Search Results (97)

This study focuses on the optimization of valve assemblies in downhole rod pumping units (DRPUs), which remain the predominant artificial lift technology in oil production worldwide. The research addresses the critical issue of premature failures in DRPUs caused by leakage in valve pairs, i.e., a problem that accounts for approximately 15% of all failures, as identified in a statistical analysis of the 2022 operational data from the Uzen oilfield in Kazakhstan. The leakage is primarily attributed to the accumulation of mechanical impurities and paraffin deposits between the valve ball and seat, leading to concentrated surface wear and compromised sealing. To mitigate this issue, a novel valve assembly design was developed featuring a flow turbulizer positioned beneath the valve seat. The turbulizer generates controlled vortex motion in the fluid flow, which increases the rotational frequency of the valve ball during operation. This motion promotes more uniform wear across the contact surfaces and reduces the risk of localized degradation. The turbulizers were manufactured using additive FDM technology, and several design variants were tested in a full-scale laboratory setup simulating downhole conditions. Experimental results revealed that the most effective configuration was a spiral plate turbulizer with a 7.5 mm width, installed without axis deviation from the vertical, which achieved the highest ball rotation frequency and enhanced lapping effect between the ball and the seat. Subsequent field trials using valves with duralumin-based turbulizers demonstrated increased operational lifespans compared to standard valves, confirming the viability of the proposed solution. However, cases of abrasive wear were observed under conditions of high mechanical impurity concentration, indicating the need for more durable materials. To address this, the study recommends transitioning to 316 L stainless steel for turbulizer fabrication due to its superior tensile strength, corrosion resistance, and wear resistance. Implementing this design improvement can significantly reduce maintenance intervals, improve pump reliability, and lower operating costs in mature oilfields with high water cut and solid content. The findings of this research contribute to the broader efforts in petroleum engineering to enhance the longevity and performance of artificial lift systems through targeted mechanical design improvements and material innovation. Full article

It is important to accurately characterize the plane-stress state of pipe walls for evaluating the bearing capacity of the pipe and ensuring the structural safety. This paper describes a novel ultrasonic technique for evaluating anisotropic pipe-wall plane stresses using three-directional longitudinal critical refracted (LCR) wave time-of-flight (TOF) measurements. The connection between plane stress and ultrasonic TOF is confirmed by examining how the anisotropy of rolled steel plates affects the speed of ultrasonic wave propagation, which is a finding not previously documented in spiral-welded pipes. Then based on this relationship, an ultrasonic stress coefficient calibration experiment for spiral-welded pipes is designed. The results show that the principal stress obtained by the ultrasonic method is closer to the engineering stress than that obtained from the coercivity method. And, as a nondestructive testing technique, the ultrasonic method is more suitable for in-service pipelines. It also elucidates the effects of probe pressure and steel plate surface roughness on the ultrasonic TOF, obtains a threshold for probe pressure, and reveals a linear relationship between roughness and TOF. This study provides a feasible technique for nondestructive measurement of plane stress in anisotropic spiral-welded pipelines, which has potential application prospects in the health monitoring of in-service pipelines. Full article

Antimicrobial use in food animals selects for antimicrobial-resistant (AMR) bacteria, which most commonly reach humans via the food chain. However, AMR bacteria can also escape the feedyard via agricultural runoff, manure used as crop fertilizer, and even dust. A study published in 2015 reported AMR genes in dust from cattle feedyards; however, one of the study’s major limitations was the failure to investigate gene presence in viable bacteria, or more importantly, viable bacteria of importance to human health. Our main objective was to investigate the presence and quantity of viable bacteria and antimicrobial-resistant (AMR) determinants in fugitive bioaerosols from cattle feedyards in the downwind environment. Six bioaerosol sampling campaigns were conducted at three commercial beef cattle feedyards to assess variability in viable bacteria and AMR determinants associated with geographic location, meteorological conditions, and season. Dust samples were collected using four different sampling methods, and spiral plated in triplicate on both non-selective and antibiotic-selective media. Colonies of total aerobic bacteria, Enterococcus spp., Salmonella enterica, and Escherichia coli were enumerated. Viable bacteria, including AMR bacteria, were identified in dust from cattle feedyards. Bacteria and antimicrobial resistance genes (ARGs via qPCR) were mainly found in downwind samples. Total suspended particles (TSPs) and impinger samples yielded the highest bacterial counts. Genes encoding beta-lactam resistance (bla_CMY-2 and bla_CTX-M) were detected while the most common ARG was tet(M). The predominant Salmonella serovar identified was Lubbock. Further research is needed to assess how far viable AMR bacteria can travel in the ambient environment downwind from cattle feedyards, to model potential public health risks. Full article

