Search Results (672)

High-performance SiC_p/Al composites were fabricated via a vacuum hot-pressing powder metallurgy process. The effects of SiC particle size on the composite microstructures and their thermal and mechanical properties were systematically investigated. The vacuum hot-pressed SiC_p/Al composites exhibited a well-bonded interface between the SiC particles and Al matrix, while not exhibiting any Al₄C₃ brittle phase. Particle gradation effectively enhanced the densification of SiC_p/Al composites, resulting in dense bulks with a relative density of 99.7%. When the SiC particle size increased from 5 to 50 μm, the fracture morphologies gradually transitioned from intergranular to transgranular, while the relative density, bending strength, and thermal conductivity increased. Overall, SiC_p/Al composites with excellent thermal conductivity (201.42 W/(m·K)) and bending strength (523 ± 29.45 MPa) were obtained. To address the scarcity of research on SiC_p/Al composites’ thermal properties, this study establishes SiC size/gradation–property relationships, innovatively filling the gap in thermal performance regulation. Full article

In order to address the urgent demand for high-performance materials in the field of automotive lightweighting, there is a need for solutions to the interface instability and performance degradation of traditional reinforcing phases (e.g., SiC, CNT) at elevated temperatures. The present study prepared BNNTs/Al composites via the stirred casting method for automotive connecting rods. The microstructure, interface characteristics, phase evolution, and high-temperature wettability were systematically characterised using a range of analytical techniques, including SEM, TEM, XRD, and DSC. A study was conducted to assess the mechanical properties of the composites in comparison to those of conventional 40Cr steel. This investigation enabled an evaluation of the material’s comprehensive performance for use in automotive connecting rods. The study successfully achieved uniform dispersion of BNNTs within the aluminium matrix, forming tightly bonded, semi-coherent interfaces such as Al/AlN and Al/AlB₂. It was found that complete wetting was achieved at 675 °C, with interface reactions generating AlN and AlB₂ phases that significantly enhanced performance. The prepared connecting rod demonstrates a specific strength that significantly exceeds that of 40Cr steel. The experimental investigation conducted in a controlled setting yielded notable outcomes. The empirical evidence demonstrated a 6.5% enhancement in braking performance and a 5.8% reduction in fuel consumption. Through the optimisation of interface design and process control, the BNNTs/Al composite achieves a balanced compromise between high strength, low density, and excellent thermal stability. The material’s potential for use in lightweight automotive connecting rods is significant, offering a novel approach to the eco-friendly manufacturing of related components. Full article

Background/Objectives: Deep eutectic solvents (DESs) have recently gained attention for their antimicrobial properties, particularly because they target both planktonic bacteria and biofilms. Among these, DESs based on α-hydroxy acids (αHAs) are of interest due to their inherent antibacterial properties and favorable biocompatibility. However, effects of the αHA molecular structure and hydrogen bonding ability within a DES formulation on biological activity has not yet been thoroughly investigated. Methods: This study systematically investigates DESs formed by combining glycolic acid, lactic acid or tartaric acid with either choline chloride or tetraethylammonium chloride. Results: All DESs demonstrate broad-spectrum antibacterial activity against Staphylococcus aureus, methicillin-resistant Staphylococcus aureus, Escherichia coli, and Pseudomonas aeruginosa and effectively inhibit biofilm formation while exhibiting low cytotoxicity toward 3T3-L1 fibroblasts. Conclusions: DES formation enhances antibacterial efficacy while attenuating cytotoxicity compared to the individual components, thereby decoupling bactericidal activity from toxicity. Physicochemical characterization confirms the formation of a eutectic phase and reveals that biological activity is primarily governed by acidity rather than by the specific αHA structure or eutectic strength. These results provide new insights into structure-function relationships in DESs and establish a design strategy for biocompatible, non-cytotoxic antimicrobial agents. Full article

