Search Results (14,998)

The aim of this work is to investigate the possibility of improving the performance properties of 40CrMnMo7 steel by conducting duplex surface modification treatment. Chemical-thermal treatment processes were used—nitrocarburization and ion-nitriding and subsequent application of a nanostructured multilayer coating, Cr/(Cr-C)ml. The resulting structures and their influence on the adhesion of the applied coating, as well as their influence on the tribological properties of the coating, were studied. By conducting Glow Discharge Optical Emission Spectroscopy (GDOES), it was established that the penetration of nitrogen into the depth is greater in the ion-nitriding process, and the results of the conducted optical metallography and hardness measurement show that after ion-nitriding, the obtained hard layer has a greater thickness and hardness. The data obtained from the studies of the phase composition of the hard layers show that after nitrocarburization the non-stoichiometric, but crystalline phase Fe₃N_1.1 (ξ)—98.4% was formed. In the composition of the hard layer formed after the ion-nitriding process, the presence of Fe₃N (ξ-phase) in an amount of 79.5% and Fe₄N (γ′-phase) in an amount of 19.1% was established. On the chemically and thermally treated surfaces, a Cr/(Cr-C)ml coating was applied through the unbalanced magnetron sputtering technology. The applied coating has a hardness of 17.1 ± 0.6 GPa and a modulus of elasticity of 289 ± 8.7 GPa. The thickness of the coating applied on the test bodies not subjected to diffusion enrichment is 1.967 µm, and the adhesion class is classified as HF-2. It has been established that the profile of the surfaces obtained after the application of the chemical-thermal treatment processes has an impact on the thickness of the applied coating and on its adhesion. After nitrocarburization, the thickness of the coating is 2.9 µm, and the adhesion of the coating is classified as HF-0. The thickness of the applied coating on the test bodies subjected to ion-nitriding is 2.4 µm, and the adhesion class is HF-1. The results of the conducted tribological tests show that the used chemical-thermal treatment processes have an impact on the coefficients of friction and wear of the coating. The coefficient of friction for the combination of the nitriding process and Cr/(Cr-C)ml coating has the highest value (µ ≈ 0.38), while that of the ion-nitrided sample with subsequent coating has a value (µ ≈ 0.21) slightly higher than the COF of the test body with only the coating applied (µ ≈ 0.18). The lowest value of the coating wear coefficient is registered for the combination of the ion-nitriding and coating process (k = 7.96 × 10⁻⁵), while for the combination of nitriding and coating, it is the highest (k = 12.4 × 10⁻⁴). The relevance of the present work is related to the implementation of surface modification of 40CrMnMo7 steel by using established technological processes of chemical-thermal treatment and subsequent deposition of nanostructured multilayer Cr/(Cr-C)ml coating. The other novelty in the present study is related to the use of MF pulsed DC power supplies, operating at a fixed frequency of 100 kHz and a specific pulse shape, similar to the shape of HiPIMS pulses, for the deposition of nanostructured multilayer Cr/(Cr/a-C)ml coatings. Full article

Calcium carbonate is a widely used filler in polymer composites due to its low cost and ability to improve stiffness, dimensional stability, and impact resistance. However, its hydrophilic surface limits compatibility with nonpolar polymer matrices, making surface modification essential to improve filler dispersion and interfacial adhesion. Stearic acid is commonly applied as a surface modifier for calcium carbonate because it readily chemisorbs onto the mineral surface and forms densely packed self-assembled monolayers that improve hydrophobic character. Despite its widespread use, stearic acid exhibits limited thermal and interfacial stability under polymer processing conditions, motivating the development of stabilization strategies. In this work, gamma and electron-beam irradiation were applied to stearic-acid-modified calcium carbonate to modify the surface-bound stearic acid layer with the aim of enhancing its interfacial stability, surface resistance, and hydrophobic performance, and to evaluate the influence of irradiation atmosphere on these effects. The modified materials were characterized in terms of structural integrity, surface wettability, surface free energy, thermal stability, and optical properties. The results demonstrate that ionizing radiation enhances surface hydrophobicity and coating durability while preserving the crystal structure of the CaCO₃ substrate. Gamma irradiation of stearic-acid-modified vaterite exhibited strong atmosphere dependence, with improved hydrophobicity under oxygen-free conditions, whereas electron-beam irradiation showed more robust and oxygen-insensitive behavior. Based on the observed improvements in hydrophobicity, surface free energy, and thermal stability, electron-beam irradiation emerges as a promising and less atmosphere-sensitive approach for producing durable stearic-acid-modified CaCO₃ fillers suitable for polymer composite applications. Full article

