Search Results (68)

Optical coordinate measurement is a universal technique that aligns with the rapid development of industrial technologies and new materials. Nevertheless, can this technique be consistently effective when applied to the precise measurement of all types of materials? As shown in this article, an analysis of optical measurement systems reveals that some materials cause difficulties during the scanning process. This article details the matting process, resulting, as demonstrated, in lower measurement uncertainty values compared to the pre-matting state, and identifies materials for which applying a matting spray significantly improves the measurement quality. The authors propose a classification of materials into easy-to-scan and hard-to-scan groups, along with specific procedures to improve measurements, especially for the latter. Tests were conducted in an accredited Laboratory of Coordinate Metrology using an articulated arm with a laser probe. Measured objects included spheres made of ceramic, tungsten carbide (including a matte finish), aluminum oxide, titanium nitride-coated steel, and photopolymer resin, with reference diameters established by a high-precision Leitz PMM 12106 coordinate measuring machine. Diameters were determined from point clouds obtained via optical measurements using the best-fit method, both before and after matting. Color measurements using a spectrocolorimeter supplemented this study to assess the effect of matting on surface color. The results revealed correlations between the material type and measurement accuracy. Full article

Steel is an important product in many engineering sectors; however, steelmaking remains one of the largest ${\mathrm{CO}}_2$ emitters. Therefore, new governmental policies drive the steelmaking industry toward a cleaner and more sustainable operation such as the gas-based direct reduction–electric arc furnace process. To become carbon neutral, utilizing more scrap is one of the feasible solutions to achieve this goal. Addressing knowledge gaps regarding scrap heterogeneity (size, shape, and composition) is essential to evaluate the effects of increased scrap ratios in basic oxygen furnace (BOF) operations. This review systematically examines heat and mass transfer correlations relevant to scrap melting in BOF steelmaking, with a focus on low Prandtl number fluids (thick thermal boundary layer) and dense particulate systems. Notably, a majority of these correlations are designed for fluids with high Prandtl numbers. Even for the ones tailored for low Prandtl, they lack the introduction of the porosity effect which alters the melting behavior in such high temperature systems. The review is divided into two parts. First, it surveys heat transfer correlations for single elements (rods, spheres, and prisms) under natural and forced convection, emphasizing their role in predicting melting rates and estimating maximum shell size. Second, it introduces three numerical modeling approaches, highlighting that the computational fluid dynamics–discrete element method (CFD–DEM) offers flexibility in modeling diverse scrap geometries and contact interactions while being computationally less demanding than particle-resolved direct numerical simulation (PR-DNS). Nevertheless, the review identifies a critical gap: no current CFD–DEM framework simultaneously captures shell formation (particle growth) and non-isotropic scrap melting (particle shrinkage), underscoring the need for improved multiphase models to enhance BOF operation. Full article

In this article, we present an overview of our investigations on the formation and behavior of space charge structures in an argon discharge plasma on gridded and smooth spherical hollow electrodes with and without orifices. Four experiments are described, in which we have used the following: (1) one spherical gridded sphere with one orifice, (2) one hollow smooth stainless steel sphere with two opposing orifices, (3) two smooth polished stainless steel spherical electrodes without orifices, (4) two smooth polished stainless steel spherical electrodes with opposing orifices. The experiments were conducted at the University of Innsbruck in a stainless steel cylindrical chamber (the former Innsbruck DP machine—IDP), and at the Alexandru Ioan Cuza University of Iaşi (Romania) in a Pyrex Vacuum Chamber (PCH). As diagnostics, we have used mainly optical emission spectroscopy to determine electron temperature and density. Full article

