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Search Results (696)

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Keywords = stress-strength parameter analysis

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23 pages, 346 KiB  
Article
Thirst for Change in Water Governance: Overcoming Challenges for Drought Resilience in Southern Europe
by Eleonora Santos
Water 2025, 17(15), 2170; https://doi.org/10.3390/w17152170 - 22 Jul 2025
Abstract
This article investigates the institutional and informational foundations of water governance in Southern Europe amid escalating climate stress. Focusing on Portugal, Spain, Italy, and Greece, it develops a multi-level analytical framework to explore how information asymmetries and governance fragmentation undermine coordinated responses to [...] Read more.
This article investigates the institutional and informational foundations of water governance in Southern Europe amid escalating climate stress. Focusing on Portugal, Spain, Italy, and Greece, it develops a multi-level analytical framework to explore how information asymmetries and governance fragmentation undermine coordinated responses to water scarcity. Integrating theories of information economics, polycentric governance, and critical institutionalism, this study applies a stylized economic model and comparative institutional analysis to assess how agents—such as farmers, utilities, regulators, and civil society—respond to varying incentives, data access, and coordination structures. Using secondary data, normalized indicators, and scenario-based simulations, the model identifies three key structural parameters—institutional friction (θi), information cost (βi), and incentive strength (αi)—as levers for governance reform. The simulations are stylized and not empirically calibrated, serving as heuristic tools rather than predictive forecasts. The results show that isolated interventions yield limited improvements, while combined reforms significantly enhance both equity and effectiveness. Climate stress simulations further reveal stark differences in institutional resilience, with Greece and Italy showing systemic fragility and Portugal emerging as comparatively robust. This study contributes a flexible, policy-relevant tool for diagnosing governance capacity and informing reform strategies while also underscoring the need for integrated, equity-oriented approaches to adaptive water governance. Full article
32 pages, 21606 KiB  
Article
Calculation Method and Experimental Investigation of Root Bending Stress in Line Contact Spiral Bevel Gear Pairs
by Shiyu Zuo, Yuehai Sun, Liang Chen, Simin Li and Mingyang Wang
Machines 2025, 13(8), 632; https://doi.org/10.3390/machines13080632 - 22 Jul 2025
Abstract
Compared to spiral bevel gear drives with localized conjugation, line contact spiral bevel gears possess a significantly larger meshing area, theoretically achieving full tooth surface contact and substantially enhancing load capacity. To accurately support the root strength calculation and parameter design of line [...] Read more.
Compared to spiral bevel gear drives with localized conjugation, line contact spiral bevel gears possess a significantly larger meshing area, theoretically achieving full tooth surface contact and substantially enhancing load capacity. To accurately support the root strength calculation and parameter design of line contact spiral bevel gear drives, this paper presents a theoretical analysis and experimental study of the root bending stress of gear pairs. First, based on the analysis of the meshing characteristics of line contact spiral bevel gear pairs, the load distribution along the contact lines is investigated. Using the slicing method, the load distribution characteristics along the contact line are obtained, and the load sharing among multiple tooth pairs during meshing is further studied. Then, by applying a cantilever beam bending stress model, the root bending stress on such a gear drive is calculated. A root bending moment distribution model is proposed based on the characteristics of the line load distribution previously obtained, from which a formula for calculating root bending stress is derived. Finally, static-condition experiments are conducted to test the root bending stress. The accuracy of the proposed calculation method is verified through experimental testing and finite element analysis. The results of this study provide a foundation for designing lightweight and high-power-density spiral bevel gear drives. Full article
(This article belongs to the Section Machine Design and Theory)
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22 pages, 3727 KiB  
Article
Johnson–Cook Constitutive Model Parameters Estimation of 22MnB5 Hot Stamping Steel for Automotive Application Produced via the TSCR Process
by Yuxin Song, Yaowen Xu and Gengwei Yang
Metals 2025, 15(7), 811; https://doi.org/10.3390/met15070811 - 20 Jul 2025
Viewed by 1787
Abstract
In the industrial practice of metal forming, the consistent and reasonable characterization of the material behavior under the coupling effect of strain, strain rate, and temperature on the material flow stress is very important for the design and optimization of process parameters. The [...] Read more.