Background and Clinical Significance: Non-prosthetic peri-implant fractures (NPPIFs) are rare injuries occurring around internal fixation devices, and are distinct from periprosthetic fractures. While most studies focus on the femur, humeral NPPIFs remain poorly documented. This case illustrates a complex humeral NPPIF and highlights key surgical considerations. Case Presentation: A 62-year-old woman presented with a spiral humeral shaft fracture (AO 12B2) after a fall. Following closed reduction and antegrade intramedullary nailing, an intraoperative peri-implant fracture occurred at the distal interlocking screw. CT imaging revealed a complex fracture extending from the lateral condyle to the proximal humerus. Treatment included implant removal and open reduction with dual plate fixation—lateral distal and helically contoured proximal plates—plus cerclage bands and antibiotic-loaded beads. Recovery was uneventful, with a full range of motion achieved at six months. At one year, the DASH score and MEPS were 86 and 75, respectively. Conclusions: Humeral NPPIFs are challenging and require individualized, biomechanically sound strategies. This case reinforces the importance of intraoperative assessment and careful implant selection in humeral fracture management. Full article

A novel design of a proton exchange membrane electrolyzer is presented. In contrast to previous designs, the flow field plates are round and oriented horizontally with the feed water entering from a central hole and spreading evenly outward over the anode flow field in radial, interdigitated flow channels. The cathode flow field consists of a spiral channel with an outlet hole near the outside of the bipolar plate. This results in anode and cathode flow channels that run perpendicular to avoid shear stresses. The novel sealing concept requires only o-rings, which press against the electrolyte membrane and are countered by circular gaskets that are placed over the flow channels to prevent the membrane from penetrating the channels, which makes for a much more economical sealing concept compared to prior designs using custom-made gaskets. Hydrogen leaves the electrolyzer through a vertical outward pipe placed off-center on top of the electrolyzer. The electrolyzer stack is housed in a cylinder to capture the oxygen and water vapor, which is then guided into a heat exchanger section, located underneath the electrolyzer partition. The function of the heat exchanger is to preheat the incoming fresh water and condense the escape water, thus improving the efficiency. It also serves as internal phase separator in that a level sensor controls the water level and triggers a recirculation pump for the condensate, while the oxygen outlet is located above the water level and can be connected to a vacuum pump to allow for electrolyzer operation at sub-ambient pressure to further increase efficiency and/or reduce the iridium loading. Full article

The drilling fluid cooling system is a key technology for reducing wellbore temperatures, improving the working environment of downhole equipment, and ensuring safe and efficient drilling in high-temperature wells. Based on the existing drilling fluid cooling system, this article designs and develops a closed drilling fluid cooling system according to the working environment and cooling requirements of the GH-02 dry hot rock trial production well in the Gonghe Basin, Qinghai Province. The system mainly includes a cascade cooling module, a convective heat exchange module, and a monitoring and control module. Based on the formation conditions and drilling design of the GH-02 well, a transient temperature prediction model for wellbore circulation is established to provide a basis for the design of the cooling system. Under the conditions of a drilling fluid displacement of 30 L/s and a bottomhole circulation temperature not exceeding 105 °C, the maximum allowable inlet temperature of the drilling fluid is 55.6 °C, and the outlet temperature of the drilling fluid is 69.2 °C. The heat exchange of the drilling fluid circulation is not less than 1785 kW. Considering the heat transfer efficiency and reserve coefficient, the heat transfer area of the spiral plate heat exchanger calculated using the average temperature difference method is not less than 75 m². By applying this drilling fluid cooling system in the 3055 m~4013 m section of well GH-02, the inlet temperature is controlled at 45 °C~55 °C, and the measured bottomhole circulation temperature remains below 105 °C. After adopting the drilling fluid cooling system, the performance of the drilling fluid is stable during the drilling process, downhole tools such as the drill bits, screws, and MWD work normally, and the failure rate of the mud pump and logging instruments is significantly reduced. The drilling fluid cooling system effectively maintains the safe and efficient operation of the drilling system, which has been promoted and applied in shale oil wells in Dagang Oilfield. Full article