The primary challenge associated with stainless steel in fuel cell operation is its susceptibility to corrosion, which leads to increased contact resistance and subsequent degradation of electrochemical performance. In general, the protective layers have been loaded onto the metal surface by widely used traditional techniques such as physical vapor deposition (PVD), or cathode arc ion plating. However, the above sputtering and evaporation ways require a high-vacuum condition, complicated experimental setups, higher costs, and an elevated temperature. Therefore, herein the achievement for uniform coatings over a large surface area has been realized by using a cost-effective strategy through a complete wet chemical process. The synergistic regulation of two conductive components and a plastic additive has been employed together with the entrapment of a surfactant to optimize the microstructure of the coating surface. The assembly of layered graphite and a polystyrene sphere could maintain both the high corrosion resistance feature and excellent electrical conductivity. In particular, the intrinsic vacant space in the above physical barriers has been filled with fine powders of indium tin oxide (ITO) due to its small size, and the interconnected conductive network with vertical/horizontal directions would be formed. All the key technical targets based on the U.S. Department of Energy (DOE) have been achieved under the simulated operating environments of a proton exchange membrane fuel cell. The corrosion current density has been measured as low as 0.52 μA/cm² (for the sample of graphite/mixed layer) over the applied potentials from −0.6 V to 1.2 V and its protective efficiency is evaluated to be 99.8%. The interfacial contact resistance between the sample and the carbon paper is much less than 10 mΩ·cm² (3.4 mΩ·cm²) under a contact pressure of 165 N/cm². The wettability has been investigated and its contact angle has been evolved from 48° (uncoated sample) to even 110°, providing superior hydrophobicity to prevent water penetration. Such an innovative approach opens up new possibilities for improving the durability and reducing the costs of carbon-based coatings. Full article

Bolted spherical joints (BSJs) are widely used in spatial grid structures owing to their clear force transmission paths and ease of on-site assembly. This study investigates the corrosion behavior and tensile performance of BSJs fabricated with #45 carbon steel joint spheres and 40Cr high-strength bolts (grade 10.9S) under chloride exposure under varying bolt screwing depths. Accelerated salt spray corrosion tests were conducted across different exposure cycles (20, 40, 60, and 80 cycles) and at screwing depths ranging from 0.8 d to 1.2 d, followed by uniaxial tensile testing. Results revealed that chloride-induced pitting corrosion was more pronounced on bolts than on joint spheres, with four distinct types of microscopic corrosion morphologies identified. Inadequate screwing depth (<1.0 d) led to pull-out failure, while greater depths (≥1.0 d) generally resulted in bolt fracture. Chloride exposure significantly reduced the ultimate tensile capacity of BSJs. For bolts with λ < 1.0, post-corrosion tensile strength dropped below the specification threshold, indicating a critical safety concern. Full article

In this work, the structure of silica thin films synthesized with three different SiO₂ precursors and obtained by the sol–gel method and dip coating technique was studied. Additionally, the influence of Ag addition on the obtained silica sols and then gel structure was investigated. Silica coatings show antireflective properties and high thermal resistance, as well as hydrophobic or hydrophilic properties. Three different silica precursors, TEOS (tetraethylorthosilicate), DDS (dimethyldietoxysilane) and Aerosil^TM, were selected for the synthesis. DDS added to silica sol act as a pore size modifier, while Ag atoms are known for their antibacterial activity. Coatings were deposited on two different substrates: steel and titanium, dried and annealed at 500 °C in air (steel substrate) and in argon (titanium substrate). For all synthesized films, IR (infrared) spectroscopic studies were performed together with GID and XRD (Grazing Incidence Diffraction, X-ray Diffraction) measurements. The topography and morphology of the surface were traced by SEM and AFM microscopic methods, providing information on the samples’ roughness, particle sizes and thickness of the particular layers. The wetting angle values were also measured. GID and XRD measurements pointed to the distinct contribution of an amorphous phase in the samples, allowing us to recognize the crystalline phases and calculate the silver crystallite sizes. The FTIR spectra gave information on the first coordination sphere of the studied samples. Full article