In the industrial practice of metal forming, the consistent and reasonable characterization of the material behavior under the coupling effect of strain, strain rate, and temperature on the material flow stress is very important for the design and optimization of process parameters. The purpose of this work was to establish an appropriate constitutive model to characterize the rheological behavior of a hot-formed steel plate (22MnB5 steel) produced through the TSCR (Thin Slab Casting and Rolling) process under practical deformation temperatures (150–250 °C) and strain rates (0.001–3000 s−1). Subsequently, the material flow behavior was modeled and predicted using the Johnson–Cook flow stress constitutive model. In this study, uniaxial tensile tests were conducted on 22MnB5 steel at room temperature under varying strain rates, along with elevated-temperature tensile tests at different strain rates, to obtain the engineering stress–strain curves and analyze the mechanical properties under various conditions. The results show that during room-temperature tensile testing within the strain rate range of 10−3 to 300 s−1, the 22MnB5 steel exhibited overall yield strength and tensile strength of approximately 1500 MPa, and uniform elongation and fracture elongation of about 7% and 12%, respectively. When the strain rate reached 1000–3000 s−1, the yield strength and tensile strength were approximately 2000 MPa, while the uniform elongation and fracture elongation were about 6% and 10%, respectively. Based on the experimental results, a modified Johnson–Cook constitutive model was developed and calibrated. Compared with the original model, the modified Johnson–Cook model exhibited a higher coefficient of determination (R2), indicating improved fitting accuracy. In addition, to predict the material’s damage behavior, three distinct specimen geometries were designed for quasi-static strain rate uniaxial tensile testing at ambient temperature. The Johnson–Cook failure criterion was implemented, with its constitutive parameters calibrated through integrated finite element analysis to establish the damage model. The determined damage parameters from this investigation can be effectively implemented in metal forming simulations, providing valuable predictive capabilities regarding workpiece material performance. Full article
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15 pages, 1647 KiB  
Article
A Modified Nonlinear Mohr–Coulomb Failure Criterion for Rocks Under High-Temperature and High-Pressure Conditions
by Zhuzheng Li, Hongxi Li, Qiangui Zhang, Jiahui Wang, Cheng Meng, Xiangyu Fan and Pengfei Zhao
Appl. Sci. 2025, 15(14), 8048; https://doi.org/10.3390/app15148048 - 19 Jul 2025
Viewed by 169
Abstract
In deep, geologically complex environments characterized by high in situ stress and elevated formation temperatures, the mechanical behavior of rocks often transitions from brittle to ductile, differing significantly from that of shallow formations. Traditional rock failure criteria frequently fail to accurately assess the [...] Read more.
In deep, geologically complex environments characterized by high in situ stress and elevated formation temperatures, the mechanical behavior of rocks often transitions from brittle to ductile, differing significantly from that of shallow formations. Traditional rock failure criteria frequently fail to accurately assess the strength of rocks under such deep conditions. To address this, a novel failure criterion suitable for high-temperature and high-pressure conditions has been developed by modifying the Mohr–Coulomb criterion. This criterion incorporates a quadratic function of confining pressure to account for the attenuation rate of strength increase under high confining pressure and a linear function of temperature to reflect the linear degradation of strength at elevated temperatures. This criterion has been used to predict the strength of granite, shale, and carbonate rocks, yielding results that align well with the experimental data. The average coefficient of determination (R2) reached 97.1%, and the mean relative error (MRE) was 5.25%. Compared with the Hoek–Brown and Bieniawski criteria, the criterion proposed in this study more accurately captures the strength characteristics of rocks under high-temperature and high-pressure conditions, with a prediction accuracy improvement of 1.70–4.09%, showing the best performance in the case of carbonate rock. A sensitivity analysis of the criterion parameters n and B revealed notable differences in how various rock types respond to these parameters. Among the three rock types studied, granite exhibited the lowest sensitivity to both parameters, indicating the highest stability in the prediction results. Additionally, the predictive outcomes were generally more sensitive to changes in parameter B than in n. These findings contribute to a deeper understanding of rock mechanical behavior under extreme conditions and offer valuable theoretical support for drilling, completion, and stimulation operations in deep hydrocarbon reservoirs. Full article
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25 pages, 5545 KiB  
Article
Finite Element Analysis of the Mechanical Performance of an Innovative Beam-Column Joint Incorporating V-Shaped Steel as a Replaceable Energy-Dissipating Component
by Lin Zhang, Yiru Hou and Yi Wang
Buildings 2025, 15(14), 2513; https://doi.org/10.3390/buildings15142513 - 17 Jul 2025
Viewed by 133
Abstract
Ductile structures have demonstrated the ability to withstand increased seismic intensity levels. Additionally, these structures can be restored to their operational state promptly following the replacement of damaged components post-earthquake. This capability has been a subject of considerable interest and focus in recent [...] Read more.