This research investigates the enhancement of heat transfer in a heat exchanger that is made of a corrugated tube which has a twisted plate inserted in it; the corrugation and twisted plate are expected to increase the amount of heat transfer since the plate is acting as a connection between the center of the flow and the edges of the tube. The turbulence will cause an increase in pressure drop along the channel length, so the investigation will try to find the best compromise between the gain in heat transfer and loss of hydraulic energy by using well-established metrics. A positive heat transfer gain is achieved if the metric indicates a value equal to or greater than 1. This CFD research will be compared with the experimental results found in previous studies cited in the text. After validating the CFD results, it is proposed to investigate a new insert geometry to further improve the efficiency of the heat exchanger. The computational fluid dynamics (CFD) simulation was conducted to investigate and validate the CFD model, which evaluates the heat transfer performance in a spirally corrugated tube that has a twisted tape inserted. The heat transfer was then compared to a simple corrugated tube without the twisted tape and to a smooth tube with no corrugations and no twisted tape. Full article

The microchannel plate (MCP) is susceptible to the adsorption of substantial amounts of gas during its fabrication process. To mitigate this, a uniform electron source is essential for effective electron scrubbing and gas removal. Thermionic emission, a method of electron generation, can be employed to create the electron source. In this study, a flat spiral filament was designed and simulated using the CST Studio Suite electron simulation software to assess the cleaning performance of the electron gun. The impact of variations in electron gun parameters on the uniformity of the electron beam and current density was systematically analysed. The simulation results show that, with filament, grid, focusing sleeve, and anode voltages set to 200 V, 500 V, 250 V, and 300 V, respectively, a uniform electron beam with a diameter exceeding 30 mm can be achieved. In order to obtain the current density (5~50 nA/mm²) required for the MCP, the temperature of the filament should be 1800–2000 K through theoretical calculation. These findings offer valuable insights for designing a more efficient electron gun for MCP scrubbing. Full article

One of the most widely used processes in ship hull plate manufacturing is the flame forming process (FFP). In this work, the fabrication of saddle-shaped specimens with FFP using a spiral irradiating pattern is studied experimentally. The deformation of the deformed plates by FFP based on the spiral irradiating pattern is affected by process parameters such as the pitch of spiral passes (PSP), the radius of the starting circle (RSC), and the number of irradiation passes (NIP). However, in this work, the effects of process parameters on the deformation of SSS are statistically examined by the design of experiment (DOE) method based on response surface methodology (RSM). The experimental and statistical results show that the deformation of flame-formed SSS increases with the increase in RSC and NIP and the decrease in PSP. In addition, the results of the optimization procedure demonstrate that the maximum value of deformations of flame-formed saddle-shaped specimens is achieved by adjusting the process parameters as follows: PSP = 10 mm, RSC = 75 mm, and five NIPs. Full article

In response to the issue of the size effect of helical anchors in deep-sea areas on their uplift bearing capacity, this study was proposed based on the ratio of the anchor shaft diameter to the anchor helix diameter and the ratio of the pitch to the anchor helix diameter. Eight sets of small-scale anchors were designed for laboratory model tests to study the impact of different anchor shaft diameters to anchor helix diameter ratios and the ratio of the pitch to the anchor helix diameter on uplift bearing capacity. The results indicate that smaller ratios of the anchor shaft diameter to the anchor helix diameter and the pitch to the anchor helix diameter can improve the uplift bearing capacity of helical anchors. In addition, this study found that the uplift bearing capacity of helical anchors decreased with the increase in the ratio of the anchor diameter to the anchor helix diameter and the ratio of the pitch to the anchor helix diameter. Based on this, a prediction equation for the uplift bearing capacity of helical anchors was proposed. Full article