Low-temperature Ag₂Se is a narrow-band semiconductor, with its transport and optical properties significantly influenced by the local coordination environment. This study investigates the effects of La and Gd incorporation using DFT+U calculations and Ag-K edge EXAFS analysis. Analysis of electron localization function (ELF) and charge density differences reveals increased electron localization at dopant sites. Additionally, k³χ(k) and wavelet transforms demonstrate that the first M-Se shell shifts from approximately 1.346 Å in Ag-Se to around 1.386 Å and 1.291 Å for La-Se and Gd-Se, respectively (phase-uncorrected), thereby confirming dopant-specific lattice distortions while maintaining the orthorhombic framework. The observed changes are associated with an increase in dielectric strength, with ε₂ increasing from approximately 30–40 in pristine Ag₂Se to around 50–60 for La and 70–80 for Gd at low photon energies, alongside enhanced absorption nearing 1.32–1.34 × 10⁵ cm⁻¹. The characteristic plasmon resonance in the range of 15–20 eV is maintained. Rare-earth substitution effectively adjusts local bonding and low-energy optical response in Ag₂Se, with Gd demonstrating the most significant impact among the examined dopants. Full article

Copper is widely used in two-phase devices for electronic cooling due to its ease of manufacture and high thermal conductivity. However, such high-heat conduction can limit the performance of pulsating heat pipes (PHPs) through transverse heat leakage. The use of lower-conductivity materials such as stainless steel enhances phase-change heat transfer by promoting stronger flow oscillations and reducing parasitic heat leakage, but it may be overall detrimental due to its poor thermal linkage between evaporator and condenser sections. Therefore, in this study, two main objectives are addressed: (i) experimentally characterizing the thermal behavior of a mini flat-plate PHP made of stainless steel (AISI 316L), and (ii) benchmarking its performance against a copper counterpart. Both devices were manufactured by diffusion bonding and tested under different orientations to evaluate operational robustness. The stainless steel PHP initiated oscillations at lower heat loads and showed larger temperature oscillations compared to the copper PHP, demonstrating effective phase-change heat transfer despite its lower thermal conductivity. A filling ratio of 71% of water provided the most stable operation, while orientation affected startup conditions and oscillation amplitude. Overall, stainless steel achieved comparable thermal performance to copper at low-to-moderate heat loads from 2.6 to 13.0 W/cm², with additional benefits including reduced mass (~11% lighter), higher mechanical strength, and corrosion resistance. These results indicate that stainless steel is a viable alternative to copper at least for miniature flat-plate PHPs, offering a balance between thermal efficiency, mechanical robustness, and operational reliability. Full article

Photo-induced bond linkage isomerization (BLI) in metal–nitrosyl compounds provides a molecular mechanism for controlling light-induced changes in refractive index and phase modulation. In this study, the ground and metastable states of a series of Ru–NO complexes and their Au₂₀, Ag₂₀, and mixed Au₁₀Ag₁₀ nanocluster hybrids were investigated by DFT and TDDFT calculations. The photochemical rearrangement between the linear, side-on, and O-bound forms of Ru–NO was examined together with their electronic transitions, oscillator strengths, and characteristic vibrational shifts. From these data, parameters describing radiative efficiency, non-radiative coupling, and metastable-state stability were derived to identify compounds with favorable properties for holography and photonic applications. Particular attention was given to the [(Salen)Ru(NO)(HS)@Au₂₀] complex, which shows a strong red-to-NIR response and balanced stability among its linkage isomers. Frequency-dependent polarizabilities α(ω) were calculated for its ground and metastable states and compared with those of the classical holographic material [Fe(CN)₅NO]²⁻ (nitroprusside). The refractive-index changes derived from α(ω) reveal that the Au₂₀–salen hybrid produces a much larger and more strongly wavelength-dependent Δn(λ) than nitroprusside. At 635 nm, the modulation reaches approximately 0.06 for the hybrid, compared with 0.02 for nitroprusside. This enhancement reflects the cooperative effect of the Ru–NO chromophore and the Au₂₀ nanocluster, which amplifies both polarizability and optical dispersion. The results demonstrate that coupling molecular photo-linkage isomerism with nanoplasmonic environments can significantly improve the performance of molecular systems for holography and optical-phase applications. Full article

