Search Results (32)

Most existing polymer plastics are nonreusable and also exhibit poor biocompatibility and a poor mechanical strength–tensile strain balance. Herein, using deep eutectic polymers, we prepare reusable hydrophilic supramolecular dry gel plastics with balanced stress–strain characteristics through the hydrogen bonding of poly(vinyl alcohol) (PVA) with betaine (Bta). As PVA exhibits crystalline stiffness and abundant hydrogen-bonding sites, it is employed as a network backbone in the proposed deep eutectic supramolecular polymers. In the prepared PVA/Bta dry gel plastics, PVA and Bta are dynamically and physically crosslinked through high-density hydrogen bonding, resulting in a yield strength of ~109 MPa and toughness of up to ~210.92 MJ m⁻³. In addition, these plastics can be recycled at least five times in an aqueous environment while maintaining a mechanical strength of 100 MPa. Furthermore, the proposed polymers exhibit high transparency (92%) in the visible spectrum. We expect these polymers to be used in synthesizing biodegradable dry gel plastics, as well as to lead to the development of recyclable deep eutectic PVA/Bta polymers with remarkable strength. Full article

Designing high-performance crosslinked polymers requires overcoming the inherent stiffness–toughness trade-off through precise control of the network topology. Using epoxy resin as a model system, we establish a multiscale simulation framework to investigate curing reaction kinetics, network evolution, and structure–property relationships. By employing m-phenylenediamine (mPDA) and 1,3-bis(3-aminophenoxy)benzene (DABPB) as competing short- and long-chain curing agents, we demonstrate how network architecture dictates mechanical performance. Simulations reveal that mPDA produces a dense, heterogeneous network with enhanced stiffness, whereas DABPB forms a more uniform structure with greater chain mobility, leading to improved toughness. Through stoichiometric tuning, we achieve fine control over crosslink density and mechanical properties. Furthermore, we decouple cavity formation mechanisms into pendant chain slippage and bond rupture, offering molecular-level insights for the rational design of epoxy resins with programmable mechanical behavior. Full article

This study investigated the mechanical, thermal, and morphological properties of acrylonitrile butadiene styrene (ABS)-based nanocomposites reinforced with different types and concentrations of nanofillers. The uniaxial tensile testing results indicated that Young’s modulus (E) generally decreased with increasing filler content, except at 0.500 w.% filler concentration, where a slight increase in stiffness was observed. A statistically significant interaction between sample type and filler concentration was identified (p = 0.045). Fracture toughness measurements revealed a significant reduction in impact resistance at 1.000 w.% filler concentration, with values dropping by up to 67% compared with neat acrylonitrile butadiene styrene. Dynamic mechanical vibration testing confirmed a decrease in stiffness, as evidenced by a shift of the first resonance frequency (f_R1) to lower values. Hardness measurements including indentation and Shore D hardness exhibited an increasing trend with rising filler concentration, with statistically significant differences observed at specific concentration levels (p < 0.05). Scanning electron microscopy analysis showed that nanofillers were well dispersed at lower concentrations, but agglomeration began above 0.500 w.%, resulting in void formation and a noticeable decline in mechanical properties. The results suggest that an optimal filler concentration range of 0.250–0.500 w.% offers an ideal balance between enhanced mechanical properties and material integrity. Full article

This work investigates the hybrid fiber sequence effect on the flexural and impact properties of basalt/carbon epoxy composites. In the present study, six configurations of composite laminates were fabricated by vacuum-assisted resin transfer method and tested in three-point bending and Charpy impact tests. The results show that hybrid composites outperform pure basalt or carbon laminates. The maximum flexural strength and modulus, such as in [C₂B₄C₂], were realized for the configurations with carbon fibers on the outer layers because of the rigidity of carbon. However, higher energy absorption was offered by the basalt-rich composites because of their ductility. Among the hybrids, a balanced stacking sequence like [C₄B₄] and [B₂C₄B₂] showed an optimum between stiffness and toughness. Flexural modulus was maximum at 12.1 GPa for carbon-dominant layers, whereas impact resistance was maximum for alternating hybrid layers at 120 kJ/m². SEM analysis revealed that the dominant mechanisms of failure were delamination at the fiber–matrix interface and fiber pull-out, while the stacking order was critical regarding stress distribution. Hybridization also increased cost-performance metrics by a factor of 40%, as basalt fibers reduced the cost while maintaining acceptable mechanical properties. These results prove the potential of basalt-carbon hybrid for applications requiring high strength, impact resistance, and economic efficiency. Full article

