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Search Results (529)

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Keywords = state of charge (SOC) management

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19 pages, 6784 KiB  
Article
Surface Temperature Assisted State of Charge Estimation for Retired Power Batteries
by Liangyu Xu, Wenxuan Han, Jiawei Dong, Ke Chen, Yuchen Li and Guangchao Geng
Sensors 2025, 25(15), 4863; https://doi.org/10.3390/s25154863 - 7 Aug 2025
Abstract
Accurate State of Charge (SOC) estimation for retired power batteries remains a critical challenge due to their degraded electrochemical properties and heterogeneous aging mechanisms. Traditional methods relying solely on electrical parameters (e.g., voltage and current) exhibit significant errors, as aged batteries experience altered [...] Read more.
Accurate State of Charge (SOC) estimation for retired power batteries remains a critical challenge due to their degraded electrochemical properties and heterogeneous aging mechanisms. Traditional methods relying solely on electrical parameters (e.g., voltage and current) exhibit significant errors, as aged batteries experience altered internal resistance, capacity fade, and uneven heat generation, which distort the relationship between electrical signals and actual SOC. To address these limitations, this study proposes a surface temperature-assisted SOC estimation method, leveraging the distinct thermal characteristics of retired batteries. By employing infrared thermal imaging, key temperature feature regions—the positive/negative tabs and central area—are identified, which exhibit strong correlations with SOC dynamics under varying operational conditions. A Gated Recurrent Unit (GRU) neural network is developed to integrate multi-region temperature data with electrical parameters, capturing spatial–temporal thermal–electrical interactions unique to retired batteries. The model is trained and validated using experimental data collected under constant current discharge conditions, demonstrating superior accuracy compared to conventional methods. Specifically, our method achieves 64.3–68.1% lower RMSE than traditional electrical-parameter-only approaches (V-I inputs) across 0.5 C–2 C discharge rates. Results show that the proposed method reduces SOC estimation errors compared to traditional voltage-based models, achieving RMSE values below 1.04 across all tested rates. This improvement stems from the model’s ability to decode localized heating patterns and their hysteresis effects, which are particularly pronounced in aged batteries. The method’s robustness under high-rate operations highlights its potential for enhancing the reliability of retired battery management systems in secondary applications such as energy storage. Full article
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51 pages, 4099 KiB  
Review
Artificial Intelligence and Digital Twin Technologies for Intelligent Lithium-Ion Battery Management Systems: A Comprehensive Review of State Estimation, Lifecycle Optimization, and Cloud-Edge Integration
by Seyed Saeed Madani, Yasmin Shabeer, Michael Fowler, Satyam Panchal, Hicham Chaoui, Saad Mekhilef, Shi Xue Dou and Khay See
Batteries 2025, 11(8), 298; https://doi.org/10.3390/batteries11080298 - 5 Aug 2025
Abstract
The rapid growth of electric vehicles (EVs) and new energy systems has put lithium-ion batteries at the center of the clean energy change. Nevertheless, to achieve the best battery performance, safety, and sustainability in many changing circumstances, major innovations are needed in Battery [...] Read more.
The rapid growth of electric vehicles (EVs) and new energy systems has put lithium-ion batteries at the center of the clean energy change. Nevertheless, to achieve the best battery performance, safety, and sustainability in many changing circumstances, major innovations are needed in Battery Management Systems (BMS). This review paper explores how artificial intelligence (AI) and digital twin (DT) technologies can be integrated to enable the intelligent BMS of the future. It investigates how powerful data approaches such as deep learning, ensembles, and models that rely on physics improve the accuracy of predicting state of charge (SOC), state of health (SOH), and remaining useful life (RUL). Additionally, the paper reviews progress in AI features for cooling, fast charging, fault detection, and intelligible AI models. Working together, cloud and edge computing technology with DTs means better diagnostics, predictive support, and improved management for any use of EVs, stored energy, and recycling. The review underlines recent successes in AI-driven material research, renewable battery production, and plans for used systems, along with new problems in cybersecurity, combining data and mass rollout. We spotlight important research themes, existing problems, and future drawbacks following careful analysis of different up-to-date approaches and systems. Uniting physical modeling with AI-based analytics on cloud-edge-DT platforms supports the development of tough, intelligent, and ecologically responsible batteries that line up with future mobility and wider use of renewable energy. Full article
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16 pages, 5548 KiB  
Article
A State-of-Charge-Frequency Control Strategy for Grid-Forming Battery Energy Storage Systems in Black Start
by Yunuo Yuan and Yongheng Yang
Batteries 2025, 11(8), 296; https://doi.org/10.3390/batteries11080296 - 4 Aug 2025
Viewed by 166
Abstract
As the penetration of intermittent renewable energy sources continues to increase, ensuring reliable power system and frequency stability is of importance. Battery energy storage systems (BESSs) have emerged as an important solution to mitigate these challenges by providing essential grid support services. In [...] Read more.