The aim of this study is to investigate the antibacterial capabilities of different coating durations of three nanoparticle (NP) coatings: molybdenum (Mo), tantalum (Ta), and zinc oxide (ZnO), and their effects on the surface characteristics of 316L stainless steel (SS). The coated substrates underwent characterization utilizing field emission scanning electron microscopy (FE-SEM), energy dispersive X-ray spectrometry (EDX), and X-ray diffractometer (XRD) techniques. The antibacterial efficacy of NPs was evaluated using the agar diffusion method. The FE-SEM and EDX images confirmed the presence of nano-sized particles of Mo, Ta, and ZnO on the surface of the substrates with perfectly symmetrical spheres and a uniform distribution of the NPs. All groups demonstrated antibacterial activity, and the ability to inhibit the growth of Streptococcus mutans and Lactobacillus acidophilus bacteria. The ZnO group had the most potent antibacterial effect, followed by the Mo group, while the Ta group had the least effect. A direct-current (DC) plasma sputtering system was used to produce nano-coatings of high purity that were homogeneous, crack-free and showed no sign of delamination. Bacterial strains exposed to Mo, Ta, and ZnO coated surfaces exhibited a significant loss of viability in a time-dependent manner. The optimum sputtering time to ensure the best antibacterial properties and preserve the resources was 1 hour (h) for Mo, 3 h for Ta and 6 h for ZnO. Full article

The fretting wear behaviors of silicone rubber under dry friction and different lubrication conditions are studied experimentally. Water, engine oil, dimethyl silicone oil (DSO), and dimethyl silicone oil doped with graphene oxide (DSO/GO) are selected as lubricants. Under the liquid lubrication conditions, the silicone rubber samples are always immersed in the same volume of lubricant. The contact model of a 440C steel ball and silicone rubber sample is the sphere-on-flat contact. The reciprocating fretting wear experiments are carried out using the reciprocating friction wear tester. A scanning electron microscope and three-dimensional white-light interference profilometer are used to detect the surface wear morphology and obtain the wear volume, respectively. The influences of normal force, lubrication condition, and displacement amplitude on fretting wear behavior are discussed. The fretting wear performances of silicone rubber under different fretting states and lubrication conditions are compared. The results show that for a small normal force, silicone rubber has the best wear resistance under DSO/GO lubrication. While for a large normal force, silicone rubber has the best wear resistance under engine oil lubrication. Full article

Composite metal foam (CMF) is a new class of material based on a mixture of metal matrix composites and metal foams. While the mechanical properties of CMF are well studied, its thermal properties, particularly at extreme temperatures, are yet to be evaluated and established. This study investigates the specific heat capacity of stainless-steel composite metal foam at temperatures up to 1200 °C while comparing data obtained using the laser flash method and a differential scanning calorimetry method (DSC). Moreover, it outlines a detailed procedure for investigating the surface emissivity of composite metal foam (CMF) as a function of the emissivity of separate components (spheres and matrix). It uses experimental and analytical procedures to show how emissivity is directly affected by surface roughness, temperature, sphere curvature and viewing angles. The CMF used in this study consists of 316L stainless steel matrix and stainless-steel hollow spheres with varying sphere sizes. Full article

Functional cyclophosphazenes have proven to be effective modifiers of polymer materials, significantly improving their performance properties, such as adhesive characteristics, mechanical strength, thermal stability, fire resistance, etc. In this study, 4-(β-carboxyethenyl)phenoxy-phenoxycyclotriphosphazenes (CPPP) were obtained by the condensation of 4-formylphenoxy-phenoxycyclotriphosphazene with malonic acid. Its structure was studied using ³¹P, ¹H, and ¹³C NMR spectroscopy and MALDI-TOF mass spectrometry, and the thermal properties were determined by DSC and TGA methods. Molecular modeling using the MM2 method showed that CPPPs are nanosized with diameters of spheres described around the molecules in the range of 1.34–1.93 nm, which allows them to be classified as nanosized structures. The epoxy resin DER-331 was cured with CPPP, and the conversion of epoxy groups was assessed using IR spectroscopy. Using optical interferometry, it was shown that CPPPs are well compatible with epoxy resin in the temperature range from 80 to 130 °C. It was established that the cured epoxy composition was fire resistant, as it successfully passed the UL-94 vertical combustion test due to the formation of porous coke during the combustion process and also had high heat resistance and thermal stability (decomposition onset temperature about 300 °C, glass transition temperature 230 °C). The composition has low water absorption, high resistance to fresh and salt water, fire resistance, and adhesive strength to steel and aluminum (11 ± 0.2 MPa), which makes it promising for use as an adhesive composition for gluing parts in the shipbuilding and automotive industries, the aviation industry, and radio electronics. Full article