Porous Ti-6Al-4V foams are excellent materials due to their low density, high specific strength, and excellent biocompatibility. This study investigates the fabrication of open-cell Ti-6Al-4V foams using the replica impregnation method with polyurethane templates of varying pore sizes (20, 25, and 30 ppi) and sintering temperatures (1170 °C, 1200 °C, 1250 °C, and 1280 °C). The effects of these parameters on microstructural evolution, phase composition, and mechanical properties were examined. Microstructural analysis showed that optimum densification occurred at 1250 °C. However, at 1280 °C, excessive grain growth and pore coarsening were observed. XRD, SEM, and EDS analyses confirmed that α-Ti was the matrix phase, while titanium carbide formed in situ as a result of the carbon residues released from the decomposed polyurethane template. With the development of the TiC phase and enhanced interparticle bonding due to sintering, the compressive strength progressively increased up to 1250 °C. At 1280 °C, strength decreased due to excessive TiC growth, causing brittleness and pore coarsening, reducing structural integrity. Maximum compressive strength of 40.2 MPa and elastic modulus of 858.9 MPa were achieved at 1250 °C with balanced TiC dispersion and pore structure. Max density of 1.234 g/cm³ was obtained at 1250 °C. Gibson-Ashby analysis and the fracture surfaces confirmed the brittle behavior of the foams, which is attributed to the presence of TiC particles and microcracks in the structure. The study concludes that 1250 °C provides an ideal balance between densification and structural integrity, offering valuable insights for biomedical and structural applications. Full article

This study introduces a Ni15 intermediate layer to address cracks and low laser absorption in laser cladding of pure copper on 45 steel, preventing thermal stress and improving bonding strength. TiBN ceramic particles are added to enhance laser absorption and improve surface strength and wear resistance. Cu-TiBN gradient coatings with varying TiBN contents (0–8 wt.%) were fabricated on 45 steel. The study examines the coatings’ morphology, microstructure, phase composition, hardness, tribological performance, and wear mechanisms. Results show that TiBN alters the coating’s structure, refining the grains. With TiBN content over 4%, the coating mainly consists of the CuNi phase, and strengthening phases like NiTi and Cu₂Ti form. Hardness increases from 66HV_0.1 to 270HV_0.1. The Cu-TiBN gradient coating outperforms pure copper in mechanical properties and wear resistance. The coating with 2% TiBN has the lowest friction coefficient (0.637), but higher TiBN content increases brittleness and cannot play a good role in reducing friction. The study demonstrates that TiBN boosts laser efficiency and wear resistance in copper-based coatings, offering a novel approach to laser cladding. Full article

Fe–Al intermetallic compounds are promising candidates for hydrogen permeation barrier coatings owing to their excellent oxidation stability and inherent resistance to hydrogen embrittlement. However, the mechanical properties and interfacial behavior of different Fe–Al phases, particularly at Fe/Fe–Al interfaces, remain insufficiently understood, limiting their reliable application in hydrogen-containing environments. In this work, density functional theory (DFT) calculations were employed to systematically evaluate the bulk mechanical moduli, surface energetics, and interfacial adhesion of FeAl, Fe₃Al, and Fe₂Al₅. The results reveal that FeAl exhibits the highest elastic and shear moduli due to its B2-ordered structure and directional bonding, while Fe₂Al₅ shows pronounced anisotropy and the lowest strength as a consequence of its low-symmetry structure. Surface energy analysis indicates that Fe₂Al₅ possesses relatively stable facets, whereas interfacial adhesion calculations demonstrate that FeAl/Fe and Fe₃Al/Fe interfaces provide significantly stronger bonding compared to Fe₂Al₅/Fe. Charge density and electron localization function (ELF) analyses confirm that Fe–Fe bonds are dominated by metallic character with delocalized electrons, whereas Al-rich regions display enhanced localization, leading to weaker interfacial adhesion in Fe₂Al₅/Fe. These findings clarify the fundamental mechanisms governing Fe–Al mechanical and interfacial properties and provide theoretical guidance for the design of robust Fe–Al-based hydrogen barrier coatings. Full article

