Search Results (53)

To obtain waterborne polymer-modified emulsified asphalt materials with better comprehensive performance, waterborne polymer modifiers including waterborne epoxy resin (WER)-reinforced styrene–butadiene–styrene block copolymer (SBS), waterborne acrylate (WA) or styrene butadiene rubber (SBR) emulsion were prepared. The mechanical strength, toughness, adhesion and impact resistance of these waterborne polymers were evaluated. Furthermore, the correlation between the performance indicators of the waterborne polymers was analyzed. Based on Fourier transform infrared (FTIR) spectroscopy and thermogravimetric (TG) analysis, the mechanism of WER-modified SBS and WA was characterized. The results show that adding 10%–15% WER can significantly improve the mechanical properties of the waterborne polymer. The performances of modified SBS and WA are better than that of modified SBR. When the content of WER is 10%, the tensile strength, elongation at break and pull-off strength of WER-modified SBS and WA are 4.80–6.38 MPa, 476.3%–579.6% and 1.62–1.70 MPa, respectively. The mechanical strength and breaking energy of the waterborne polymers show a significant linear correlation with their application properties such as adhesion, bonding and impact resistance. FTIR and TG analyses indicate that WER-modified SBS or WA prepared via emulsion blending undergo primarily physical modifications, enhancing thermal stability while promoting crosslinking and curing. Full article

A series of poly(styrene-co-butyl acrylate) (PSA) emulsions with different monomer ratios were synthesized and characterized, and corresponding polymer-modified mortars were prepared. The effects of polymers with different rigidities on the properties of modified mortars, including the hydration heat, mechanical strength, compressive–flexural ratio, fracture energy, and fracture toughness, were investigated. The results indicate that, as the content of hard monomers in the polymer increases, the fracture energy of the modified mortar first increases and then decreases, consistent with the changes in the polymer’s damping properties. The maximum fracture energy of 211.2 N/m was achieved at a St/BA mass ratio of 4:6 and a polymer-to-cement ratio (P/C) of 15%, which was 2.4 times higher than that of the control mortar group. The fracture toughness of the modified mortar decreased with an increasing polymer doping and decreasing hard monomer content. The compressive–flexural ratio of the modified mortar decreased only with increasing the polymer emulsion dosage, showing no significant correlation with the polymer’s molecular structure. Full article

This study focuses on investigating the stability of modern and contemporary paints based on manganese violet pigment PV16 (NH₄MnP₂O₇) when exposed to atmospheric pollutants, specifically sulfur dioxide (SO₂) in the presence of high relative humidity. In particular, this study aims to investigate the role of PV16 in increasing the degradation processes of various modern binders. Therefore, the objectives of this research can be divided into (i) evaluating the chemical modifications involving PV16, (ii) investigating the degradation processes that occur in different organic matrices (i.e., drying oil, alkyd resin, and acrylic and styrene–acrylic emulsions), and (iii) comparing the chemical stability of model and commercial paints. The paints were analyzed by 3D Optical Microscopy, Attenuated total Reflection–Fourier-Transform Infrared spectroscopy (ATR-FTIR) and μ-Raman Spectroscopy, Scanning Electron Microscope coupled with Energy Dispersive X-Ray spectroscopy (SEM-EDX), X-Ray Powder Diffraction (XRPD), Fiber Optic Reflectance Spectroscopy (FORS), Pyrolysis–Gas Chromatography–Mass Spectrometry (Py-GC/MS), and Thermally assisted Hydrolysis and Methylation (THM) of Py-GC/MS (THM-Py-GC/MS). The results show that when exposed to high relative humidity and SO₂, PV16 presents a colorimetric change from violet to grey; several compounds crystallize on the surface; and, depending on the binder, various degradation reactions occur. This study highlights the susceptibility of manganese violet pigment PV16 under certain environmental conditions, which may be considered to define adequate conservation strategies for works of art containing this specific pigment. Additionally, the results obtained within this investigation point out the need to expand the chemical knowledge of this material for engineering, sensing, and industrial applications. Full article