As the penetration of intermittent renewable energy sources continues to increase, ensuring reliable power system and frequency stability is of importance. Battery energy storage systems (BESSs) have emerged as an important solution to mitigate these challenges by providing essential grid support services. In this context, a state-of-charge (SOC)-frequency control strategy for grid-forming BESSs is proposed to enhance their role in stabilizing grid frequency and improving overall system performance. In the system, the DC-link capacitor is regulated to maintain the angular frequency through a matching control scheme, emulating the characteristics of the rotor dynamics of a synchronous generator (SG). Thereby, the active power control is implemented in the control of the DC/DC converter to further regulate the grid frequency. More specifically, the relationship between the active power and the frequency is established through the SOC of the battery. In addition, owing to the inevitable presence of differential operators in the control loop, a high-gain observer (HGO) is employed, and the corresponding parameter design of the proposed method is elaborated. The proposed strategy simultaneously achieves frequency regulation and implicit energy management by autonomously balancing power output with available battery capacity, demonstrating a novel dual benefit for sustainable grid operation. To verify the effectiveness of the proposed control strategy, a 0.5-Hz frequency change and a 10% power change are carried out through simulations and also on a hardware-in-the-loop (HIL) platform. Full article
(This article belongs to the Section Battery Modelling, Simulation, Management and Application)
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21 pages, 1573 KiB  
Review
A Novel Real-Time Battery State Estimation Using Data-Driven Prognostics and Health Management
by Juliano Pimentel, Alistair A. McEwan and Hong Qing Yu
Appl. Sci. 2025, 15(15), 8538; https://doi.org/10.3390/app15158538 - 31 Jul 2025
Viewed by 141
Abstract
This paper presents a novel data-driven framework for real-time State of Charge (SOC) estimation in lithium-ion battery systems using a data-driven Prognostics and Health Management (PHM) approach. The method leverages an optimized bidirectional Long Short-Term Memory (Bi-LSTM) network, trained with enhanced datasets filtered [...] Read more.
This paper presents a novel data-driven framework for real-time State of Charge (SOC) estimation in lithium-ion battery systems using a data-driven Prognostics and Health Management (PHM) approach. The method leverages an optimized bidirectional Long Short-Term Memory (Bi-LSTM) network, trained with enhanced datasets filtered via exponentially weighted moving averages (EWMAs) and refined through SHAP-based feature attribution. Compared against a Extended Kalman Filter (EKF) and Unscented Kalman Filter (UKF) across ten diverse drive cycles, the proposed model consistently achieved superior performance, with mean absolute errors (MAEs) as low as 0.40%, outperforming EKF (0.66%) and UKF (1.36%). The Bi-LSTM model also demonstrated higher R2 values (up to 0.9999) and narrower 95% confidence intervals, confirming its precision and robustness. Real-time implementation on embedded platforms yielded inference times of 1.3–2.2 s, validating its deployability for edge applications. The framework’s model-free nature makes it adaptable to other nonlinear, time-dependent systems beyond battery SOC estimation. Full article
(This article belongs to the Special Issue Design and Applications of Real-Time Embedded Systems)
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42 pages, 10454 KiB  
Article
State-of-Charge Estimation of Medium- and High-Voltage Batteries Using LSTM Neural Networks Optimized with Genetic Algorithms
by Romel Carrera, Leonidas Quiroz, Cesar Guevara and Patricia Acosta-Vargas
Sensors 2025, 25(15), 4632; https://doi.org/10.3390/s25154632 - 26 Jul 2025
Viewed by 484
Abstract
This study presents a hybrid method for state-of-charge (SOC) estimation of lithium-ion batteries using LSTM neural networks optimized with genetic algorithms (GA), combined with Coulomb Counting (CC) as an initial estimator. Experimental tests were conducted using medium-voltage (48–72 V) lithium-ion battery packs under [...] Read more.