To address brittle cracks in ceramic tools, an exogenous precursor ceramic repair agent was developed and applied to Al₂O₃/TiC/NiMo composite ceramic tools, which were treated by a two-step heat treatment process (heating at 3 °C/min to 300 °C for 60 min, heating the sample at 5 °C/min to 500, 600, 700, 800, and 900 °C, holding each for 60 min). The crack healing mechanism and temperature dependency of the repair agent were investigated. Cutting performance, including surface roughness, cutting force, and tool life, was optimized using an L9(34) orthogonal design. The results show that at 900 °C, the repair agent decomposed to form SiOC (Silicon Oxycarbide) amorphous phase and TiB₂ reinforced phase, filling the cracks and achieving atomic-level diffusion bonding. The flexural strength of the repaired sample recovered to 79.9% of the initial value (456.5 MPa), a 196.4% increase compared to the unrepaired sample. Optimal cutting parameters were found to be a cutting speed of 200 m/min, back draft of 0.1 mm, and feed of 0.1 mm/r. Under these conditions, surface roughness was 0.845 μm, cutting temperature was 258 °C, and stable tangential force was 70 N. The effective cutting distance of the repaired tool was increased from 1300 m to 1700 m. Wear was primarily abrasive and adhesive wear, and the SiOC phase formed by the repair agent helped to fill and repair the flank, thus extending tool life. Full article

To address the limitation of using experimental parameters in the macroscopic strength criterion, a micromechanical strength criterion for root-reinforced soil is developed. In this model, a micromechanical model for a three-phase composite (“root—cemented soil matrix—frictional element”) is constructed, and the novel combination of energy equivalence principles with the M-T method is used to determine the meso-scale prestress and strength criterion for root-reinforced soil under freeze–thaw cycles. The representative volume element (RVE) of root-reinforced soil is conceptualized as a composite material consisting of a bonded element (a cemented-soil matrix with root inclusions) and frictional inclusions. By applying micromechanics, along with the Mori–Tanaka method, the LCC method, limit analysis theory, and macro–micro energy equivalence principles (incorporating both strain and dissipated energy), a micromechanical strength criterion is formulated, revealing failure mechanisms at the microscale. The previously used stepwise procedure for deriving the stationary function is improved, and the microscale prestress is determined through the Mori–Tanaka method combined with macro–micro strain-energy equivalence. The proposed micromechanical strength criterion effectively models the primary strength variation in root-reinforced soil under freeze–thaw cycles, extending the existing shear criterion for soil. Full article

In this study, the aim was to improve the mechanical and durability properties of kaolin clay (KC)-based soil by stabilizing it with geopolymer and natural fiber. In the production of the geopolymer, rice husk ash (RHA) was used as a binder, sodium metasilicate (SMS) as an activator, and another hemp fiber (HF)was used for soil stabilization. Within the scope of the presented study, RHA and SMS were used at three different rates (5%, 7.5%, and 10%), while HF was used in six different volumes (0.5%, 1%, 1.5%, 2%, 2.5%, and 3%) and two different lengths (6 and 12 mm). The study also examined how much water was in the combinations, which was measured at the optimum level and at −5, +5, and +10 compared to the optimum level. The unconfined compressive strength (UCS) was used to check the mechanical qualities of the test specimens and 5- and 10-cycle freeze–thaw (F-T) tests to check the durability properties. The test results indicated that the mixed formulation with 5% RHA, 10% SMS, 2.5% HF, and the optimum water content resulted in the best results for both the UCS and F-T tests. The SEM investigation for this mix found that the microstructural properties for the specimen were directly related to the dense gel phases and the strong fiber–matrix bonding. According to the carbon emissions (CO₂-e) and carbon index (CI) analysis from the mix component analyses, it was found that the HF-strengthened geopolymer is a sustainable solution for soil stabilization. The optimum mixture achieved a UCS of 1202 kPa (4.5 times higher than untreated soil), while the strength losses after 10 freeze–thaw cycles were reduced to below 10% in optimized compositions. The carbon index (CI) decreased by up to 65%, demonstrating the strong sustainability benefits of the proposed system. The novelty of this study lies in the combined use of hemp fiber (HF) and rice husk ash (RHA)–sodium metasilicate (SMS)-based geopolymer for kaolin clay stabilization, which has not been comprehensively investigated in previous research. Unlike traditional studies focusing on either geopolymer or natural fiber reinforcement alone, this work simultaneously evaluates the mechanical performance, freeze–thaw durability, microstructural evolution, and carbon footprint to develop a fully sustainable soil improvement framework. Full article

