations of ORSPM motors is proposed based on the air-gap field modulation effect. Then, some of the in-wheel motor parameters and requirements are obtained for the vehicle system. In addition, some special pole–slot combination ORSPM motors are built to achieve higher flux density, and the electromagnetic performance is compared based on the finite element (FE) model, revealing that the 56-slot/48-pole (54s48p) in-wheel motor has a higher torque density and superior flux weakening capability than other cases. Finally, a 13 kW prototype with 54s48p is manufactured and tested to confirm the effectiveness of the FE analysis. Full article

This article proposes a new adaptive gain, full-order terminal sliding mode control algorithm for the speed regulation of a surface-mounted permanent magnet synchronous motor (SPMSM) control system. To deal with the mismatched uncertainties in the double-loop nonlinear system of the SPMSMs, a virtual control technique is constructed with the full-order terminal sliding mode control to ensure that the tracking error trajectory can converge to equilibrium in finite time. Owing to the integral control law, the output signals of the controllers are smoothed, with the chattering phenomenon attenuated and the gain-margin overestimation avoided. Comprehensive simulation and experimental results have been carried out to demonstrate the superiority of the proposed method in improving tracking accuracy, rapidness, and robustness to the matched and mismatched uncertainties. Full article

Owing to their high performance and high-efficiency controllability, surface-mounted permanent magnet synchronous motors (SPMSMs) have been widely considered for various robotic systems. The conventional three-vector-based model predictive torque control (MPTC) is frequently applied to SPMSMs, while the adjustment of weight factors is difficult. Compared with the five-segment sequence output method, the three-segment sequence output method can effectively reduce the switching frequency. However, the three-segment sequence output method leads to large torque and stator flux ripple. For these issues, a three-vector-based smart MPTC method based on the optimal vector sequence optimized by a genetic algorithm is proposed. Firstly, the reference voltage vector output from the discrete-time sliding mode (DTSM) current controller is utilized to simplify the process of selecting the vectors, and it can enhance the robustness of the SPMSM system. Secondly, an improved cost function is employed to select the optimal vector sequence, aiming to minimize torque and flux ripple. Furthermore, the multi-objective genetic algorithm is leveraged to seek the Pareto solution for weight factors. As a final step, the efficacy of the designed MPTC approach is confirmed through simulations and experiments. Full article

The aim of this study is to develop sensorless high-speed tracking control for surface-mounted permanent magnet synchronous motors by taking the rotor position offset error and time-varying load torque into consideration. This proposal combines an extended state observer with an adaptation position algorithm, employing only the measurement of electrical variables for feedback. First, a rotatory coordinate model of the motor is proposed, wherein the rotor position offset error is considered as a perturbation function within the model. Second, based on the aforementioned model, a rotary coordinate model of the motor is extended in one state to estimate the load torque, as well as the rotor’s position and speed, despite the presence of the rotor position offset error. Through Lyapunov stability analysis, sufficient conditions were established to guarantee that the error estimations were bounded. Finally, to validate the feasibility of the proposed sensorless scheme, experiments were conducted on the Technosoft^® development platform, where the alignment routine was disabled and an intentional misalignment between the magnetic north pole and the stator’s south pole was established. Full article

In response to the chattering issue inherent in sliding mode observers during rotor position estimation and to enhance the stability and robustness of sensorless control systems for surface-mounted permanent magnet synchronous motors (SPMSM), this study proposes a rotor position estimation algorithm for SPMSM based on an improved super-twisting sliding mode observer (ISTSMO) and a second-order generalized integrator (SOGI) structure. Firstly, the super-twisting algorithm is introduced to design the observer, which effectively attenuates the sliding mode chattering by using continuous control signals. Secondly, SOGI is introduced in the filtering stage, which not only effectively addresses the time delay issues caused by traditional low-pass filters but also enables the observer to extract rotor position information by monitoring only the back electromotive force (back-EMF) signal of the $\alpha$-phase, thereby simplifying the observer structure. Finally, the proposed scheme is experimentally compared with the traditional sliding mode observer on the YXMBD-TE1000 platform. The experimental results showed that during motor acceleration and deceleration tests, the average speed estimation error was reduced from 141 r/min to 40 r/min, and the maximum position estimation error was reduced from 0.74 rad to 0.29 rad. In load disturbance experiments, the speed variation decreased from 781 r/min to 451 r/min, and the steady-state speed fluctuation was significantly reduced. These results confirm that the proposed observer exhibits superior stability and robustness. Full article

Symmetry is widely present in science and daily life. And the internal structure of surface-mounted permanent magnet synchronous motors (PMSMs) has good symmetry. This article is dedicated to studying the tracking problem of PMSMs with adaptive and backstepping control methods. The research objective of this study is to design new adaptive controllers $U_q$ and $U_d$, which enable the state of the motor position servo system to asymptotically and stably track the given signals of the system. They can suppress the impact of changes in B, J, and $T_L$ and can also enhance the robustness of the system. (i) The strongly coupled current and speed, variation of parameters over time, and nonlinearity of motor torque objectively pose significant challenges in the design of adaptive tracking controllers for PMSMs. (ii) Adaptive control technology and backstepping control methods are used for designing controllers for the PMSMs. (iii) After rigorous reasoning, an intelligent adaptive tracking control strategy for the PMSMs has been derived, which is for the direct axis current and the angle. (iv) The new adaptive tracking controllers are superior to existing controllers in that they can strongly suppress the disturbance of system parameters J, $T_L$, and B, make the system state asymptotically stable, and achieve good tracking performance for the given signals. The results of the simulation indicate the validity of the designed control strategy. Full article