Zinc-based coatings are insufficient as surface coatings; they corrode rapidly and can cause long-term damage to subsea pipelines and other instruments. Therefore, this research was undertaken by manufacturing a sacrificial nano-reinforced Zn coating combined with additives via electrodeposition onto a mild steel S235 substrate, which provides excellent corrosion resistance under severe marine conditions. The electrodeposited coatings were characterized using SEM/EDS and XRD, revealing the effective incorporation of cerium oxide nanoparticles and high-quality graphene (Gr) in the zinc matrix. Vickers microhardness measurements, mechanical resilience, and surface roughness of the Zn-CeO₂-Gr coating showed an inverse correlation between improved microhardness (+65.85%) and mechanical resilience (+31.49%), while surface roughness decreased (−81.48%) compared to pure zinc electrodeposited coatings. These characteristics indicate grain refinement and greater reliability under mechanical stress. Electrochemical impedance spectroscopy (EIS) and DC polarization measurements indicate a significant improvement in corrosion resistance compared to pure zinc, due to the synergistic effect between graphene and cerium oxide nanoparticles, which reduces the cathodic activity of the surface. These findings offer promising applications for cutting-edge materials in saline environments. Full article

Sustainable fertilizer technologies are essential to address nutrient losses, environmental pollution, and inefficiencies associated with conventional urea application. In this study, humic acid–functionalized starch (St–HA) gel coatings were developed and optimized via a Wurster fluidized-bed system to produce controlled-release urea granules, with an additional carnauba wax outer layer to further extend nutrient release duration. The coating formulation was synthesized through in situ crosslinking of tapioca starch with humic acid using N,N′-methylenebisacrylamide and potassium persulfate, yielding a cohesive film. A central composite rotatable design (CCRD) was employed to investigate the influence of atomizing air pressure, fluidizing air flow rate, fluidized-bed temperature, and spray rate on coating performance. Comprehensive characterization; including FTIR, XRD, rheological analysis, thermogravimetric studies, water retention, biodegradability, and surface abrasion, confirmed chemical crosslinking, structural stability, and mechanical robustness of the coatings. Nitrogen release analysis in both water and soil demonstrated a substantial extension of release longevity from less than 2 days (uncoated) to 18–20 days for St–HA-coated urea, and up to 28 days with the additional wax coating. Coated granules exhibited low abrasion (8–24%), high water-retention capacity, and 68% biodegradation in 60 days, ensuring environmental compatibility. The findings establish St–HA/wax hybrid coatings as a viable, eco-friendly strategy for controlled-release fertilizers, integrating renewable feedstocks with scalable industrial processing for precision nutrient management. Full article

Scalable halogen-free flame-retardant textile finishes remain challenging, particularly regarding laundering durability and industrially viable processing. Here, two phytate flame retardants, poly(vinylammonium) phytate (PVAmPA, partly bio-based) and chitosan phytate (ChiPA, fully bio-based), were applied to cotton (CO), polyester (PET), and a CO/PET blend by a single-step, binder-assisted coating. Both coatings suppressed surface flaming in ISO 15025 on all substrates. Although laundering at 40 °C caused systematically higher wash-off for ChiPA, surface flame suppression was retained for most coated fabrics, with the exception of ChiPA on CO and PVAmPA on PET. Thermogravimetric analysis showed earlier decomposition and increased residue formation for both systems, with the residue at 700 °C increasing from 4.5% to 18.2% for CO_PVAmPA and from 4.5% to 15.2% for CO_ChiPA. In microscale combustion calorimetry, PVAmPA reduced the heat release capacity (HRC) from 251 to 168 J/(g·K) for CO/PET, whereas ChiPA showed its strongest effect on PET, reducing HRC from 413 to 222 J/(g·K). Gas-phase analyses indicated enhanced water release for both coatings and additional NH₃ evolution for PVAmPA. Overall, binder-assisted, single-step phytate coatings provide a scalable route to halogen-free flame retardancy, with PVAmPA showing the most robust overall durability and ChiPA offering a fully bio-based alternative with strong substrate-dependent performance. Full article

