Search Results (94)

Spent carbon cathode (SCC), a hazardous solid waste discharged from aluminum electrolysis, exhibits significant fluoride and cyanide leaching toxicities. Existing high-temperature disposal strategies are constrained by high investment costs for specialized equipment, low product added value, and unclear application scenarios, hindering their large-scale implementation. Consequently, substantial quantities of SCC remain underutilized, resulting in the waste of valuable carbon and fluoride components. This study focuses on the targeted conversion of valuable components in SCC through the innovative integration of simple processes, including atmospheric high-temperature roasting, deep purification, Al-based inducer addition, and pH regulation. Volatilization kinetics and solution equilibrium chemistry were used to investigate impurity removal mechanisms and to guide cryolite synthesis, respectively. The results demonstrate the successful recovery of high-purity regenerated graphite with a high carbon content, low sulfur content, and a high degree of graphitization. Simultaneously, cryolite with a high NaF/AlF₃ molecular ratio was synthesized from the roasting flue gas absorption liquor by controlling ionic composition and pH. Guided by the principles of cleaner production and resource recycling, the entire recovery process generates negligible waste gas, wastewater, or solid residue emissions. In conclusion, the proposed disposal strategy achieved the targeted conversion of SCC into high-value products while mitigating environmental pollution risks, offering both environmental and economic benefits. This innovative design provides a feasible pathway for the large-scale disposal and utilization of SCC. Full article

Suppressing the polysulfide shuttle effect and accelerating the sulfur redox kinetics remain pivotal challenges for advancing the practical viability of lithium–sulfur batteries (LSBs). In this study, an iodine-doped carbon nitride (I-CN) material was synthesized via a one-step annealing strategy and employed as a metal-free sulfur cathode host. Compared to its pristine counterpart, I-CN exhibits a substantially increased specific surface area, which facilitates the homogeneous dispersion of sulfur species. More importantly, the incorporation of iodine atoms disrupts the equilibrium of the electron cloud distribution within the CN framework, leading to enhanced electron delocalization. This electronic modulation not only significantly improves the charge transport properties of carbon nitride but also strengthens the adsorption of lithium polysulfides (LiPS) and promotes Li₂S nucleation, thereby enabling fast and durable sulfur redox reactions. Benefiting from these synergistic effects, the S@I-CN electrode achieves high sulfur utilization, delivering an initial discharge capacity of 1341.9 mAh g⁻¹ at 0.1C. Even at a high current density of 5C, a remarkable reversible capacity of 472.7 mAh g⁻¹ is retained. Notably, the electrode retains 66.2% of its initial capacity after 800 cycles, demonstrating excellent long-term cycling stability. This halogen-based heteroatom doping strategy thus not only enhances the electrochemical performance of carbon nitride materials in LSBs through the rational manipulation of electron delocalization, but also offers a promising direction for the design of novel metal-free electrocatalysts in related energy conversion systems. Full article

Magnesium-sulfur (Mg-S) batteries present a compelling energy storage solution, characterised by their remarkable theoretical energy density and economic viability. Nonetheless, challenges arise, including swift capacity degradation and suboptimal polysulfide (acting as an electronic and ionic insulator) utilisation, mainly due to a phenomenon known as the polysulfide “shuttle effect.” This effect also leads to a decline in battery performance. The Becke, 3-parameter, Lee-Yang-Parr (B3LYP) functional and 6-311G (d,p) basis set were used to examine the optoelectronic and charge-transfer properties of a polyaniline-pyrrole (PANIPyr) composite, emphasising interatomic and electronic interactions that enhance charge transport and oxidation of MgS₂. The findings demonstrate the presence of coordination bonding between hydrogen in pyrrole and the N⁻ ion in quinonediimine of polyaniline, significantly enhancing the electrical properties of PANI. The PANIPyr_P1 (P1-pyrrole attached at position one) configuration exhibits the lowest Ɛ_gap and the highest charge-transfer capacity, compared to other studied molecules in this work, thereby improving reactivity towards polysulfides in comparison to pure PANI. Significant electrical interactions at this site establish accessible electrophilic and nucleophilic regions that stabilise the ionic sides of the polysulfides, thus reducing the shuttle effect and improving charge transport at the interface. PANIPyr_P1 demonstrates viability for minimising polysulfide migration and enhancing cathodic efficiency in Mg-S batteries, thereby laying a foundation for future investigations into polymer-based cathode modifiers. Full article