Ductile structures have demonstrated the ability to withstand increased seismic intensity levels. Additionally, these structures can be restored to their operational state promptly following the replacement of damaged components post-earthquake. This capability has been a subject of considerable interest and focus in recent years. The study presented in this paper introduces an innovative beam-column connection that incorporates V-shaped steel as the replaceable energy-dissipating component. It delineates the structural configuration and design principles of this joint. Furthermore, the paper conducts a detailed analysis of the joint’s failure mode, stress distribution, and strain patterns using ABAQUS 2022 finite element software, thereby elucidating the failure mechanisms, load transfer pathways, and energy dissipation characteristics of the joint. In addition, the study investigates the impact of critical design parameters, including the strength, thickness, and weakening dimensions of the dog-bone energy-dissipating section, as well as the strength and thickness of the V-shaped plate, on the seismic behavior of the beam-column joint. The outcomes demonstrate that the incorporation of V-shaped steel with a configurable replaceable energy-dissipating component into the traditional dog-bone replaceable joint significantly improves the out-of-plane stability. Concurrently, the V-shaped steel undergoes a process of gradual flattening under load, which allows for a larger degree of deformation. In conclusion, the innovative joint design exhibits superior ductility and load-bearing capacity when contrasted with the conventional replaceable dog-bone energy-dissipating section joint. The joint’s equivalent viscous damping coefficient, ranging between 0.252 and 0.331, demonstrates its robust energy dissipation properties. The parametric analysis results indicate that the LY160 and Q235 steel grades are recommended for the dog-bone connector and V-shaped steel connector, respectively. The optimal thickness ranges are 6–10 mm for the dog-bone connector and 2–4 mm for the V-shaped steel connector, while the weakened dimension should preferably be selected within 15–20 mm. Full article
(This article belongs to the Section Building Structures)
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14 pages, 2941 KiB  
Article
Experimental and Numerical Investigation of the Mechanical Properties of ABS Parts Fabricated via Fused Deposition Modeling
by Yanqin Li, Peihua Zhu and Dehai Zhang
Polymers 2025, 17(14), 1957; https://doi.org/10.3390/polym17141957 - 17 Jul 2025
Viewed by 262
Abstract
This study investigates the mechanical properties of ABS parts fabricated via used deposition modeling (FDM) through integrated experimental and numerical approaches. ABS resin was used as the experimental material, and tensile tests were conducted using a universal testing machine. Finite element analysis (FEA) [...] Read more.