In this study, novel surface engineering strategies to improve the wear performance of AISI 4340 were investigated. The strategies were as follows: (i) NiP deposition on a previously nitrided steel substrate, followed by NiP interdiffusion heat treatment at either 400 °C or 610 °C (referred to as duplex treatment); (ii) the deposition of AlCrN PVD coating on NiP layers on a previously nitrided steel substrate (referred to as triplex treatment). Prior to the deposition of AlCrN, the NiP was subjected to the interdiffusion heat treatment at either 400 °C or 610 °C. These strategies were compared with the performance of the AlCrN coating directly applied on nitrided steel. To characterize the microstructural features of each layer, X-ray diffraction (XRD) and scanning electron microscopy (SEM) coupled with energy-dispersive X-ray spectroscopy (EDS) analysis were conducted. We also carried out mechanical and tribological behavior assessments. The tribological tests were carried out using a ball-on-disc tribometer under a constant load of 20 N and a tangential speed of 25 cm/s; cemented carbide spheres with a diameter of 6 mm were the counterpart body. The friction coefficient was continuously monitored throughout the tests. The results reveal that the wear mechanism for the AlCrN coating is predominantly oxidative. The most wear-resistant surface architecture was the one comprising AlCrN over the NiP layer subjected to interdiffusion heat treatment at either 400 °C or 610 °C. Full article

In this study, crumpled graphene oxide balls (CGBs) were prepared via capillary compression using a rapidly evaporating aerosol droplet method. The CGBs were observed using scanning electron microscopy (SEM), high-resolution transmission electron microscopy (HRTEM), and Raman spectroscopy. The size distributions of crumpled particles were obtained using a laser nanometer particle size analyzer (DLS). The dispersibility of the water and the ionic liquid (IL) was tested by ultrasonic dispersion. The tribological properties of water or ionic liquids containing crumpled graphene oxide ball additives (W/IL-CGB) were tested by a reciprocating friction tester and compared with water/ionic liquids with graphene oxide. The morphology of the wear scar was observed by a three-dimensional optical microscope and its lubrication mechanism was analyzed. The results show that the CGBs were successfully prepared by rapid evaporation of aerosol droplets, and the obtained CGBs were crumpled paper spheres. The CGBs had good water dispersion and ionic liquid dispersion, and IL-CGB has excellent anti-friction and anti-wear effects on steel–steel friction pairs. During the friction process, the CGB was adsorbed at the interface of the steel–steel friction pair to form a protective layer, which avoids the direct contact of the friction pair, thereby reducing friction and wear. Full article