Porous polymer membranes with highly interconnected open-cellular structure and high toughness are crucial for various application fields. Polymerized high internal phase emulsions (polyHIPEs), which usually exist as monoliths, possess the advantages of high porosity and good connectivity. However, it is difficult to prepare membranes due to brittleness and easy pulverization. Copolymerizing acrylate soft monomers can effectively improve the toughness of polyHIPEs, but it is easy to cause emulsion instability and pore collapse. In this paper, stable HIPEs with a high content of butyl acrylate (41.7 mol% to 75 mol% based on monomers) can be obtained by using a composite emulsifier (30 wt.% based on monomers) consisting of Span80/DDBSS (9/2 in molar ratio) and adding 0.12 mol·L⁻¹ CaCl₂ according to aqueous phase concentration. On this basis, polyHIPE membranes with high open-cellular extent and high toughness are firstly prepared via reversible addition–fragmentation chain transfer (RAFT) polymerization. The addition of the RAFT agent significantly improves the mechanical properties of polyHIPE membranes without affecting open-cellular structure. The toughness of polyHIPE membranes prepared by RAFT polymerization is significantly enhanced compared with conventional free radical polymerization. When the molar ratio of butyl acrylate/styrene/divinylbenzene is 7/4/1, the polyHIPE membrane prepared by RAFT polymerization presents plastic deformation during the tensile test. The toughness modulus reaches 93.04 ± 12.28 kJ·m⁻³ while the open-cellular extent reaches 92.35%, and it also has excellent thermal stability. Full article

In order to solve the problems of long dissolution and preparation time, cumbersome preparation, and easy moisture absorption and deterioration during storage or transportation, acrylamide (AM), acrylic acid (AA), sodium p-styrene sulfonate (SSS), and cetyl dimethylallyl ammonium chloride (DMAAC-16) were selected as raw materials, and the emulsion thickener P(AM/AA/SSS), which can be instantly dissolved in water and rapidly thickened, was prepared by the reversed-phase emulsion polymerization method. DMAAC-16, the influence of emulsifier dosage, oil–water ratio, monomer molar ratio, monomer dosage, aqueous pH, initiator dosage, reaction temperature, reaction time, and other factors on the experiment was explored by a single-factor experiment, and the optimal process was determined as follows: the oil–water volume ratio was 0.4, the emulsifier dosage was 7% of the oil phase mass, the initiator dosage was 0.03% of the total mass of the reaction system, the reaction time was 4 h, the reaction temperature was 50 °C, the aqueous pH was 6.5, and the monomer dosage was 30% of the total mass of the reaction system (monomeric molar ratio n(AM):n(AA):n(SSS):n(DMAAC-16) = 79.2:20:0.5:0.3). X-ray diffraction analysis (XRD), infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and scanning electron microscopy analysis were carried out on the polymerization products. At the same time, a series of performance test experiments such as thickening performance, temperature and shear resistance, salt resistance, sand suspension performance, core damage performance, and fracturing fluid flowback fluid reuse were carried out to evaluate the comprehensive effect and efficiency of the synthetic products, and the results show that the P(AM/AA/SSS/DMAAC-16) polymer had excellent solubility and excellent properties such as temperature and shear resistance. Full article

The intumescent flame-retardant coatings were prepared using ammonium polyphosphate (APP), pentaerythritol (PER), melamine (MEL), styrene–acrylic emulsion, and iron oxide yellow (FeOOH) as the base material. A cone calorimeter (CCT), smoke density meter (SDA), and scanning electron microscope (SEM) were employed to investigate the smoke suppression and flame retardancy of FeOOH in intumescent fire-retardant coatings. The thermal degradation performance of intumescent fireproofing coatings with varying FeOOH content was investigated through thermogravimetric analysis (TGA). The structure of the carbon slag in the CCT test was analyzed using a scanning electron microscope (SEM). The results of the cone calorimeter (CCT) experiments demonstrated that FeOOH significantly reduced the heat release rate (HRR), total heat release rate (THR), smoke production rate (SPR), and total smoke release rate (TSR) of the coating, while simultaneously increasing the carbon residue rate of the coating. The smoke density analysis (SDA) results demonstrate that adding FeOOH can effectively reduce smoke generation, regardless of whether a pilot flame is used. TGA results demonstrate that FeOOH can enhance the weight of coke residue at elevated temperatures. SEM results indicate that incorporating FeOOH resulted in a more compact coke residue. According to these findings, among all the samples, those containing 2 wt% FeOOH showed low levels of HRR, THR, SPR, and TSR and high levels of SOD, which proves that FeOOH can be used as a smoke inhibitor in flame-retardant coatings. Full article