Lithium–sulfur batteries (LSBs) are a promising emerging technology due to their high energy density, low-cost materials, and safety. However, their environmental sustainability is not yet well understood. This study conducted a prospective life cycle assessment (LCA) on two patented LSB models, using data from patents as the inventory: one with a standard sulfur cathode and another with a graphene–sulfur composite (GSC). The assessment is conducted for a functional unit of 1 Wh of produced electricity, adopting a cradle-to-gate system boundary and a prospective time horizon set to 2035. The LSB GSC model battery showed significantly better performance in terms of climate change and fossil depletion, with a 42% lower impact, mainly due to a reduction in the lithium bis(trifluoromethanesulfonyl)imide (LiTFSI) content from 1205 mg Wh⁻¹ to 250 mg Wh⁻¹. However, the GSC model also had significant drawbacks, showing a 93% higher metal depletion and 49% higher water depletion than the standard sulfur battery. Building on an established patent-based prospective LCA approach, this work applies patent-derived quantitative inventories and patent-informed eco-design analysis to support environmentally informed design decisions for emerging LSB technologies prior to large-scale commercialization. Full article

Magnesium–sulfur (Mg-S) batteries represent a novel category of multivalent energy storage systems, characterised by enhanced theoretical energy density, material availability, and ecological compatibility. Notwithstanding these benefits, the practical implementation of this approach continues to be hindered by ongoing issues, such as polysulfide shuttle effects, slow Mg²⁺ transport, and significant interfacial instability. This study emphasises recent progress in utilising transition metal chalcogenides (TMCs) as cathode materials and modifiers to overcome these challenges. We assess the structural, electrical, and catalytic characteristics of TMCs such as MoS₂, CoSe₂, WS₂, and TiS₂, highlighting their contributions to improving redox kinetics, retaining polysulfides, and enabling reversible Mg²⁺ intercalation. The review synthesises results from experimental and theoretical studies to offer a thorough comprehension of structure–function interactions. Particular emphasis is placed on morphological engineering, modulation of electronic conductivity, and techniques for surface functionalisation. Furthermore, we examine insights from density functional theory (DFT) simulations that corroborate the observed enhancements in electrochemical performance and offer predictive direction for material optimisation. This paper delineates nascent opportunities in Artificial Intelligence (AI)-enhanced materials discovery and hybrid system design, proposing future trajectories to realise the potential of TMC-based Mg-S battery systems fully. Full article

This study investigates the atmospheric corrosion behavior of zinc in tropical marine environments affected by hydrogen sulfide (H₂S), particularly from the decomposition of stranded Sargassum algae. Four exposure sites in Martinique with varying levels of H₂S and marine chlorides were selected. Gravimetric analysis showed that zinc thickness loss reached up to 45 µm after one year at the most impacted site (Frégate Est), compared to only 3–10 µm at less contaminated locations. This degradation level classifies the site as “extremely corrosive” according to ISO 9223. Electrochemical impedance spectroscopy (EIS) and linear polarization measurements revealed distinct corrosion behaviors. After 12 months of exposure, the polarization resistance and corrosion current density reached R_p = 916 Ω·cm² and I_corr = 28 µA·cm² at the Frégate Est site and R_p = 1835 Ω·cm² and I_corr = 6 µA·cm² at the Vauclin site. In H₂S-poor environments (Diamant, Vert-Pré, Vauclin), corrosion resistance increased over time due to the formation of protective layers such as hydrozincite and simonkolleite. In contrast, H₂S-rich environments favored the formation of sulfur-based compounds like elemental sulfur and zinc sulfide (ZnS), which exhibit poor protective properties and result in lower polarization resistance and higher corrosion current densities. Polarization curves confirmed a general decrease in anodic and cathodic currents over time, with less significant improvements in passivation at H₂S-impacted sites. The corrosion mechanism is influenced by both pollutant type and exposure duration. Overall, this study highlights the synergistic effect of H₂S and chlorides on accelerating zinc corrosion and underscores the need for adapted protection strategies in tropical coastal zones affected by Sargassum proliferation. Full article