The aim of this paper was to evaluate the fracture resistance of 3D-printed zirconia occlusal veneers (OVs) of different thicknesses and supported by different abutment materials. Materials and Methods: The standard OV of a natural molar was prepared and digitized using a laboratory 3D scanner. The resulting digital tooth abutment was milled either using cobalt–chromium (CoCr) or a fiber-reinforced composite (FRC). All the abutments were digitized and standardized OVs (30° tilt of all the cusps) designed with 0.4 mm, 0.6 mm, or 0.8 mm wall thicknesses. The OVs were fabricated using either the Programill PM7 milling device (Ivoclar Vivadent, PM) or one of two 3D zirconia printers, Cerafab 7500 (Lithoz, LC) or Zipro-D (AON, ZD). The ZD samples were only tested on CoCr abutments. The completed OVs were luted to their abutments and subjected to artificial aging, consisting of thermocycling and chewing simulation before fracture testing with a steel sphere (d = 8 mm) as an antagonist with three contact points on the occlusal OV surface. Besides the total fracture resistance F_u,tot, the lowest contact force F_u,cont leading to the local fracture of a cusp was of interest. The possible effects of the factors fabrication approach, wall thickness, and abutment material were evaluated using ANOVA (α = 0.05; SPSS Ver.28). Results: The total fracture resistance/contact forces leading to failure ranged from F_u,tot = 416 ± 83 N/F_u,cont = 140 ± 22 N for the 0.4 mm OVs fabricated using LC placed on the FRC abutments to F_u,tot = 3309 ± 394 N (ZD)/F_u,cont = 1206 ± 184 N (PM) for the 0.8 mm thick OVs on the CoCr abutments. All the factors (the fabrication approach, abutment material, and OV wall thickness) had an independent effect on F_u,tot as well as F_u,cont (p < 0.032). In pairwise comparisons for F_u,tot of the OVs luted to the CoCr abutments, the ZD samples statistically outperformed the LC- and PM-fabricated teeth irrespective of the thickness (p < 0.001). Conclusions: Within the limitations of this study, the printed occlusal veneers exhibited comparable fracture resistances to those of the milled variants. However, more resilient abutments (FRC as a simulation of dentine) as well as a thinner wall thickness led to reduced OV fracture resistance, suggesting that 0.4 mm thick zirconia OVs should not be unreservedly used in every clinical situation. Full article

This study presents an innovative methodology to augment the accuracy of gravitational acceleration (g) measurements in free fall experiments. Employing smartphones and integrating mechanical switches, our approach utilizes a built-in microphone for precise time measurements during the initiation of free fall. A meticulously designed mechanical switch controls the release of a steel sphere, triggering the timer upon the initiation of descent. Our experimental outcomes showcase a commendable congruence between the calculated g value and the locally accepted reference value, pinpointing g at 9.8274 ± 0.01 m/s². A salient feature of our method is the utilization of the smartphone’s onboard microphone sensor, offering superior convenience to conventional sensor-based methodologies that require additional equipment. Additionally, our study introduces the seamless integration of open-source software on smartphones, facilitating the direct display and analysis of sound parameters. This integration streamlines the experimental process, contributing to the ongoing endeavors aimed at enhancing accuracy in free fall experiments. Our findings underscore the potential of smartphones and mechanical switches as accessible and effective tools in advancing physics education and scientific investigations. Full article

In the present work, the powder metallurgy (PM) technique was used to synthesize biocompatible alloys Mg95–Zn5, Mg90–Zn10, and Mg85–Zn15 (wt %) under an argon atmosphere that employed stainless-steel vessels and spheres with a milling treatment of 360 rpm during 15 h. The obtained powder was consolidated through a sintering process for subsequent ion nitriding treatment to increase its corrosion resistance and hardness. The synthesized alloys analyzed by Scanning electron microscopy (SEM) images showed a reduction in particle size with increasing grinding time. The X-ray diffraction (XRD) results showed the formation of a MgZn intermetallic phase and, furthermore, that no impurities were found during the grinding process. The surface-modified Mg–Zn alloys showed some improvement in terms of corrosion (Ecorr 26% and Icorr 13%) and microhardness (HV 40%) compared to Mg. Cytotoxicity evaluation was conducted via an MTT ((3-(4,5-DIMETHYLTHIAZOL-2-YL)-2,5-DIPHENYLTETRAZOLIUM BROMIDE)) assay, which revealed that the Mg–Zn alloys and nitrided samples did not exhibit cytotoxicity towards fibroblast cells after 96 h. Full article