As the use of stretchable electronic devices increases, the importance of flexible electromagnetic interference (EMI) shielding films is emerging. In this study, a highly flexible shielding film was fabricated using poly(styrene-co-butyl acrylate) (p(St-co-BA)) latex as a matrix and poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) as a conductive filler, and then the mechanical properties and EMI shielding performance of the film were examined. Styrene and butyl acrylate were copolymerized to lower the high glass transition temperature and increase the ductility of brittle polystyrene. The latex blending technique was used to produce a shielding film in which the aqueous filler dispersion was uniformly dispersed in the emulsion polymerized resin. To determine the phase change in the copolymer matrix with temperature, the storage modulus was measured, and a time–temperature superposition master curve was constructed. The drying temperature of water-based copolymer resin suitable for film fabrication was set based on this curve. The glass transition temperature and flexibility of the blends were determined by evaluating the thermomechanical analysis and tensile tests. The EMI shielding effectiveness (SE) of the films was analyzed at frequencies from 50 MHz to 1.5 GHz, covering the VHF and UHF ranges. As the filler content increased, the SE of the blend film increased, but the elongation increased until a certain content and then decreased. The optimal content of PEDOT:PSS that satisfied both the ductility and shielding performance of the film was found to be 10 wt%. In this case, the elongation at break reached 300%, and the SE of a 1.6 mm thick film was about 35 dB. The film developed in this study can be used as an EMI shielding material that requires high flexibility. Full article

With the development of coal mining and the increase in excavation depth, the stress on roadway surrounding rock is also increasing. This creates conditions for crack development in the roadway, so it is urgent to develop rock repair materials with excellent performance. The ability of thin spray-on liner (TSL) to repair rock and concrete opens up the possibility of reusing abandoned roadways. The ability of TSL to support the surrounding rock is also important in preventing the generation of roadway waste. In this paper, styrene–acrylic emulsion (SAE), vinyl acetate–ethylene copolymer emulsion (VAE), and polyvinyl alcohol powder (PVA) were used to prepare three TSLs. Rock-like materials were configured using cement mortar according to similar principles. Three types of TSLs were tested for basic properties such as viscosity and mechanical strength, which provided data to support the explanation of the repair performance of TSLs. Three TSLs were used to repair pre-cracked rock-like specimens (PR). The number of brushing times and the angle of PR’s cracks were regarded as test variables. Changes in the mechanical strength of repaired PRs were tested by compressive and flexural tests. TSL repair performance was evaluated with the help of mechanical strength changes. Results show that polyvinyl alcohol powder modified cement-based thin spray-on liner is most suitable for repairing rock cracks; as the thickness of the brush slurry increases, its repair performance continues to improve. This paper can provide experience and a theoretical basis for the research of other rock repair materials, and it is also instructive for repairing shotcrete in the roadway. Full article

Homopolymers of n-butyl acrylate, methyl methacrylate, styrene, and their random copolymers were prepared via interface-initiated polymerization of emulsion gels at 20 °C. The polymerization was conducted in a free radical polymerization manner without inert gas protection. Compared with the polymers synthesized at 60 °C, the polymerization of emulsion gels at 20 °C produced homo- and copolymers with a higher molecular mass and a narrower molecular mass distribution. The polydispersity indices for the polymers synthesized at 20 °C were found to be between 1.12 and 1.37. The glass transition temperatures for the as-synthesized butyl acrylate copolymers agree well with the prediction from the Gordon–Taylor equation. Interface-initiated room-temperature polymerization is a robust, energy-saving polymerization technique for synthesizing polymers with a narrow molecular mass distribution. Full article

Acrylic materials exhibit favorable grouting repair performance. However, their curing products are easily inclined to drying shrinkage, and their concrete impermeability repair characteristics have seldom been investigated. To improve material properties, reveal the impermeability repair mechanism, and address drying shrinkage, this study proposed the addition of styrene–acrylate copolymer emulsion (styrene–acrylic emulsion) to the grouting material to prepare two-component acrylate grouting materials. Using orthogonal and single-factor tests combined with physical and mechanical properties, the mechanical properties and impermeability repair performance (physical and mechanical properties combined) of grouting materials were analyzed and studied, and the optimal ratio of each component of acrylate grouting materials was determined. Results show that (1) the hydrogel produced by the reaction of sodium methacrylate with hydroxyethyl acrylate has good physical and mechanical properties. (2) With the increase in the accelerator dosage, the setting time of slurry initially decreases and then increases; as the initiator dosage increases, the setting time of slurry decreases, which is negatively correlated with the initiator dosage. (3) Talcum powder can improve the physical and chemical properties of gel and enhance the reliability and durability of acrylate grouting materials, and the comprehensive performance is the best at a dosage of 3%. (4) Styrene–acrylic emulsion can increase the solid content and reduce the volume drying shrinkage when added to grouting materials. The fractured impermeable specimens were repaired by grouting with prepared acrylate grouting materials and cured for 24 h for the impermeability test, and the water pressure for the 24 h impermeability repair was 1.0 MPa. This study’s results provide important reference and basis for revealing the impermeability principle of acrylate grouting materials and evaluating their impermeability. Full article