Electrical stimulation is increasingly explored as a strategy to accelerate the development of electroactive biofilms in microbial fuel cells (MFCs), yet its integration with photosynthetic MFCs (pMFCs) remains insufficiently understood. This study evaluated how short-term anodic stimulation (0.5–5 V, 4 days) affects biofilm formation and COD removal, and how subsequent operation with photosynthetic cathodes—Chlorella sp., Arthrospira platensis and Tetraselmis subcordiformis—modulates anodic microbial communities and functional potential. Stimulation at 1 V yielded the best activation effect, resulting in the highest voltage output, power density and fastest COD removal kinetics, whereas 5 V inhibited biofilm development. During pMFC operation, Chlorella produced the highest voltage (0.393 ± 0.064 V), current density (0.14 ± 0.02 mA·cm⁻²) and Coulombic efficiency (~19%). Arthrospira showed moderate performance, while Tetraselmis generated no current despite efficient COD removal. 16S rRNA sequencing revealed distinct cathode-driven community shifts: Chlorella enriched facultative electroactive taxa, Arthrospira promoted sulfur-cycling bacteria and Actinobacteria, and Tetraselmis induced strong methanogenic dominance. Functional prediction and qPCR confirmed these trends, with Chlorella showing increased pilA abundance and Tetraselmis displaying enriched methanogenic pathways. Overall, the combined use of optimal anodic stimulation and photosynthetic cathodes demonstrates that cathodic microalgae strongly influence anodic redox ecology and energy recovery, with Chlorella-based pMFCs offering the highest electrochemical performance. Full article

Lithium–sulfur (Li-S) batteries are renowned for their high theoretical energy density and low cost, yet their practical implementation is hampered by the polysulfide shuttle effect and sluggish redox kinetics. Herein, a sol–gel strategy is proposed to engineer a multifunctional MXene/Fe₃O₄ composite as an efficient mediator for the cathode interlayer. The synthesized composite features Fe₃O₄ nanospheres uniformly anchored on the highly conductive Ti₃C₂T_x MXene lamellae, forming a unique 0D/2D conductive network. This structure not only provides abundant polar sites for strong chemical adsorption of polysulfides but also significantly enhances charge transfer, thereby accelerating the conversion kinetics. As a result, the Li-S battery based on the MXene/Fe₃O₄ interlayer delivers a high initial discharge capacity of 1367.1 mAh g⁻¹ at 0.2 C and maintains a stable capacity of 1103.4 mAh g⁻¹ after 100 cycles, demonstrating an exceptionally low capacity decay rate of only 0.19% per cycle. Even at a high rate of 1 C, a remarkable capacity of 1066.1 mAh g⁻¹ is retained. Electrochemical analyses confirm the dual role of the composite in effectively suppressing the shuttle effect and catalyzing the polysulfide conversion. This sol–gel engineering approach offers valuable insight into the design of high-performance mediators for advanced Li-S batteries. Full article