The mechanical interlocking structure design was applied to the transient liquid phase bonding of GH4169 based on the bionic structure of the beetle’s exoskeleton. The microstructures and tensile fracture behaviors of the joints with circular, elliptical, and isosceles-trapezoid interlocking structures were investigated. The results show that the mechanical properties of the joint can be improved through bio-inspired structural design. Among them, the elliptical interlocking structure exhibits the most significant strengthening effect. The elliptical interlocking structure can effectively hinder crack propagation, resulting in the highest strength, plasticity, and stress-rupture lifetimes of the joint. The tensile strength of the joint with elliptical interlocking structure at room temperature and 923 K was 1006 MPa and 905 MPa, respectively. Under 690 MPa/923 K, the stress-rupture lifetime of the joint with elliptical structure reached 28.93 h. Full article

This study employs numerical simulations and experiments to examine the cold spray deposition of nanostructured hydroxyapatite (Ca₁₀(PO4)₆(OH)₂, HA)/70wt.%Ti composite particles under different processing conditions, based on the features of nanocomposites that strengthen interfacial adhesion and improve coating interfacial strength. Using ABAQUS/CAE combined with LS-PrePost 4.9-x64 software, the deposition behavior of the composite particles during deposition under various impact velocities was analyzed, along with the stress of the HA and Ti particles within the composite particle. The deposition behavior of both single and multiple composite particles under different gas temperatures was studied through cold spray experiments, and composite coatings were fabricated. The microstructure and phase composition were analyzed using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results showed that the numerical simulations were consistent with the experimental analyses. As the particle velocity or gas temperature increased, the degree of particle deformation upon deposition became more pronounced, accompanied by phenomena such as cracking or fragmentation and splashing rebound. At a gas temperature of 700 °C, both the bonding density of individual particles and the bonding effectiveness of multi-particle deposits were lower than those achieved at 500 °C. The coating prepared at a gas temperature of 500 °C exhibited a flatter surface, better overall bonding with the Ti interlayer, and higher internal density. Full article

This study investigates the performance variations in chemically bonded phosphate ceramic (CBPC) cement under different media (water and 3% NaCl solution) environments subjected to varying numbers of freeze–thaw cycles, including changes in compressive strength, mass loss rate, phase composition, microstructure, external pH, and ion concentration, with the aim of elucidating its long-term durability degradation mechanisms and microstructural evolution. The results show that both the mass and compressive strength of CBPC cement first increase and then decrease with increasing freeze–thaw cycles. After 400 cycles, the compressive strength decreases by 29.91% in water and 25.16% in salt solution. The pH value rises with cycling, along with increased concentrations of K⁺, Mg²⁺, and PO₄³⁻, while Na⁺ and Cl⁻ concentrations decrease in salt solution. XRD/Rietveld analysis reveals that the content of MgKPO₄·6H₂O decreases from 28.1% to 19.5% (water) and 20.7% (salt), with a gradual reduction in crystallinity. TG/DTG and FTIR results confirm these findings, showing extensive microcracking in hydration products, which aligns with the observed macro-performance changes. Full article