Wind and solar power generation represent crucial forms of clean energy utilisation, where generation efficiency is paramount. However, clean energy facilities such as wind turbine blades and photovoltaic sheets frequently cease operation during low temperatures due to ice and frost accumulation, resulting in energy wastage. This study investigates the mechanism of low-temperature surface frost formation through observational experiments. By comparing the temporal progression of frost accumulation on four materials—HIPS (high-impact polystyrene), ABS (Acrylonitrile Butadiene Styrene), acrylic, and acrylic sheet with low-temperature flexible superhydrophobic coating (LFSC)—it validates the anti-frost capabilities of superhydrophobic surfaces. The experimental results show that, under the same conditions, surface frosting gradually decreases as the contact angle of the material increases. After 15 min of frosting, the frost layer thicknesses of the four materials were 0.057 mm, 0.101 mm, 0.105 mm, and 0.275 mm, respectively, and the frost coverage per unit area was 12%, 68%, 76%, and 88%, respectively. The frost formed on the superhydrophobic coating surface was loose and thin, with a frost suppression efficiency exceeding 80%. In contrast, the three materials—HIPS, ABS, and untreated acrylic sheets—exhibited significant frost particle accumulation, and as time progressed, a cycle of frost crystal growth, melting, and regrowth occurred. This study demonstrates that superhydrophobic surfaces possess excellent frost-inhibiting capabilities, which can reduce the energy consumption associated with traditional defrosting methods such as heating and spraying chemical de-icing agents, thereby enabling the sustainable use of energy. Full article

A novel cyanide-free gold electroplating bath was developed with 2-hydroxyphosphonoacetic acid (HPAA) as the core complexing agent in this work. Scanning electron microscopy (SEM) observations demonstrate that the obtained gold electrodeposits possess a smooth and compact surface morphology. The crystal structure of the gold electrodeposits was characterized via X-ray diffraction (XRD), and the coating–substrate adhesion was systematically evaluated through scratch tests. Molecular dynamics (MD) simulations were performed to investigate the adsorption interaction between HPAA and metal (Au/Ni) surfaces. The MD simulation results show that all the studied phosphonate-containing derivatives can strongly adsorb on the gold surface and exert a significant inhibitory effect on the electroreduction of gold ions during electrodeposition. Cyclic voltammetry (CV) and other electrochemical tests reveal that the cathodic reduction peak potential of gold shifts significantly negatively after the addition of phosphonate-based organic additives, which effectively enhances the cathodic polarization of gold deposition, delays the gold nucleation rate, and refines the grain size of electrodeposits, ultimately yielding gold electrodeposits with a denser and smoother surface. Owing to its environmental benignity, excellent process stability and superior coating performance, this cyanide-free gold electroplating system exhibits broad application prospects in the field of modern green surface engineering. Full article

Titanium dioxide (TiO₂) is a versatile material that exhibits a high refractive index, strong light-scattering capability, effective UV-absorption, wide band gap semiconductor behavior (3.0–3.2 eV), and excellent chemical stability. Owing to this unique combination of properties, TiO₂ is widely used in applications such as cosmetic and healthcare products, architectural and automotive coatings, and photocatalytic degradation of environmental pollutants. In photocatalytic applications, the crystal structure, phase composition and electronic properties of TiO₂ play a critical role in determining its performance. In the present study, TiO₂ nanotubes were synthesized by anodization of Ti° coatings deposited via a semi-industrial arc-PVD process. A post-anodization heat treatment was carried out at 430 °C for 1 h to promote the formation of the anatase phase within the TiO₂ nanotube structures. The structural characterization of the synthesized film was performed using X-ray diffraction (XRD) and Rietveld refinement. This methodology enabled the identification of the formed oxide phases, structure, and crystalline, confirming the formation of mixed oxides in the coating. To address the difficulty of refinement of these crystalline phases, the Le Bail method was applied. This refinement strategy allowed the identification of the crystalline phases that are present in the Ti_xO_y coating, including a hexagonal structure characteristic of α-Ti (space group P63/mmc, No. 194), the tetragonal anatase TiO₂ (space group I41/amd, No. 141) phase, and the trigonal Ti₂O₃ phase (space group R-3/c No. 167). Key crystallographic parameters such as lattice constants, bond lengths and angles, crystallite sizes, unit cell distortion and electron density were systematically evaluated for each phase. In addition, the Wyckoff positions and interatomic distances of the constitutive atoms were calculated, providing a comprehensive description of the TiO₂+Ti₂O₃/Ti° crystallographic system. The topographic and surface oxidation states were recorded by using profilometry and X-ray photoelectron spectroscopy, respectively. Full article