The ballistic performance of fiber-reinforced polymer composites (FRPC) is influenced by the adhesive’s mechanical properties, such as stiffness, toughness, and energy dissipation. However, the specific contributions of these properties remain unclear. This study explores how varying the hard segment (HS) content in water-based polyurethane (WPU) impacts the thermal, mechanical, and ballistic performance of FRPCs. By increasing HS content, the storage modulus and tensile strength of WPU improved, while elongation at break decreased, transitioning the adhesive from soft and ductile to rigid and brittle. Quasi-static tests, ballistic experiments, and SEM analysis were conducted on UHMWPE fiber-reinforced WPU-HS% composites. Results reveal that adhesives with high hardness and modulus hinder fiber deformation, reducing energy dissipation and causing severe delamination, which diminishes ballistic performance. Conversely, soft and ductile adhesives allow deformation alongside fibers during bullet impact, suppress delamination, and absorb more kinetic energy while transferring load. Among the tested formulations, WPU with 45% HS content exhibited the best balance of mechanical properties, achieving the most significant improvement in ballistic performance by enhancing energy absorption and minimizing damage. This study establishes a clear relationship between WPU properties and composite protective behavior, providing insights for designing high-performance ballistic materials. Full article

Nacre has excellent balanced strength and toughness. In this paper, the mechanical performance of the typical “brick-and-mortar” structure, including the stress–strain and strain at the interface as well as the stress in the bricks, was calculated by a simplified analytical model of the nacre. This paper proposes a new method to control the crack deflection based on the toughening mechanism of the nacre. The crack extension of the “brick-and-mortar” structure was simulated using cohesive elements based on the traction–separation law with elastic and softening stiffness as variables, and it was found that both stiffness could effectively control the crack extension. The strength and toughness of the models with different stiffness combinations were calculated and plotted as a function of elastic stiffness and softening stiffness, showing that elastic stiffness significantly affects strength and softening stiffness is a determinant of toughness. Full article

This study investigates the properties of 3D-printed composite structures made from polylactic acid (PLA) and lightweight-polylactic acid (LW-PLA) filaments using dual-nozzle fused-deposition modeling (FDM) 3D printing. Composite structures were modeled by creating three types of cubes: (i) ST4—built with a total of four alternating layers of the two filaments in the z-axis, (ii) ST8—eight alternating layers of the two filaments, and (iii) CH4—a checkered pattern with four alternating divisions along the x, y, and z axes. Each composite structure was analyzed for printing time and weight, morphology, and compressive properties under varying nozzle temperatures and infill densities. Results indicated that higher nozzle temperatures (230 °C and 240 °C) activate foaming, particularly in ST4 and ST8 at 100% infill density. These structures were 103.5% larger on one side than the modeled dimensions and up to 9.25% lighter. The 100% infill density of ST4-Com-PLA/LW-PLA-240 improved toughness by 246.5% due to better pore compression. The ST4 and ST8 cubes exhibited decreased stiffness with increasing temperatures, while CH4 maintained consistent compressive properties across different conditions. This study confirmed that the characteristics of LW-PLA become more pronounced as the material is printed continuously, with ST4 showing the strongest effect, followed by ST8 and CH4. It highlights the importance of adjusting nozzle temperature and infill density to control foaming, density, and mechanical properties. Overall optimal conditions are 230 °C and 50% infill density, which provide a balance of strength and toughness for applications. Full article

Composite materials are used in many engineering applications and industrial fields due to their superior properties, such as high strength, lightweight, and stiffness. These outstanding properties have made these materials an alternative to metallic materials. The vital need for new lightweight and inexpensive materials with superior strength properties has led to research on “hybridisation”. Hybrid composites with more than one type of polymer in the same structure are needed to achieve a better balance of properties and to combine many desired properties in a single material. Many researchers have studied the hybrid effect and contributed to the understanding and modelling of the subject. Studies to explain the primary mechanism of the hybrid effect are limited and insufficient to explain the complex interaction. In this study, a three-dimensional printer using fused deposition modelling technique was used to produce hybrid materials, and the influence of printing parameters on the mechanical, absorptive, and morphological properties of poly (lactic acid) (PLA), Tough PLA, and PLA/Tough PLA hybrid materials were investigated. The hybrid material form exhibited superior properties when selecting specific production parameters from individual raw elements. It can be said that the mechanical properties of the PLA/Tough PLA hybrid material increased with the increase in production temperature. Full article