This study presents a hybrid method for state-of-charge (SOC) estimation of lithium-ion batteries using LSTM neural networks optimized with genetic algorithms (GA), combined with Coulomb Counting (CC) as an initial estimator. Experimental tests were conducted using medium-voltage (48–72 V) lithium-ion battery packs under standardized driving cycles (NEDC and WLTP). The proposed method enhances prediction accuracy under dynamic conditions by recalibrating the LSTM output with CC estimates through a dynamic fusion parameter α. The novelty of this approach lies in the integration of machine learning and physical modeling, optimized via evolutionary algorithms, to address limitations of standalone methods in real-time applications. The hybrid model achieved a mean absolute error (MAE) of 0.181%, outperforming conventional estimation strategies. These findings contribute to more reliable battery management systems (BMS) for electric vehicles and second-life applications. Full article
(This article belongs to the Section Electronic Sensors)
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20 pages, 2207 KiB  
Review
A Critical Review of the State Estimation Methods of Power Batteries for Electric Vehicles
by Qi Zhang, Hailin Rong, Daduan Zhao, Menglu Pei and Xing Dong
Energies 2025, 18(14), 3834; https://doi.org/10.3390/en18143834 - 18 Jul 2025
Viewed by 337
Abstract
Power batteries and their management technology are crucial for the safe and efficient operation of electric vehicles (EVs). The life and safety issues of power batteries have always plagued the EV industry. To achieve an intelligent battery management system (BMS), it is crucial [...] Read more.
Power batteries and their management technology are crucial for the safe and efficient operation of electric vehicles (EVs). The life and safety issues of power batteries have always plagued the EV industry. To achieve an intelligent battery management system (BMS), it is crucial to accurately estimate the internal state of the power battery. The purpose of this review is to analyze the current status of research on multi-state estimation of power batteries, which mainly focuses on the estimation of state of charge (SOC), state of energy (SOE), state of health (SOH), state of power (SOP), state of temperature (SOT), and state of safety (SOS). Moreover, it also analyzes and prospects the research hotspots, development trends, and future challenges of battery state estimation. It is a significant guide for designing BMSs for EVs, as well as for achieving intelligent safety management and efficient power battery use. Full article
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17 pages, 979 KiB  
Article
Pressure-Aware Mamba for High-Accuracy State of Charge Estimation in Lithium-Ion Batteries
by Qiwen Wang, Cuiqin Wei and Yucai He
Processes 2025, 13(7), 2293; https://doi.org/10.3390/pr13072293 - 18 Jul 2025
Viewed by 285
Abstract
Accurate State of Charge (SOC) estimation is challenged by battery aging and complex internal dynamics. This work introduces a novel framework, Mamba-PG, that leverages the Mamba architecture to integrate internal gas pressure—a direct indicator of electrochemical state—for high-accuracy SOC estimation. The core innovation [...] Read more.