This study investigates the mechanical properties of ABS parts fabricated via used deposition modeling (FDM) through integrated experimental and numerical approaches. ABS resin was used as the experimental material, and tensile tests were conducted using a universal testing machine. Finite element analysis (FEA) was performed via ANSYS 2021 to simulate stress deformation behavior, with key parameters including a gauge length of 10 mm (pre-stretching) and printing temperature gradients. The results show that the specimen exhibited a maximum tensile force of 7.3 kN, upper yield force of 3.7 kN, and lower yield force of 3.2 kN, demonstrating high strength and toughness. The non-proportional elongation reached 0.06 (6%), and the quantified enhancement multiple of AM relative to traditional manufacturing was 1.1, falling within the reasonable range for glass fiber-reinforced or specially formulated ABS. FEA results validated the experimental data, showing that the material underwent 15 mm of plastic deformation before fracture, consistent with ABS’s ductile characteristics. Full article
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31 pages, 8853 KiB  
Article
Atomistic-Based Fatigue Property Normalization Through Maximum A Posteriori Optimization in Additive Manufacturing
by Mustafa Awd, Lobna Saeed and Frank Walther
Materials 2025, 18(14), 3332; https://doi.org/10.3390/ma18143332 - 15 Jul 2025
Viewed by 249
Abstract
This work presents a multiscale, microstructure-aware framework for predicting fatigue strength distributions in additively manufactured (AM) alloys—specifically, laser powder bed fusion (L-PBF) AlSi10Mg and Ti-6Al-4V—by integrating density functional theory (DFT), instrumented indentation, and Bayesian inference. The methodology leverages principles common to all 3D [...] Read more.
This work presents a multiscale, microstructure-aware framework for predicting fatigue strength distributions in additively manufactured (AM) alloys—specifically, laser powder bed fusion (L-PBF) AlSi10Mg and Ti-6Al-4V—by integrating density functional theory (DFT), instrumented indentation, and Bayesian inference. The methodology leverages principles common to all 3D printing (additive manufacturing) processes: layer-wise material deposition, process-induced defect formation (such as porosity and residual stress), and microstructural tailoring through parameter control, which collectively differentiate AM from conventional manufacturing. By linking DFT-derived cohesive energies with indentation-based modulus measurements and a MAP-based statistical model, we quantify the effect of additive-manufactured microstructural heterogeneity on fatigue performance. Quantitative validation demonstrates that the predicted fatigue strength distributions agree with experimental high-cycle and very-high-cycle fatigue (HCF/VHCF) data, with posterior modes and 95 % credible intervals of σ^fAlSi10Mg=867+8MPa and σ^fTi6Al4V=1159+10MPa, respectively. The resulting Woehler (S–N) curves and Paris crack-growth parameters envelop more than 92 % of the measured coupon data, confirming both accuracy and robustness. Furthermore, global sensitivity analysis reveals that volumetric porosity and residual stress account for over 70 % of the fatigue strength variance, highlighting the central role of process–structure relationships unique to AM. The presented framework thus provides a predictive, physically interpretable, and data-efficient pathway for microstructure-informed fatigue design in additively manufactured metals, and is readily extensible to other AM alloys and process variants. Full article
(This article belongs to the Topic Multi-scale Modeling and Optimisation of Materials)
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15 pages, 1602 KiB  
Article
Correlation Analysis of Macro–Micro Parameters of Sandstone Based on PFC3D
by Guohua Zhang, Qingqing Liu, Yubo Li, Zibo Li, Ke Jing and Tao Qin
Appl. Sci. 2025, 15(14), 7878; https://doi.org/10.3390/app15147878 - 15 Jul 2025
Viewed by 138
Abstract
To address the issue of the low compression–tension ratio in the traditional parallel bond model (PBM), this study proposes an improved PBM incorporating a random distribution strategy of strong–weak contact groups. An L27(312) orthogonal experimental design was employed to [...] Read more.
To address the issue of the low compression–tension ratio in the traditional parallel bond model (PBM), this study proposes an improved PBM incorporating a random distribution strategy of strong–weak contact groups. An L27(312) orthogonal experimental design was employed to construct 27 sets of numerical simulation schemes. Combined with Pearson correlation coefficient analysis and multivariate regression, the influence of twelve microscopic parameters on seven of the macroscopic mechanical properties of sandstone was systematically investigated, including elastic modulus (E), Poisson’s ratio (v), uniaxial compressive strength (σc), internal friction angle (φ), cohesion (c), crack damage stress ratio (σcd/σc), and compressive–tensile strength ratio (σc/σt). Based on these analyses, a quantitative relationship model between the macro and micro parameters was established and validated through numerical simulation and experimental comparison. The proposed method provides a theoretical foundation for the mechanical modeling of sandstone and the inversion of microscopic parameters. Full article
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17 pages, 2497 KiB  
Article
Ratcheting of Steel Samples Undergoing Asymmetric Loading Cycles at Elevated Operating Temperatures: Analytical and Numerical Assessments
by M. Karimi and A. Varvani-Farahani
Appl. Sci. 2025, 15(14), 7864; https://doi.org/10.3390/app15147864 - 14 Jul 2025
Viewed by 188
Abstract
The present study intends to assess the ratcheting response of SA508 and SA333 steel alloys subjected to asymmetric loading cycles at various operating temperatures of 298, 573, and 623K through a hardening framework developed by Ahmadzadeh–Varvani (A-V) and the finite element analysis structured [...] Read more.