A novel process for the synthesis of binder-free, porous nickel/polythiophene-functionalized sulfur (Ni/S-PTh) composite cathodes for lithium–sulfur (Li–S) batteries is introduced in this paper. Initially, a polyvinyl butyl polymer scaffold is 3D printed, then coated with a graphite-based conducting layer, and, finally, it is pulse-plated for nickel deposition to produce a high-surface-area, mechanically stable current collector. S-PTh particles are afterwards co-deposited into the Ni matrix through composite electrodeposition. After the dissolution of the polymer template, the resulting self-standing electrodes still maintain porous structure with uniform sulfur distribution and a distinct transition between the dense Ni layer and the Ni/S-PTh composite layer. Electrochemical characterization of the Ni/S-PTh composite cathodes by galvanostatic cycling at C/10 rate results in an initial specific discharge capacity of ~1120 mAh·g⁻¹ and a specific capacity of ~910 mAh·g⁻¹ after 200 cycles, resulting in a high capacity retention of ~81 %. For our novel approach, no steps at high temperatures or toxic solvents are involved and the need for polymer binders and conductive additives is avoided. These results demonstrate the potential of composite electrodeposition in combination with 3D printing for producing sustainable, high-performance sulfur cathodes with tunable architecture. Full article

Room-temperature sodium–sulfur (RT Na-S) batteries hold great potential in the field of large-scale energy storage due to their high theoretical energy density and low cost of raw materials. However, the inherent low conductivity, notorious shuttling, and sluggish kinetics of cathode materials cause the loss of active substances and capacity delay, hindering the practical application of RT Na-S batteries. Owing to their low cost, variable oxidation states, and unsaturated d orbitals, transition metal (TM)-based catalysts have been extensively studied in circumventing the above shortcomings. Herein, the review first elaborates on the reaction mechanisms and current challenges of RT Na-S batteries. Subsequently, the role and function mechanism of TM-based catalysts (including single/dual atoms, nanoparticles, compounds, and heterostructures) in RT Na-S batteries are described. Specifically, based on the theories of electronic transfer and atomic orbital hybridization, the interaction mechanism between TM-based catalysts and polysulfides, as well as the catalytic performance, are systematically discussed and summarized. Finally, a discussion on the challenges and future research perspectives associated with TM-based catalysts for RT Na-S batteries is provided. Full article

This paper presents a comprehensive review of research on sulfurized polyacrylonitrile (SPAN) for rechargeable batteries which was firstly reported by Jiulin Wang in July 2002. Spanning over two decades (2002–2025), this review cites over 600 publications, covering various aspects of SPAN-based battery systems. These include SPAN chemical structure, structural evolution during synthesis, redox reaction mechanism, synthetic conditions, cathode, electrolyte, binder, current collector, separator, anode, SPAN as additive, SPAN as anode, and high-energy SPAN cathodes. As this field continues to advance rapidly and garners significant interest, this review aims to provide researchers with a thorough and in-depth overview of the progress made over the past 23 years. Additionally, it highlights emerging trends and outlines future directions for SPAN research and its practical applications in energy storage technologies. Full article

Lithium–sulfur batteries (LSBs), possessing excellent theoretical capacities, advanced theoretical energy densities, low cost, and nontoxicity, are one of the most promising energy storage battery systems. However, some issues, including poor conductivity of elemental S, the “shuttle effect” of high-order lithium polysulfides (LiPSs), and sluggish reaction kinetics, hinder the commercialization of LSBs. To solve these problems, various carbon-based aerogels with developed surface morphology, tunable pores, and electrical conductivity have been examined for immobilizing sulfur, mitigating its volume variation and enhancing its electrochemical kinetics. In this paper, an extensive generalization about the effective preparation methods of carbon-based aerogels comprising the combined method of carbonization with the gelation of precursors and drying processes (ambient pressure drying, freeze-drying, and supercritical drying) is proposed. And we summarize various carbon carbon-based aerogels, mainly including graphene aerogels (Gas) and carbon nanofiber (CNF) and carbon nanotube (CNT) aerogels as cathodes, separators, and interlayers in LSBs. In addition, the mechanism of action of carbon-based aerogels in LSBs is described. Finally, we conclude with an outlook section to provide some insights into the application of carbon-based aerogels in electrochemical energy storage devices. Based on the discussion and proposed recommendations, we provide more approaches on nanomaterials in high-performance liquid or state LSBs with high electrochemical performance in the future. Full article