Accurate State of Charge (SOC) estimation is challenged by battery aging and complex internal dynamics. This work introduces a novel framework, Mamba-PG, that leverages the Mamba architecture to integrate internal gas pressure—a direct indicator of electrochemical state—for high-accuracy SOC estimation. The core innovation is a specialized pressure-aware gating mechanism designed to adaptively fuse the pressure signal with conventional electrical data. On a public dataset, our model achieved a state-of-the-art Mean Absolute Error (MAE) of 0.386%. Furthermore, we demonstrate that the gating mechanism learns a physically-plausible and interpretable strategy, dynamically adjusting the pressure signal’s influence based on its magnitude and the battery’s aging state. This study validates that the synergy of novel physical signals with efficient, interpretable architectures like Mamba presents a robust path toward next-generation Battery Management Systems. Full article
(This article belongs to the Section Chemical Processes and Systems)
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23 pages, 2707 KiB  
Article
Performance Analysis of Battery State Prediction Based on Improved Transformer and Time Delay Second Estimation Algorithm
by Bo Gao, Xiangjun Li, Fang Guo and Xiping Wang
Batteries 2025, 11(7), 262; https://doi.org/10.3390/batteries11070262 - 13 Jul 2025
Viewed by 439
Abstract
As energy storage technology advances rapidly, the power industry demands accurate state estimation of lithium batteries in energy storage power stations. This study aimed to improve such estimations. An improved Transformer structure was employed to estimate the battery’s state of charge (SOC). The [...] Read more.
As energy storage technology advances rapidly, the power industry demands accurate state estimation of lithium batteries in energy storage power stations. This study aimed to improve such estimations. An improved Transformer structure was employed to estimate the battery’s state of charge (SOC). The Time Delay Second Estimation (TDSE) algorithm optimized the improved Transformer model to overcome traditional models’ limitations in extracting long-term dependency. Innovative particle filter algorithms were proposed to handle the nonlinearity, uncertainty, and dynamic changes in predicting remaining battery life. Results showed that for LiNiMnCoO2 positive electrode datasets, the model’s max SOC estimation error was 2.68% at 10 °C and 2.15% at 30 °C. For LiFePO4 positive electrode datasets, the max error was 2.79% at 10 °C (average 1.25%) and 2.35% at 30 °C (average 0.94%). In full lifecycle calculations, the particle filter algorithm predicted battery capacity with 98.34% accuracy and an RMSE of 0.82%. In conclusion, the improved Transformer and TDSE algorithm enable advanced battery state prediction, and the particle filter algorithm effectively predicts remaining battery life, enhancing the adaptability and robustness of lithium battery state analysis and offering technical support for energy storage station management. Full article
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22 pages, 2892 KiB  
Article
Optimization of Photovoltaic and Battery Storage Sizing in a DC Microgrid Using LSTM Networks Based on Load Forecasting
by Süleyman Emre Eyimaya, Necmi Altin and Adel Nasiri
Energies 2025, 18(14), 3676; https://doi.org/10.3390/en18143676 - 11 Jul 2025
Cited by 1 | Viewed by 377
Abstract
This study presents an optimization approach for sizing photovoltaic (PV) and battery energy storage systems (BESSs) within a DC microgrid, aiming to enhance cost-effectiveness, energy reliability, and environmental sustainability. PV generation is modeled based on environmental parameters such as solar irradiance and ambient [...] Read more.
This study presents an optimization approach for sizing photovoltaic (PV) and battery energy storage systems (BESSs) within a DC microgrid, aiming to enhance cost-effectiveness, energy reliability, and environmental sustainability. PV generation is modeled based on environmental parameters such as solar irradiance and ambient temperature, while battery charging and discharging operations are managed according to real-time demand. A simulation framework is developed in MATLAB 2021b to analyze PV output, battery state of charge (SOC), and grid energy exchange. For demand-side management, the Long Short-Term Memory (LSTM) deep learning model is employed to forecast future load profiles using historical consumption data. Moreover, a Multi-Layer Perceptron (MLP) neural network is designed for comparison purposes. The dynamic load prediction, provided by LSTM in particular, improves system responsiveness and efficiency compared to MLP. Simulation results indicate that optimal sizing of PV and storage units significantly reduces energy costs and dependency on the main grid for both forecasting methods; however, the LSTM-based approach consistently achieves higher annual savings, self-sufficiency, and Net Present Value (NPV) than the MLP-based approach. The proposed method supports the design of more resilient and sustainable DC microgrids through data-driven forecasting and system-level optimization, with LSTM-based forecasting offering the greatest benefits. Full article
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12 pages, 2263 KiB  
Article
Fast-Charging Model of Lithium Polymer Cells
by Joris Jaguemont and Fanny Bardé
World Electr. Veh. J. 2025, 16(7), 376; https://doi.org/10.3390/wevj16070376 - 4 Jul 2025
Viewed by 207
Abstract
Lithium-polymer (LiPo) batteries are valued for their high energy density, stable voltage output, low self-discharge, and strong reliability, making them a popular choice for high-performance and portable applications. Despite these advantages, the charging behavior of LiPo batteries—especially during rapid charging—remains an area with [...] Read more.