The present study intends to assess the ratcheting response of SA508 and SA333 steel alloys subjected to asymmetric loading cycles at various operating temperatures of 298, 573, and 623K through a hardening framework developed by Ahmadzadeh–Varvani (A-V) and the finite element analysis structured by the Chaboche hardening model (CH) in the ANSYS software program. The dynamic recovery terms in the A-V and CH hardening framework consisted of temperature-dependent parameters and functions to address the dynamic strain aging (DSA) phenomenon at high temperatures of 573 and 623 K. The DSA phenomenon reported at elevated temperatures was attributed to the interactions of solute atoms and dislocations with a certain temperature, resulting in higher material strength and lower ratcheting deformation. The coefficients of these frameworks were analytically determined through stress–strain hysteresis loops obtained from the strain-controlled cyclic tests. The FE analysis was applied to numerically evaluate backstress evolution through use of the CH model. Two popular nonlinear brick and tetrahedron element types were examined to study the convergence of the elemental system with various numbers of elements. This ensured the independence of the simulated results from the number of elements and their convergence. The simulated ratcheting responses for brick and tetrahedron solid elements were compared to those predicted analytically by the A-V hardening rule and experimentally measured values. The predicted and simulated ratcheting data were found to be in good agreement with the measured data. The predicted and simulated ratcheting results generated using the A-V and FEA approaches showed R2 values of 0.96 and 0.85, respectively, when compared with the experimental data. Full article
(This article belongs to the Section Mechanical Engineering)
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14 pages, 1694 KiB  
Article
Elastic to Plastic Lattice Structure Homogenization via Finite Element Limit Analysis
by Renato Zona and Vincenzo Minutolo
Symmetry 2025, 17(7), 1120; https://doi.org/10.3390/sym17071120 - 12 Jul 2025
Viewed by 186
Abstract
This work focuses on characterizing structured metamaterials by assessing their elastic law and ultimate strength using finite elements and limit analysis applied to a representative volume element. The elastic and plastic behavior of a reference geometry—the octet truss lattice—is obtained by calculating the [...] Read more.
This work focuses on characterizing structured metamaterials by assessing their elastic law and ultimate strength using finite elements and limit analysis applied to a representative volume element. The elastic and plastic behavior of a reference geometry—the octet truss lattice—is obtained by calculating the response of the representative volume element subjected to prescribed tensor strain bases, namely pure normal strain and pure shear, along the cube symmetry directions. The geometry of the body centered cubic and pure cubic phases of the representative volume element has been analyzed, highlighting that the elastic isotropic behavior depends on the ratio between the stiffnesses of the two phases. The ultimate behavior of the structure has been analyzed through the direct application of the lower bound method of limit analysis. The method has been implemented in a direct finite element environment using the limit analysis procedure developed by the authors. The method was already used and described in previous publications and is briefly recalled. It is based on the identification of the linear operator linking the self-equilibrated stress set to a discrete parameter manifold, accounting for the piecewise continuous distribution of the permanent strain. In the paper, it is highlighted that for different aspect ratios between the body-centered cubic and the pure cubic phase geometry, different ratios between limit shear stress and normal stress arise, the isotropic one assumed to coincide with the von Mises result, where σ0τ0=3. Full article
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28 pages, 53432 KiB  
Article
Deposition of Mesoporous Silicon Dioxide Films Using Microwave PECVD
by Marcel Laux, Ralf Dreher, Rudolf Emmerich and Frank Henning
Materials 2025, 18(13), 3205; https://doi.org/10.3390/ma18133205 - 7 Jul 2025
Viewed by 230
Abstract
Mesoporous silicon dioxide films have been shown to be well suited as adhesion-promoting interlayers for generating high-strength polymer–metal interfaces. These films can be fabricated via microwave plasma-enhanced chemical vapor deposition using the precursor hexamethyldisiloxane and oxygen as working gas. The resulting mesoporous structures [...] Read more.