To overcome the shortcomings of the temperature sensitivity of exterior flexible facing tiles (EFFIs), a series of crosslinking carboxylic styrene-acrylate (SA) latices were prepared via the semicontinuous seed emulsion polymerization of glycidyl methacrylate (GMA), methacrylic acid (MAA), acrylic acid (AA), butyl acrylate (BA), and styrene (St), and were applied as binders to fabricate EFFTs with mineral powder. The obtained latices exhibited Bragg diffraction because of the narrow particle size distribution. Owing to the low dosage of emulsifiers and the crosslinking reaction between the epoxy group and the carboxyl group, the latex films displayed excellent water resistance, with water adsorption as low as 7.1%. The tensile test, differential scanning calorimeter (DSC) test, and dynamic mechanical analysis (DMA) indicated that at a GMA dosage of 4–6% the latex films had high mechanical strengths, which remained relatively stable in the temperature range of 10 to 40 °C. The optimal AA dosage was found in the range of 2 to 3%, at which the wet mixture exhibited good processability, conducive to forming an EFFT with a compact microstructure. Using the optimal SA latex, the obtained EFFT displayed a series of improved performances, including low water absorption, high mechanical strength, and stable self-supporting ability over a wide temperature range, exhibiting the application potential in the decoration and construction industries. Full article

Developing flame-retarded styrene-acrylic emulsion (SAE) based damping composites is a challenging task because of their very high flammability. A promising approach is the synergistic combination of expandable graphite (EG) and ammonium polyphosphate (APP). In this study, the surface modification of APP was modified by commercial titanate coupling agent ndz-201 through ball milling, and the SAE-based composite material was prepared with SAE and different ratios of modified ammonium polyphosphate (MAPP) and EG. The surface of MAPP was successfully chemically modified by NDZ-201 through scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction analysis (XRD), Energy Dispersion Spectroscopy (EDS), and contact angle. The effects of different ratios of MAPP and EG on the dynamic and static mechanical properties and flame retardancy of composite materials were explored. The results showed that when MAPP:EG = 1:4, the limiting oxygen index (LOI) of the composite material was 52.5%, and the vertical burning test (UL-94) was at the V0 level. Its LOI increased by 141.9% compared to the composite materials without flame retardant. The optimized formulation of MAPP and EG in SAE-based damping composite materials showed a significant synergistic effect on the flame retardancy of the composite material. Full article

Herein, we describe a one-step method for synthesizing cationic acrylate-based core-shell latex (CACS latex), which is used to prepare architectural coatings with excellent antimicrobial properties. Firstly, a polymerizable water-soluble quaternary ammonium salt (QAS-BN) was synthesized using 2-(Dimethylamine) ethyl methacrylate (DMAEMA) and benzyl bromide by the Hoffman alkylation reaction. Then QAS-BN, butyl acrylate (BA), methyl methacrylate (MMA), and vinyltriethoxysilane (VTES) as reactants and 2,2’-azobis(2-methylpropionamidine) dihydrochloride (AIBA) as a water-soluble initiator were used to synthesize the CACS latex. The effect of the QAS-BN dosage on the properties of the emulsion and latex film was systematically investigated. The TGA results showed that using QAS-BN reduced the latex film’s initial degradation temperature but improved its thermal stability. In the transmission electron microscopy (TEM) photographs, the self-stratification of latex particles with a high dosage of QAS-BN was observed, forming a core-shell structure of latex particles. The DSC, TGA, XPS, SEM, and performance tests confirmed the core-shell structure of the latex particles. The relationship between the formation of the core-shell structure and the content of QAS-BN was proved. The formation of the core-shell structure was due to the preferential reaction of water-soluble monomers in the aqueous phase, which led to the aggregation of hydrophilic groups, resulting in the formation of soft-core and hard-shell latex particles. However, the water resistance of the films formed by CACS latex was greatly reduced. We introduced a p-chloromethyl styrene and n-hexane diamine (p-CMS/EDA) crosslinking system, effectively improving the water resistance in this study. Finally, the antimicrobial coating was prepared with a CACS emulsion of 7 wt.% QAS-BN and 2 wt.% p-CMS/EDA. The antibacterial activity rates of this antimicrobial coating against E. coli and S. aureus were 99.99%. The antiviral activity rates against H₃N₂, HCoV-229E, and EV71 were 99.4%, 99.2%, and 97.9%, respectively. This study provides a novel idea for the morphological design of latex particles. A new architectural coating with broad-spectrum antimicrobial properties was obtained, which has important public health and safety applications. Full article