Lithium-polymer (LiPo) batteries are valued for their high energy density, stable voltage output, low self-discharge, and strong reliability, making them a popular choice for high-performance and portable applications. Despite these advantages, the charging behavior of LiPo batteries—especially during rapid charging—remains an area with limited understanding. This research examines the electro-thermal characteristics of VARTA LiPo batteries when subjected to high charging currents (2C, 3C, and 4C rates). A temperature-sensitive charging model is developed to address safety and efficiency concerns during fast charging. Experimental data indicate that charging at 45 °C yields the best performance, achieving 80% state of charge (SoC) within 25 min. However, charging at temperatures above or below this level (such as 25 °C) reduces efficiency due to increased internal resistance and accelerated battery aging. The model, validated across a range of temperatures (25 °C, 35 °C, 45 °C, and 60 °C), shows that longer constant-current (CC) charging phases at higher temperatures are associated with lower internal resistance. These results highlight the importance of effective thermal management for optimizing both safety and performance in LiPo battery applications. Full article
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19 pages, 5815 KiB  
Article
Development of an EV Battery Management Display with CANopen Communication
by Chanon Yanpreechaset, Natthapon Donjaroennon, Suphatchakan Nuchkum and Uthen Leeton
World Electr. Veh. J. 2025, 16(7), 375; https://doi.org/10.3390/wevj16070375 - 4 Jul 2025
Viewed by 336
Abstract
The increasing adoption of electric vehicles (EVs) presents a growing demand for efficient, real-time battery monitoring systems. Many existing Battery Management Systems (BMS) with built-in Controller Area Network (CAN) communication are often expensive or lack user-friendly interfaces for displaying data. Moreover, integrating such [...] Read more.
The increasing adoption of electric vehicles (EVs) presents a growing demand for efficient, real-time battery monitoring systems. Many existing Battery Management Systems (BMS) with built-in Controller Area Network (CAN) communication are often expensive or lack user-friendly interfaces for displaying data. Moreover, integrating such BMS units with standard Human–Machine Interface (HMI) displays remains a challenge in cost-sensitive applications. This article presents the design and development of an interface for integrating the BMS of electric vehicles with the ATD3.5-S3 display using the CANopen protocol. The system enables the real-time visualization of essential battery parameters, including voltage, current, temperature, and state of charge (SOC) percentage. The proposed system utilizes a JK BMS, an ESP32 microcontroller, and a TJA1051 CAN transceiver to convert UART data into CAN Open messages. The design emphasizes affordability, modular communication, and usability in EV applications. Testing under various load conditions confirms the system’s stability, reliability, and suitability for practical use in electric vehicles. Full article
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37 pages, 1029 KiB  
Article
Autonomous Reinforcement Learning for Intelligent and Sustainable Autonomous Microgrid Energy Management
by Iacovos Ioannou, Saher Javaid, Yasuo Tan and Vasos Vassiliou
Electronics 2025, 14(13), 2691; https://doi.org/10.3390/electronics14132691 - 3 Jul 2025
Viewed by 425
Abstract
Effective energy management in microgrids is essential for integrating renewable energy sources and maintaining operational stability. Machine learning (ML) techniques offer significant potential for optimizing microgrid performance. This study provides a comprehensive comparative performance evaluation of four ML-based control strategies: deep Q-networks (DQNs), [...] Read more.