Mesoporous silicon dioxide films have been shown to be well suited as adhesion-promoting interlayers for generating high-strength polymer–metal interfaces. These films can be fabricated via microwave plasma-enhanced chemical vapor deposition using the precursor hexamethyldisiloxane and oxygen as working gas. The resulting mesoporous structures enable polymer infiltration during overmolding, which leads to a nanoscale form-locking mechanism after solidification. This mechanism allows for efficient stress transfer across the interface and makes the resulting adhesion highly dependent on the morphology of the deposited film. To gain a deeper understanding of the underlying deposition mechanisms and improve process stability, this work investigates the growth behavior of mesoporous silica films using a multiple regression analysis approach. The seven process parameters coating time, distance, chamber pressure, substrate temperature, flow rate, plasma pulse duration, and pause-to-pulse ratio were systematically varied within a Design of Experiments framework. The resulting films were characterized by their free surface area, mean agglomerate diameter, and film thickness using digital image analysis, white light interferometry, and atomic force microscopy. The deposited films exhibit a wide range of morphological appearances, ranging from quasi-dense to dust-like structures. As part of this research, the free surface area varied from 15 to 55 percent, the mean agglomerate diameter from 17 to 126 nm, and the film thickness from 35 to 1600 nm. The derived growth model describes the deposition process with high statistical accuracy. Furthermore, all coatings were overmolded via injection molding and subjected to mechanical testing, allowing a direct correlation between film morphology and their performance as adhesion-promoting interlayers. Full article
(This article belongs to the Section Thin Films and Interfaces)
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17 pages, 4414 KiB  
Article
Mechanical Characteristics of 26H2MF and St12T Steels Under Torsion at Elevated Temperatures
by Waldemar Dudda
Materials 2025, 18(13), 3204; https://doi.org/10.3390/ma18133204 - 7 Jul 2025
Viewed by 233
Abstract
The concept of “material effort” appears in continuum mechanics wherever the response of a material to the currently existing state of loads and boundary conditions loses its previous, predictable character. However, within the material, which still descriptively remains a continuous medium, new physical [...] Read more.
The concept of “material effort” appears in continuum mechanics wherever the response of a material to the currently existing state of loads and boundary conditions loses its previous, predictable character. However, within the material, which still descriptively remains a continuous medium, new physical structures appear and new previously unused physical features of the continuum are activated. The literature is dominated by a simplified way of thinking, which assumes that all these states can be characterized and described by one and the same measure of effort—for metals it is the Huber–Mises–Hencky equivalent stress. Quantitatively, perhaps 90% of the literature is dedicated to this equivalent stress. The remaining authors, as well as the author of this paper, assume that there is no single universal measure of effort that would “fit” all operating conditions of materials. Each state of the structure’s operation may have its own autonomous measure of effort, which expresses the degree of threat from a specific destruction mechanism. In the current energy sector, we are increasingly dealing with “low-cycle thermal fatigue states”. This is related to the fact that large, difficult-to-predict renewable energy sources have been added. Professional energy based on coal and gas units must perform many (even about 100 per year) starts and stops, and this applies not only to the hot state, but often also to the cold state. The question arises as to the allowable shortening of start and stop times that would not to lead to dangerous material effort, and whether there are necessary data and strength characteristics for heat-resistant steels that allow their effort to be determined not only in simple states, but also in complex stress states. Do these data allow for the description of the material’s yield surface? In a previous publication, the author presented the results of tension and compression tests at elevated temperatures for two heat-resistant steels: St12T and 26H2MF. The aim of the current work is to determine the properties and strength characteristics of these steels in a pure torsion test at elevated temperatures. This allows for the analysis of the strength of power turbine components operating primarily on torsion and for determining which of the two tested steels is more resistant to high temperatures. In addition, the properties determined in all three tests (tension, compression, torsion) will allow the determination of the yield surface of these steels at