The aim of this study is to explore the feasibility of using flotation wastewater from copper–porphyry ore processing to synthesize a gel that serves as a precursor for a polymer nanocomposite used in supercapacitor electrode fabrication. These wastewaters—characterized by high acidity and elevated concentrations of metal cations (Cu, Ni, Zn, Fe), sulfates, and organic reagents such as xanthates, oil (20 g/t ore), flotation frother (methyl isobutyl carbinol), and pyrite depressant (CaO, 500–1000 g/t), along with residues from molybdenum flotation (sulfuric acid, sodium hydrosulfide, and kerosene)—are byproducts of copper–porphyry gold-bearing ore beneficiation. The reduction of Ni powder in the wastewater induces the degradation and formation of a gel that captures both residual metal ions and organic compounds—particularly xanthates—which play a crucial role in the subsequent steps. The resulting gel is incorporated during the oxidative polymerization of aniline, forming a nanocomposite with a polyaniline matrix and embedded xanthate-based compounds. An asymmetric supercapacitor was assembled using the synthesized material as the cathodic electrode. Electrochemical tests revealed remarkable capacitance and cycling stability, demonstrating the potential of this novel approach both for the valorization of industrial waste streams and for enhancing the performance of energy storage devices. Full article

The development of polymer binders with tailored functionalities and green manufacturing processes is highly needed for high-performance lithium–sulfur batteries. In this study, a readily hydrolyzable 3,9-divinyl-2,4,8,10-tetraoxaspiro-[5.5]-undecane is utilized to prepare a water-based binder. Specifically, the acrolein produced by hydrolysis undergoes in situ polymerization to form a linear polymer, while the other hydrolyzed product, pentaerythritol, physically crosslinks these polymer chains via hydrogen bonding, generating a network polymer (BTU). Additionally, gallic acid (GA), a substance derived from waste wood, is further introduced into BTU during slurry preparation, forming a biphenol-containing binder (BG) with a multi-hydrogen-bonded structure. This resilience and robust cathode framework effectively accommodate volumetric changes during cycling while maintaining efficient ion and electron transport pathways. Furthermore, the abundant polar groups in BG enable strong polysulfide adsorption. As a result, sulfur cathode with a high mass loading of 5.3 mg cm⁻² employing the BG (7:3) binder still retains an areal capacity of 4.7 mA h cm⁻² after 50 cycles at 0.1 C. This work presents a sustainable strategy for battery manufacturing by integrating renewable biomass-derived materials and eco-friendly aqueous processing to develop polymer binders, offering a green pathway to high-performance lithium–sulfur batteries. Full article

In the “dual carbon” objective, the preparation of non-precious metal catalysts with low cost and high activity is essential for the study of hydrogen evolution reactions (HERs). This study employed biomass pomelo peel powder as the carbon source and ammonium metatungstate (AMT) as the tungsten source and, through a facile one-step method in molten salt, fabricated a biomass carbon-based nanocatalyst featuring carbon flakes adorned with tungsten carbide (WC) nanoparticles. Dicyandiamide and cysteine were introduced as nitrogen and sulfur sources, respectively, to explore the impacts of N-S elemental doping on the structure, composition, and HER performance of the WC/C catalyst. The experimental results showed that N-S doping changed the electronic structure of WC and increased the electrochemically active surface area, resulting in a significant increase in the HER activity of WC/C@N-S catalysts. The WC/C@N-S catalyst was evaluated with hydrogen evolution performance in a 0.5 mol/L H₂SO₄ solution. When the cathodic current density reached 10 mA/cm², the overpotential was 158 mV, and the Tafel slope was 68 mV/dec, underscoring its excellent HER performance. The outcomes offer novel insights into the high-value utilization of agricultural biomass resources, and pave the way for the development of cost-effective, innovative hydrogen evolution catalysts. Full article