Effective energy management in microgrids is essential for integrating renewable energy sources and maintaining operational stability. Machine learning (ML) techniques offer significant potential for optimizing microgrid performance. This study provides a comprehensive comparative performance evaluation of four ML-based control strategies: deep Q-networks (DQNs), proximal policy optimization (PPO), Q-learning, and advantage actor–critic (A2C). These strategies were rigorously tested using simulation data from a representative islanded microgrid model, with metrics evaluated across diverse seasonal conditions (autumn, spring, summer, winter). Key performance indicators included overall episodic reward, unmet load, excess generation, energy storage system (ESS) state-of-charge (SoC) imbalance, ESS utilization, and computational runtime. Results from the simulation indicate that the DQN-based agent consistently achieved superior performance across all evaluated seasons, effectively balancing economic rewards, reliability, and battery health while maintaining competitive computational runtimes. Specifically, DQN delivered near-optimal rewards by significantly reducing unmet load, minimizing excess renewable energy curtailment, and virtually eliminating ESS SoC imbalance, thereby prolonging battery life. Although the tabular Q-learning method showed the lowest computational latency, it was constrained by limited adaptability in more complex scenarios. PPO and A2C, while offering robust performance, incurred higher computational costs without additional performance advantages over DQN. This evaluation clearly demonstrates the capability and adaptability of the DQN approach for intelligent and autonomous microgrid management, providing valuable insights into the relative advantages and limitations of various ML strategies in complex energy management scenarios. Full article
(This article belongs to the Special Issue Artificial Intelligence-Driven Emerging Applications)
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39 pages, 2307 KiB  
Article
Modeling of Energy Management System for Fully Autonomous Vessels with Hybrid Renewable Energy Systems Using Nonlinear Model Predictive Control via Grey Wolf Optimization Algorithm
by Harriet Laryea and Andrea Schiffauerova
J. Mar. Sci. Eng. 2025, 13(7), 1293; https://doi.org/10.3390/jmse13071293 - 30 Jun 2025
Viewed by 320
Abstract
This study presents a multi-objective predictive energy management system (EMS) for optimizing hybrid renewable energy systems (HRES) in autonomous marine vessels. The objective is to minimize fuel consumption and emissions while maximizing renewable energy usage and pure-electric sailing durations. The EMS combines nonlinear [...] Read more.
This study presents a multi-objective predictive energy management system (EMS) for optimizing hybrid renewable energy systems (HRES) in autonomous marine vessels. The objective is to minimize fuel consumption and emissions while maximizing renewable energy usage and pure-electric sailing durations. The EMS combines nonlinear model predictive control (NMPC) with metaheuristic optimizers—Grey Wolf Optimization (GWO) and Genetic Algorithm (GA)—and is benchmarked against a conventional rule-based (RB) method. The HRES architecture comprises photovoltaic arrays, vertical-axis wind turbines (VAWTs), diesel engines, generators, and a battery storage system. A ship dynamics model was used to represent propulsion power under realistic sea conditions. Simulations were conducted using real-world operational and environmental datasets, with state prediction enhanced by an Extended Kalman Filter (EKF). Performance is evaluated using marine-relevant indicators—fuel consumption; emissions; battery state of charge (SOC); and emission cost—and validated using standard regression metrics. The NMPC-GWO algorithm consistently outperformed both NMPC-GA and RB approaches, achieving high prediction accuracy and greater energy efficiency. These results confirm the reliability and optimization capability of predictive EMS frameworks in reducing emissions and operational costs in autonomous maritime operations. Full article
(This article belongs to the Special Issue Advancements in Hybrid Power Systems for Marine Applications)
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25 pages, 9194 KiB  
Article
Optimization and Estimation of the State of Charge of Lithium-Ion Batteries for Electric Vehicles
by Luc Vivien Assiene Mouodo and Petros J. Axaopoulos
Energies 2025, 18(13), 3436; https://doi.org/10.3390/en18133436 - 30 Jun 2025
Viewed by 283
Abstract
Lithium batteries have become one of the best choices for current consumer electric vehicle batteries due to their good stability and high energy density. To ensure the safety and reliability of electric vehicles (EVs), the battery management system (BMS) must provide accurate and [...] Read more.