The widespread use of poly(lactic acid) (PLA) from packaging to engineering applications seems to follow the current global trend. The development of high-performance PLA-based blends has led to the commercial introduction of various PLA-based resins with excellent thermomechanical properties. The reason for this is the progress in the field of major PLA limitations such as low thermal resistance and poor impact strength. The main purpose of using biobased polymers in polymer blends is to increase the share of renewable raw materials in the final product rather than its possible biodegradation. However, in the case of engineering applications, the focus is on achieving the required properties rather than maximizing the percentage of biopolymer. The presented review article discusses the current strategies to optimize the balance of the key features such as stiffness, toughness, and heat resistance of PLA-based blends. Improving of these properties requires molecular structural changes, which together with morphology, crystallinity, and the influence of the processing conditions are the main subjects of this article. The latest research in this field clearly indicates the high potential of using PLA-based materials in highly demanding applications. In the case of impact strength modification, it is possible to obtain values close to 800 J/m, which is a value comparable to polycarbonate. Significant improvement can also be confirmed for thermal resistance results, where heat deflection temperatures for selected types of PLA blends can reach even 130 °C after modification. The modification strategies discussed in this article confirm that a properly conducted process of selecting the blend components and the conditions of the processing technique allows for revealing the potential of PLA as an engineering plastic. Full article

This study focuses on polyamide 6/organo-modified montmorillonite (PA6/OMMT) nanocomposites as potential liner materials, given the growing interest in enhancing the performance of type IV composite overwrapped hydrogen storage pressure vessels. The mechanical properties of PA6/OMMT composites with varying filler concentrations were investigated across a temperature range relevant to hydrogen storage conditions (−40 °C to +85 °C). Liner collapse, a critical issue caused by rapid gas discharge, was analyzed using an Ishikawa diagram to identify external and internal factors. Mechanical testing revealed that higher OMMT content generally increased stiffness, especially at elevated temperatures. The Young’s modulus and first yield strength exhibited non-linear temperature dependencies, with 1 wt. per cent OMMT content enhancing yield strength at all tested temperatures. Dynamic mechanical analysis (DMA) indicated that OMMT improves the storage modulus, suggesting effective filler dispersion, but it also reduces the toughness and heat resistance, as evidenced by lower glass transition temperatures. This study underscores the importance of optimizing OMMT content to balance mechanical performance and thermal stability for the practical application of PA6/OMMT nanocomposites in hydrogen storage pressure vessels. Full article

The utilization of polyamide 10,12 (PA10,12) composites in various industries has been limited constrained by their inherent low toughness, making it a challenge to achieve a balance between toughness and structural integrity through conventional elastomer addition strategies. Herein, we introduce a straightforward method for the concurrent toughening and reinforcement of PA10,12 composites. This is accomplished by blending polyolefin elastomer (POE) and 3-pentadecylphenol (PDP) with the PA10,12 matrix. The incorporation of 5 wt% PDP effectively blurred the PA10,12/POE interface due to PDP’s role as a compatibilizer. This phenomenon is attributed to the formation of intermolecular hydrogen bonds, as evidenced by Fourier Transform Infrared Spectroscopy (FTIR) analysis. Further investigation, using differential scanning calorimetry (DSC), elucidated the crystallization thermodynamics and kinetics of the resulting binary PA10,12/POE and ternary PA10,12/POE/PDP composites. Notably, the crystallization temperature (T_c) was observed to decrease from 163.1 °C in the binary composite to 161.5 °C upon the addition of PDP. Increasing the PDP content to 10% led to a further reduction in T_c to 159.5 °C due to PDP’s capacity to slow down crystallization. Consequently, the ternary composite of PA10,12/POE/PDP (92/3/5 wt%) demonstrated a synergistic improvement in mechanical properties, with an elongation at break of 579% and a notch impact strength of 61.54 kJ/m². This represents an approximately eightfold increase over the impact strength of unmodified PA10,12. Therefore, our work provides the potential of PDP as a compatibilizer to develop nylon composites with enhanced stiffness and toughness. Full article

Magnesium matrix composites are essential lightweight metal matrix composites, following aluminum matrix composites, with outstanding application prospects in automotive, aerospace lightweight and biomedical materials because of their high specific strength, low density and specific stiffness, good casting performance and rich resources. However, the inherent low plasticity and poor fatigue resistance of magnesium hamper its further application to a certain extent. Many researchers have tried many strengthening methods to improve the properties of magnesium alloys, while the relationship between wear resistance and plasticity still needs to be further improved. The nanoparticles added exhibit a good strengthening effect, especially the ceramic nanoparticles. Nanoparticle-reinforced magnesium matrix composites not only exhibit a high impact toughness, but also maintain the high strength and wear resistance of ceramic materials, effectively balancing the restriction between the strength and toughness. Therefore, this work aims to provide a review of the state of the art of research on the matrix, reinforcement, design, properties and potential applications of nano-reinforced phase-reinforced magnesium matrix composites (especially ceramic nanoparticle-reinforced ones). The conventional and potential matrices for the fabrication of magnesium matrix composites are introduced. The classification and influence of ceramic reinforcements are assessed, and the factors influencing interface bonding strength between reinforcements and matrix, regulation and design, performance and application are analyzed. Finally, the scope of future research in this field is discussed. Full article