The food packaging industry requires sustainable solutions to reduce plastic waste and replace synthetic additives. This study addresses the need for scalable methods to transform conventional polyethylene terephthalate (PET) packaging into active food preservation systems using natural biocides. Commercial PET packaging was surface-activated using industrial-scale corona treatment, followed by coating with natural biocides—carvacrol (CV) and trans-cinnamaldehyde (tCN). The resulting active packaging materials (PET-CV and PET-tCN) were characterized using XRD, FTIR, SEM, AFM, and desorption kinetics. Packaging properties including mechanical strength, oxygen barrier, antioxidant (DPPH), and antibacterial activity (against S. aureus and E. coli) were evaluated. Real-food preservation tests were conducted using fresh minced pork (4 °C, 6 days) and table olives (23 °C, 21 days), monitoring microbiological (TVC), colorimetric (CIE L*a*b*), and pH changes. Corona treatment successfully anchored both biocides through physical adsorption, with tCN exhibiting stronger surface interaction (desorption energy: 128.0 kJ/mol). Both coatings significantly improved oxygen barrier properties (61% reduction for PET-CV, 80% for PET-tCN). PET-tCN demonstrated superior antibacterial activity (inhibition zones: 15.0 mm against E. coli). In pork preservation, PET-tCN achieved a 2-log reduction in TVC, maintained meat redness (a*: 12.80 vs. 5.10 for control), and stabilized pH. For olives, PET-tCN reduced TVC by 2.35 log cycles and preserved green color. This corona-assisted coating approach, demonstrated here at laboratory scale, successfully transforms inert PET into multi-functional active packaging with potent antimicrobial, antioxidant, and barrier properties, significantly extending food shelf-life and offering a sustainable solution for reducing food waste. Full article

The interface between biomaterials and biological systems is crucial for medical implants and tissue engineering. Surface modifications are a key strategy for controlling interactions. Synthetic glycopolymers offer a versatile toolbox, mimicking the structure and function of natural glycoconjugates like mucins. This review highlights the significance of glycopolymers for targeted surface modifications of established biomaterials, such as silicones and poly(meth)acrylates. Controlled polymerization techniques, like the reversible-addition-fragmentation chain-transfer (RAFT) polymerization, enable the synthesis of well-defined glycopolymer architectures. Glycopolymeric surface functionalization creates tailored interfaces for different biological responses, from preventing protein and cell adhesion to promoting specific cell-type binding. The focus lies on using single, well-characterized polymeric base materials and tuning their surface properties through glycopolymer coatings to achieve various and specific functions. This approach opens new dimensions in the development of advanced biomaterials for applications like contact lenses, drug delivery systems, and biosensors and also possesses potential regulatory advantages by leveraging the safety profiles of existing materials. Full article

Boron coatings were deposited by RF magnetron sputtering in an Ar atmosphere at a constant power of 80 W, varying the working pressure in the 0.6–5 Pa range. Plasma diagnostics were performed by means of a Langmuir probe to determine the electron temperature and electron density under different operating conditions. Within the investigated pressure range, the deposition rate remained nearly constant, whereas a significant decrease in coating mass density was observed with increasing pressure. The coatings display a columnar structure at all investigated pressures, with no significant differences in bulk morphology. Pressure primarily affects the surface features, leading to an increase in the density, lateral dimensions, and height of surface agglomerates with increasing pressure. Compositional analysis by EDX revealed a substantial oxygen incorporation in the films, with the lowest oxygen content (~11 at.%) measured for the coating deposited at 0.6 Pa. XPS depth profiling confirmed the presence of oxygen and evidenced the formation of boron oxide species, while the boron concentration exceeded 80 at.% in all samples. These results highlight the strong sensitivity of boron film density and oxygen uptake to sputtering pressure. Full article

This work focuses on the study of tribo-mechanical and microstructural properties of TiCN/ZrCN multilayer coatings with a modulation period of 12 nm, obtained by a conventional cathodic arc technique. The coatings were deposited at a temperature of 320 °C using nitrogen and methane reactive gases (N₂/CH₄) mixture in three different proportions. Surface morphology, composition, hardness, adhesion, friction and wear behavior were studied using atomic force microscopy, scanning electron microscopy with energy dispersive spectroscopy, X-ray diffraction, Raman spectroscopy, nanoindentation, and scratch and wear tests. The analysis of the coating composition revealed a strict dependence of the carbon content on the CH₄ flow rate. It was found that the coatings with a carbon content of 14.6 at.% and 15.9 at.% consist of crystalline TiZr (C,N) with the presence of amorphous carbon. All the studied TiCN/ZrCN coatings showed improved tribo-mechanical properties compared to TiN/ZrN multilayers obtained under the same deposition conditions. The highest hardness of 40 GPa was obtained for the coating deposited at a N₂/CH₄ flow rate of 370/100 sccm. The lowest wear rate of 3.16 × 10⁻⁶ mm³/N·m under dry sliding conditions was observed in the multilayer coatings deposited at the N₂/CH₄ flow rates of 330/140 sccm. Full article