elevated temperatures. They are necessary for the strength analysis of turbine elements in start-up and shutdown cycles, in states changing from cold to hot and vice versa. A modified testing machine was used for pure torsion tests. It allowed for the determination of the sample’s torsion moment as a function of its torsion angle. The experiments were carried out at temperatures of 20 °C, 200 °C, 400 °C, 600 °C, and 800 °C for St12T steel and at temperatures of 20 °C, 200 °C, 400 °C, 550 °C, and 800 °C for 26H2MF steel. Characteristics were drawn up for each sample and compared on a common graph corresponding to the given steel. Based on the methods and relationships from the theory of strength, the yield stress and torsional strength were determined. The yield stress of St12T steel at 600 °C was 319.3 MPa and the torsional strength was 394.4 MPa. For 26H2MH steel at 550 °C, the yield stress was 311.4 and the torsional strength was 382.8 MPa. St12T steel was therefore more resistant to high temperatures than 26H2MF. The combined data from the tension, compression, and torsion tests allowed us to determine the asymmetry and plasticity coefficients, which allowed us to model the yield surface according to the Burzyński criterion as a function of temperature. The obtained results also allowed us to determine the parameters of the Drucker-Prager model and two of the three parameters of the Willam-Warnke and Menetrey-Willam models. The research results are a valuable contribution to the design and diagnostics of power turbine components. Full article
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20 pages, 6562 KiB  
Article
Multi-Parameter Structural Optimization of Shale-Hydrocarbon-Dissolvable Ball Seat Slips Based on Safety and Performance Assessment Methods
by Shuang Jing, Anle Mu, Zhen Chen, Xiaoyang Ying, Nengpeng Chen and Qingjie Ran
Appl. Sci. 2025, 15(13), 7554; https://doi.org/10.3390/app15137554 - 5 Jul 2025
Viewed by 226
Abstract
As the core component for fracturing plug anchoring, dissolvable ball seat (DBS) slip performance directly determines the success of fracturing operations. However, frequent failures, such as tooth structural fractures, casing damage, and the slip breaking off entirely, compromise DBS reliability during high-pressure fracturing. [...] Read more.
As the core component for fracturing plug anchoring, dissolvable ball seat (DBS) slip performance directly determines the success of fracturing operations. However, frequent failures, such as tooth structural fractures, casing damage, and the slip breaking off entirely, compromise DBS reliability during high-pressure fracturing. This study investigates DBS slip anchoring performance through finite element analysis (FEA), anchoring performance tests, and structural optimization. We established a comprehensive safety and performance assessment framework incorporating strength criteria, peak contact pressure, and anchoring uniformity. Comparative stress analysis of nail-type versus block-type slip systems revealed superior performance in block-type configurations, demonstrating more uniform slip–casing interfacial stress distribution. To further enhance the anchoring performance of the block-type slip, a structural parameter analysis was conducted to identify critical factors influencing anchoring capability, with tooth apex angle and inclination angle determined as key parameters. The influence laws of these parameters on anchoring performance were systematically investigated. Subsequently, a multi-parameter optimization methodology was employed to optimize the structural configuration of the block-type slip. The optimization results revealed that an optimal slip tooth apex angle of 80° or 85° and an inclination angle of 70° enhance the safety and anchoring reliability of the dissolvable ball seat slip while providing a theoretical framework for future slip structure design improvements. At present, the new structure of the soluble ball seat structure proposed in this paper has been successfully applied in some oil fields. Field tests show that the anchoring efficiency has been significantly improved. This research not only provides a theoretical framework for the design of sliding structures, but also offers reliable technical support for the efficient development of deep oil and gas resources. Full article
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18 pages, 5286 KiB  
Article
The Influence of Sheet Layer Combination Modes on Mechanical Property of Self-Piercing Riveting Joint in Three-Layer Sheets
by Zhaohui Hu, Shuai Mo and Yuxuan Wang
Appl. Mech. 2025, 6(3), 51; https://doi.org/10.3390/applmech6030051 - 3 Jul 2025
Viewed by 202
Abstract
Unlike previous studies focusing on two-layer structures or single-parameter effects, this work systematically investigates the influence of sheet layer combination modes on the mechanical properties of three-layer AA6063-T6 self-piercing riveting (SPR) joints through a combination of experimental testing and numerical simulation. Shear and [...] Read more.