Traditional low-order flux sliding mode observer (FSMO) and quadrature phase-locked loop (QPLL) structures generally encounter issues such as estimated signal chattering and inadequate dynamic performance. To overcome these challenges, this paper proposes an iterative fast super-twisting flux sliding mode observer (IFST-FSMO) and a tangent quadrature phase-locked loop (TQPLL) for sensorless control of surface-mounted permanent magnet synchronous motors (SPMSMs). Building on the traditional super-twisting algorithm (STA), the IFST-FSMO is proposed to accelerate convergence and enhance chattering suppression, which incorporates a linear term and utilizes the hyperbolic tangent function to replace the intrinsic sign function. Notably, the feedback matrix is redesigned to ensure the algorithm’s stability during speed reversal. Furthermore, an iterative calculation strategy is implemented under low-speed and light-load conditions, improving steady-state accuracy of estimated flux while avoiding increased computational burden at medium and high speeds. Regarding position estimation, a novel TQPLL with correction factor is proposed, utilizing the tangent function of the electrical angle error to achieve normalization and bandwidth adaptation. Ultimately, the proposed method is implemented on a motor test platform. Comparative experimental results demonstrate that the IFST-FSMO combined with TQPLL exhibits superior dynamic response and steady-state accuracy, while achieving efficient speed reversal. Full article

Rare-earth-based permanent magnets (PMs) have a vital role in numerous sustainable energy systems, such as electrical machines (EMs). However, their production can greatly harm the environment and their supply chain monopoly presents economic threats. Alternative materials are emerging, but the use of rare-earth PMs remains dominant due to their exceptional performance. Damage to magnet structure can cause loss of performance and efficiency, and propagation of cracks in PMs can result in breaking. In this context, prolonging the service life of PMs and ensuring that they remain damage-free and suitable for re-use is important both for sustainability reasons and cost management. This paper presents a new harmonic content diagnosis and motor performance analysis caused by various magnet structure defects or faults, such as cracked or broken magnets. The proposed method is used for modeling the successive physical failure of the magnet structure in the form of crack formation, crack growth, and magnet breakage. A surface-mounted permanent magnet synchronous motor (PMSM) is studied using simulation in Ansys Maxwell software (Version 2023), and different cracks and PM faults are modeled using the two-dimensional finite element method (FEM). The frequency domain simulation results demonstrate the influence of magnet cracks and their propagation on EM performance measures, such as stator current, distribution of magnetic flux density, back EMF, flux linkage, losses, and efficiency. The results show strong potential for application in health monitoring systems, which could be used to reduce the occurrence of in-service failures, thus reducing the usage of rare-earth magnet materials as well as cost. Full article

The aviation industry is undergoing electrification due to the increased global focus on reducing emissions in air traffic. Regarding the volatility of raw material prices, one main objective is the increase in the specific power of the motor. This matches the ambitious targets of the CoE project (Center of Excellence) in Finland on high-speed electric motors. The targeted specific power is 20 kW/kg. In this work, motors are designed and optimized for a fully electric regional aircraft. motors with different slot/pole configurations and rotational speed values are studied to determine the advantage of increasing speed in terms of weight reduction. As increasing speed requires the use of a gearbox, the overall weight of the motor and the gearbox is evaluated in post-processing, which allows for determining the impact of high speed on the overall weight. An optimization tool coupled with an electromagnetic and mechanical analysis is used to optimize 1 MW surface mounted permanent magnet synchronous motors (S-PMSMs) for given specifications of regional electric aircraft. Optimization results indicate that there is considerable gain in terms of overall weight only when increasing the speed to the range of 10,000–15,000 rpm. Full article

At present, most of the existing research on low-speed permanent magnet motors (LSPMMs) focuses on the surface-mounted type. There are few other rotor structures, and there is no comprehensive comparison of several widely used rotor structures. A comprehensive comparison of three different rotor structures for low-speed mining motors is carried out, including electromagnetic and loss characteristics, permanent magnet consumption, temperature distribution, etc. Firstly, three rotor structures of a 500 kW, 60 rpm low-speed motor are introduced, and the initial design parameters are determined. Secondly, the influence of each rotor design parameter on the electromagnetic characteristics is analyzed. Next, the electromagnetic optimization of the three rotor structures is carried out, and the motor performance of the three rotor structure optimization schemes is compared, including electromagnetic performance, permanent magnet consumption, motor temperature distribution, etc. Finally, in order to verify the correctness of the theoretical analysis, a prototype is made and tested based on the above analysis. The results show that for the electromagnetic characteristics, when the motors with three different rotor structures meet the performance requirements, the no-load line back-EMF of the inset surface-mounted motor is the lowest, but the back-EMF harmonic content of the inset surface-mounted motor is the highest. The copper loss of the spoke-type motor is the smallest, the efficiency is the highest, and the power factor is the lowest. In addition, the surface-mounted motor has the least consumption of permanent magnets and is more economical. Regarding the temperature distribution, when the same heat dissipation system is used, the temperature of the spoke-type motor with minimum copper loss is the lowest. Full article