To improve the stability of waterborne epoxy–acrylic emulsions and their comprehensive properties, such as the chemical resistance of coatings, a new research idea is proposed in this paper. First, a series of high-molecular-weight epoxy resins were synthesized with epoxy resin E-51 and bisphenol A (BPA) using benzyl triphenyl phosphine bromide as the catalyst. Then, free-radical graft copolymerization was carried out between the epoxy resin and methacrylic acid (MAA), styrene (ST), and butyl acrylate (BA) using benzoyl peroxide (BPO) as the initiator. This method ensured that the epoxy groups were retained. Finally, the carboxylic acid groups were neutralized with N,N-dimethylethanolamine (DMEA), and a stable aqueous epoxy–acrylic emulsion was obtained by high-speed dispersion in deionized water. The effects of key factors such as temperature, time, the molecular weight and dosage of epoxy resin, the dosage of MAA, the dosage of BPO, and the neutralization degree of the synthesis of emulsions and coating film properties were mainly discussed. The molecular weight and molecular weight distribution of the epoxy resin were determined by gel permeation chromatography (GPC). The epoxy resin and its graft copolymer were analyzed and characterized by Fourier-transform infrared (FTIR) spectroscopy, differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). The particle size and distribution of the emulsions were tested by laser particle size analysis. The morphology of the emulsion particles was observed by transmission electron microscopy. The results showed that the acrylic monomers (MAA, ST, and BA) were grafted onto the epoxy resin. The graft copolymers showed higher glass transition temperatures compared with those of the pure epoxy resin. TGA showed that the graft copolymer started to decompose at a high temperature before the pure epoxy resin did, and the thermal stability was slightly reduced. The prepared emulsions with a particle size of 160 nm had a storage stability of more than one year and showed excellent dilution stability, mechanical stability, and freeze–thaw stability. The emulsions were coated and cured at 150 °C for 1 h with a pencil hardness of 5 H, an adhesion of grade 1, and a flexibility of 1 mm. The water resistance was >60 days, the salt water resistance was >30 days, the acid resistance was >10 days, and the alkali resistance was >5 days. Full article

With the exploration and development of unconventional oil and gas, the use frequency of oil-based drilling fluid (ODF) is increasing gradually. During the use of ODFs, wellbore instability caused by invasion of drilling fluid into formation is a major challenge. To improve the plugging property of ODFs, nano-sized poly(styrene-lauryl acrylate) (PSL) rubber nanogels were synthesized using styrene and lauryl acrylate through soap-free emulsion polymerization method and were characterized using FTIR, NMR, SEM, TEM, particle size analysis and TGA. The results show that, due to good dispersion stability and oil-absorbing expansion ability, the PSL rubber nanogels have a wide range of adaptations for nano-scale pores to deposit a layer of dense filter cake on the surface of filter paper with various pore diameters, reducing the filtration of mineral oil and W/O emulsion significantly. Due to the unique wettability, the PSL rubber nanogels can be adsorbed stably at the oil–water interface and form a dense granular film to prevent droplets coalescing, which improves the emulsification stability of W/O emulsion. Furthermore, the PSL rubber nanogels are soap-free and compatible with ODFs without foaming problems. The PSL rubber nanogels can increase the hole-cleaning performance of ODFs by raising viscosity and yield point. The PSL rubber nanogels outperformed hydrophobic modified nano silica and polystyrene nanospheres in plugging and filtration reduction. Therefore, the PSL rubber nanogels are expected to be used as a new plugging agent in oil-based drilling fluid. This research provide important insights for the use of organic nanogels in ODFs and the optimization of plugging conditions. Full article