Lithium batteries have become one of the best choices for current consumer electric vehicle batteries due to their good stability and high energy density. To ensure the safety and reliability of electric vehicles (EVs), the battery management system (BMS) must provide accurate and real-time information on the usage status of the onboard battery. This article highlights the precise estimation of the state of charge (SOC) applied to four models of lithium-ion batteries (Turnigy, LG, SAMSUNG, and PANASONIC) for electric vehicles in order to ensure optimal use of the battery and extend its lifespan, which is frequently influenced by certain parameters such as temperature, current, number of charge and discharge cycles, and so on. Because of the work’s novelty, the methodological approach combines the extended Kalman filter algorithm (EKF) with the noise matrix, which is updated in this case through an iterative process. This leads to the migration to a new adaptive extended Kalman filter algorithm (AEKF) in the MATLAB Simulink 2022.b environment, which is novel or original in the sense that it has a first-order association. The four models of batteries from various manufacturers were directly subjected to the Venin estimator, which allowed for direct comparison of the models under a variety of temperature scenarios while keeping an eye on performance metrics. The results obtained were mapped charging status (SOC) versus open circuit voltage (OCV), and the high-performance primitives collection (HPPC) tests were carried out at 40 °C, 25 °C, 10 °C, 0 °C and −10 °C. At these temperatures, their corresponding values for the root mean square error (RMSE) of (SOC) for the Turnigy graphene battery model were found to be: 1.944, 9.6237, 1.253, 1.6963, 16.9715, and for (OCV): 1.3154, 4.895, 4.149, 4.1808, and 17.2167, respectively. The tests cover the SOC range, from 100% to 5% with four different charge and discharge currents at rates of 1, 2, 5 and 10 A. After characterization, the battery was subjected to urban dynamometer driving program (UDDS), Energy Saving Test (HWFET) driving cycles, LA92 (Dynamometric Test), US06 (aggressive driving), as well as combinations of these cycles. Driving cycles were sampled every 0.1 s, and other tests were sampled at a slower or variable frequency, thus verifying the reliability and robustness of the estimator to 97%. Full article
(This article belongs to the Section E: Electric Vehicles)
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20 pages, 3121 KiB  
Article
Decoupling Analysis of Parameter Inconsistencies in Lithium-Ion Battery Packs Guiding Balancing System Design
by Yanzhou Duan, Wenbin Ye, Qiang Zhang, Jixu Wang and Jiahuan Lu
Energies 2025, 18(13), 3439; https://doi.org/10.3390/en18133439 - 30 Jun 2025
Viewed by 247
Abstract
Inconsistencies in lithium-ion battery packs pose significant challenges for both electric vehicles and energy storage systems, causing diminished energy utilization and accelerated battery aging. This study investigates the characteristics and aging processes of 32 batteries, creating simulation models for cells and packs based [...] Read more.
Inconsistencies in lithium-ion battery packs pose significant challenges for both electric vehicles and energy storage systems, causing diminished energy utilization and accelerated battery aging. This study investigates the characteristics and aging processes of 32 batteries, creating simulation models for cells and packs based on experimental data. Through a controlled single-variable approach, the decoupled analysis of multi-parameter inconsistencies is carried out. Simulation results demonstrate that parallel-connected packs can maintain charge consistency without the need for external balancing systems, thanks to their self-balancing mechanisms. On the other hand, series-connected packs experience accelerated capacity degradation primarily due to charge inconsistencies linked to differences in Coulombic efficiency (CE) and the initial state of charge (SOC). For packs with minor capacity variations and temperature inconsistencies, a passive balancing current of 0.001 C can effectively eliminate up to 3.8% of capacity loss caused by charge inconsistencies within 15 cycles. Active balancing systems outperform passive ones primarily when there is significant capacity inconsistency. However, for packs that have undergone capacity screening before assembly, both active and passive balancing systems prove to be equally effective. Additionally, inconsistencies in internal resistance have a minimal impact on overall pack capacity but limit the power of both series-connected and parallel-connected packs. These findings offer essential insights for the development of balancing systems within battery management systems. Full article
(This article belongs to the Section D: Energy Storage and Application)
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