Molecularly imprinted polymers (MIPs) are widely employed for selective adsorption of target molecules in sensing and separation applications. The architecture of MIP films can influence adsorption behavior, interfacial stability, and reusability, yet systematic investigations of these effects are limited. This study aimed to evaluate how different polypyrrole (PPy) MIP film architectures affect the adsorption, stability, and regeneration characteristics of geraniol-imprinted layers on gold electrodes. Geraniol-imprinted and non-imprinted PPy films were electropolymerized onto quartz crystal microbalance (QCM) substrates. Two film architectures were compared: (i) a single-layer geraniol-imprinted PPy film, and (ii) a double-layer film consisting of a non-imprinted PPy underlayer followed by a geraniol-imprinted layer. Film characterization was performed using cyclic voltammetry (CV) and electrochemical quartz crystal microbalance (EQCM) measurements. Adsorption–desorption cycles were conducted to assess mass uptake, signal stability, and regeneration performance. EQCM analysis revealed that the double-layer architecture exhibited enhanced frequency signal stability during repeated adsorption–desorption cycles compared to single-layer films, suggesting a stabilizing effect of the underlying non-imprinted PPy layer at the electrode interface. Geraniol-imprinted films demonstrated significantly higher mass uptake than non-imprinted controls, confirming the sensitivity provided by molecular imprinting. Single-layer films showed more variability in signal response and less consistent regeneration performance. The architecture of MIP films significantly affects adsorption behavior, stability, and regeneration on electrode surfaces. Incorporating a non-imprinted PPy underlayer can improve signal reproducibility and enhance the robustness of MIP-based sensing interfaces. These findings provide guidance for the rational design of MIP coatings for electrochemical sensors and QCM-active platforms. Full article

In this study, a novel reverse friction stir processing (FSP) was adopted to investigate the effects of multi-pass reverse FSP on the microstructure, microhardness, bonding strength, and tribological properties of NiCrBSi coatings deposited on 6061-T6 aluminum alloy via atmospheric plasma spraying (APS). The results demonstrate that reverse FSP effectively eliminates pores, unmelted particles, and interlamellar defects in the as-sprayed coating without causing mechanical damage to the coating surface inside the processed zone. With an increase in processing passes, a micron-scale diffusion zone forms at the coating/substrate interface, transforming the bonding mechanism from mechanical interlocking to metallurgical bonding. Mechanical property tests reveal that compared with the as-sprayed state, the microhardness and tensile bonding strength of the three-pass FSPed coating are increased by 26.0% and 171.1%, respectively, indicating significantly improved mechanical properties. Tribological tests demonstrate that the main wear mechanism of the as-sprayed coating is severe abrasive wear. After multi-pass FSP, the wear mechanism of the coating transforms into a mixed wear mechanism. Among them, the FSP3 coating exhibits mild abrasive wear accompanied by local adhesive wear. Full article

Layered nickel-rich cathodes are regarded as promising cathode materials for lithium-ion batteries (LIBs) due to their higher electrochemical capacities and lower cost. However, the development and commercial application of nickel-rich cathodes are severely hindered by significant capacity fading under a high charge cut-off voltage (4.5 V), which arises from interfacial instability and bulk structural degradation during charge–discharge processes. In this study, a two-step double-coating strategy was innovatively adopted to successfully synthesize Al₂O₃/LiBO₂ co-coated LiNi_0.71Co_0.09Mn_0.2O₂ cathode material (denoted as NCM-Al/B). X-ray photoelectron spectroscopy (XPS) verified that Al existed stably in the form of Al³⁺, and B formed B-O-M covalent bonds with transition metals (Ni/Co/Mn), constructing a dual-element synergistic interface. This interface significantly reduced the surface Ni³⁺ content and enhanced the structural stability by suppressing the H₂→H₃ phase transition. The NCM-Al/B material exhibits excellent electrochemical performance: it maintains a remarkable cycling stability with a capacity retention of 91.6% after 100 cycles at 1 C and 25 °C and delivers a discharge capacity of 156.6 mAh·g⁻¹ with a capacity retention of 75.4% after 100 cycles at a high rate of 1 C. This work establishes a chemically driven double-coating strategy and provides a new paradigm for optimizing the performance of high-nickel cathode materials. Full article