To address the dilemma of the stiffness and toughness properties of high-density polyethylene (HDPE) composites, titanate coupling agent-treated CaCO₃ nanoparticles (nano-CaCO₃) and ethylene–octene copolymer (POE) were utilized to blend with HDPE to prepare ternary nanocomposites via a two-sequence-step process. Meanwhile, a one-step process was also studied as a control. The obtained ternary nanocomposites were characterized by scanning electron microscopy (SEM), Advanced Rheometrics Expansion System (ARES), Dynamic Mechanical Analysis (DMA), wide-angle X-ray diffraction analysis (WXRD), and mechanical test. The SEM results showed one or two CaCO₃ nanoparticles were well-encapsulated by POE and were uniformly dispersed into the HDPE matrix to form a core–shell structure of 100–200 nm in size by the two-step process, while CaCO₃ nanoparticles were aggregated in the HDPE matrix by the one-step method. The result of the XRD showed that the nano-CaCO₃ particle played a role in promoting crystallization in HDPE nanocomposites. Mechanical tests showed that the synergistic effect of both the POE elastomer and CaCO₃ nanoparticles should account for the balanced performance of the ternary composites. In comparison with neat HDPE, the notched impact toughness of the ternary nanocomposites of HDPE/POE/nano-CaCO₃ was significantly increased. In addition, the core–shell structure absorbed the fracture impact energy and prevent further propagation of micro-cracks, thus obtaining a higher notched Izod impact strength. Full article

Polymeric blends are employed in the production of filaments for additive manufacturing to balance mechanical and processability properties. The mechanical and thermal properties of polymeric filaments made of poly (lactic acid) (PLA), polyhydroxyalkanoates (PHA), and its blend (PLA–PHA) are investigated herein and correlated to their measured structural and physicochemical properties. PLA exhibits the highest stiffness and tensile strength, but lower toughness. The mechanical properties of the PLA–PHA blend were similar to those of PLA, but with a significantly higher toughness. Despite the lower mechanical properties of neat PHA, incorporating a small amount (12 wt.%) of PHA into PLA significantly enhances toughness (approximately 50%) compared to pure PLA. The synergistic effect is attributed to the spherulitic morphology of blended PHA in PLA, promoting interactions between the amorphous regions of both polymers. Thermal stability is notably improved in the PLA–PHA blend, as determined by thermogravimetric analysis. The blend also exhibits lower cold crystallization and glass transition temperatures as compared to PLA, which is beneficial for additive manufacturing. Following additive manufacturing, X-ray photoelectron spectroscopic showed that the three filaments present an increase in C–C and C=O bonds associated with the loss of C–O bonds. The thermal process induces a slight increase in crystallinity in PHA due to chain reorganization. The study provides insights into the thermal and structural changes occurring during the melting process of additive manufacturing. Full article

Fe-Cr-C-B wear-resistant steels are widely used as wear-resistant alloys in harsh environments. The M₃X (M = Fe, Cr; X = C, B) cementite-type material is a commonly used strengthening phase in these alloys. This study investigated the mechanical properties of cementite (Fe, Cr)₃(C, B) using the first-principle density functional theory. We constructed crystal structures of (Fe, Cr)₃(C, B) with different concentrations of Cr and B. The bulk modulus, shear modulus, Young’s modulus, Poisson’s ratio, and hardness of the material were calculated, and a comprehensive mechanical property database based on CALPHAD modeling of the full composition was established. The optimal concentrations of the (Fe, Cr)₃(C, B) phase were systematically evaluated across its entire composition range. The material exhibited the highest hardness, shear modulus, and Young’s modulus at Cr and B concentrations in the range of 70–95 at% and 40 at%, respectively, rendering it difficult to compress and relatively poor in machinability. When the B content exceeded 90 at%, and the Cr content was zero, the shear modulus and hardness were low, resulting in poor resistance to deformation, reduced stiffness, and ease of plastic processing. This study provides an effective alloying strategy for balancing the brittleness and toughness of (Fe, Cr)₃(C, B) phases. Full article