Unlike previous studies focusing on two-layer structures or single-parameter effects, this work systematically investigates the influence of sheet layer combination modes on the mechanical properties of three-layer AA6063-T6 self-piercing riveting (SPR) joints through a combination of experimental testing and numerical simulation. Shear and cross-tensile tests were conducted on three-layer AA6063-T6 SPR joints with three distinct sheet layer combinations: T1 (top/middle: 100 × 40 mm2, bottom: 40 × 40 mm2), T2 (top/bottom: 100 × 40 mm2, middle: 40 × 40 mm2), and T3 (middle/bottom: 100 × 40 mm2, top: 40 × 40 mm2). Experimental results reveal significant differences in joint strength and failure modes across the three combinations. T3 joints exhibited the highest shear strength (9.16 kN) but the lowest cross-tensile strength (3.56 kN), whereas T1 joints showed the highest cross-tensile strength (4.97 kN) but moderate shear strength (8.76 kN). A high-fidelity finite element model was developed to simulate the SPR joint under varying sheet layer combinations, incorporating precise geometric details (0.25 mm mesh at critical zones) and advanced contact algorithms (friction coefficient μ = 0.2). Numerical simulations revealed the stress distribution and failure mechanisms under shear and cross-tensile loading, aligning well with experimental observations. Analysis highlights that the mechanical performance of the joint is governed by two key factors: (1) the stress redistribution in sheet layers due to combination mode variations, and (2) the interlocking strength between the rivet and sheets. These findings provide practical guidelines for optimizing sheet layer combinations in lightweight automotive structures subjected to mixed loading conditions. Full article
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20 pages, 8782 KiB  
Article
Laser Powder Bed Fusion of a Ti-16Nb-Based Alloy: Processability, Microstructure, and Mechanical Properties
by Azim Gökçe, Vamsi Krishna Balla, Subrata Deb Nath, Arulselvan Arumugham Akilan and Sundar V. Atre
Metals 2025, 15(7), 728; https://doi.org/10.3390/met15070728 - 29 Jun 2025
Viewed by 226
Abstract
Titanium alloys, especially Ti6Al4V, are widely used in biomedical implants due to their biocompatibility and mechanical strength. However, their high elastic modulus (>100 GPa), compared to that of human bone (10–30 GPa), often causes stress shielding, reducing implant lifespan. To address this, titanium [...] Read more.
Titanium alloys, especially Ti6Al4V, are widely used in biomedical implants due to their biocompatibility and mechanical strength. However, their high elastic modulus (>100 GPa), compared to that of human bone (10–30 GPa), often causes stress shielding, reducing implant lifespan. To address this, titanium alloys with lower elastic modulus are under development. In this study, Ti-based multi-element alloy with 16 wt.% Nb samples were fabricated using laser powder bed fusion (L-PBF) from a premixed powder blend of Ti6Al4V and Nb-Hf-Ti. Processing high-melting Nb-based alloys via L-PBF poses challenges, which were mitigated through optimized parameters, including a maximum laser power of 100 W. Eleven parameter sets were employed to evaluate printability, microstructure, and mechanical properties. Microstructural analysis revealed Widmanstätten structures composed of α and β phases, along with isolated spherical pores. Reduced hatch spacing and slower laser speed led to increased hardness. The highest hardness (~43 HRC) was observed at the highest energy density (266 J/mm3), while the lowest (~28 HRC) corresponded to 44 J/mm3. Elastic modulus values ranged from 30 to 35 GPa, closely matching that of bone. These results demonstrate the potential of the developed Ti-based alloy containing 16 wt.% Nb as a promising candidate for load-bearing biomedical implants. Full article
(This article belongs to the Section Additive Manufacturing)
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