A flat-plate unglazed solar water heater (SWH) with a polymer thermal absorber was developed and experimented with. Polymer thermal absorbers could be a viable alternative to metal thermal absorbers for SWH systems. The performance of this polymer SWH system was measured based on inlet and outlet water temperature, water flow rate, ambient air temperature and solar irradiance. The polymer thermal absorbers were hollow Polyvinyl Chloride (PVC) tubes with a 20 mm external diameter and 3 mm thickness and were painted black to enhance radiation absorption. The pipes are arranged in a rectangular spiral inward–outward alternating-flow (RSioaf) pattern. The collector pipes were placed in a 1 m × 1 m enclosure with bottom insulation and a reflective surface for maximized radiation absorption. Water circulated through a closed loop with an uninsulated 16 L storage tank, driven by a pump and controlled by two valves to maintain a mass flow rate of 0.0031 to 0.0034 kg·s⁻¹. The test was conducted under a partially clouded sky from 9 a.m. to 5 p.m., with solar irradiance between 105 and 1003 W·m⁻² and an ambient air temperature of 27–36 °C. This SWH system produced outlet hot water at 65 °C by midday and maintained the storage temperature at 63 °C until the end of the test period. Photothermal energy conversion was recorded, showing a maximum value of 23%. Results indicate that a flat-plate solar water heater with a polymer thermal absorber in an RSioaf design can be an effective alternative to an SWH with a metal thermal absorber. Its performance can be improved with glazing and optimized tube sizing. Full article

Fingerprints play a significant role in various fields due to their uniqueness. In order to effectively utilize fingerprint information, it is necessary to enhance image quality. This paper introduces a method based on Radial Hilbert transform (RHLT), which simulates the vortex filter using the point spread function (PSF) of spiral phase plate (SPP) with a topological charge $l=1$, for fingerprint edge enhancement. The experimental results show that the processed fingerprint image has more distinct edges, with an increase in information entropy and average gradient. Unlike classical edge detection operators, the fingerprint edge image obtained by the RHLT method exhibits a lower mean square error ($MSE$) and a higher peak signal-to-noise ratio ($PSNR$). This indicates that the RHLT method provides more accurate edge detection and demonstrates higher noise-resistance capabilities. Due to its ability to highlight edge information while preserving more original features, this method has great application potential in fingerprint image processing. Full article

Background and Objectives: The reduction of two-part oblique or spiral fractures of the distal femur using steel wire cerclage prior to plate osteosynthesis is a proven procedure. In addition to being useful in fracture reduction, wire cerclage was also shown to increase the stability of osteosynthesis. Nevertheless, metal corrosion and the allergenic potency of steel remain problematic disadvantages of this method. A biomechanical study was carried out to evaluate titanium cable cerclage as an alternative supplement for plate osteosynthesis of a distal femoral two-part fracture. Materials and Methods: An unstable AO/OTA 32-A2.3 fracture was created in eleven pairs of nonosteoporotic human cadaver femora. All the samples were treated with polyaxial angular stable plate osteosynthesis. One femur from each pair was randomly selected for an additional fracture fixation with multifilament titanium cable cerclage. Stepwise cyclic axial loading was applied in a load-to-failure mode using a servohydraulic testing machine. Results: All specimens (mean age: 80 years; range: 57–91 years) withstood a cycling force of at least 1800 N. With a mean load of 2982 N (95% CI: 2629–3335 N), the pressure forces resulting in osteosynthesis failure were significantly higher in specimens with an additional titanium cerclage (Group 1) than in samples that were solely treated with plate osteosynthesis (Group 2) at 2545 N (95% CI: 2257–2834 N) (p = 0.024). In both groups, cutting out the distal screws at the condyle region, resulting in shearing of the distal fragment proximal to the fracture line, was the most frequent cause of construct failure. Among the specimens assigned to Group 1, 36% exhibited a specific fracture pattern, namely, a fracture of the dorsal buttress above the cerclage. Analysis of axial stiffness (p = 0.286) and irreversible deformity of the specimens revealed no differences between the groups (p = 0.374). Conclusion: Titanium cable cerclage application, as a supplement to an angular stable plate, resulted in an increased load to failure. In terms of stability, the use of this adjunct for fracture fixation of supracondylar two-part oblique femoral fractures might, therefore, be an option, especially in patients who are sensitive to nickel. Full article

Dehydrated manure from agricultural animal feedlots can become aerosolized and may potentially harbor viable antimicrobial-resistant bacteria. Little is known about the dynamics and risk of bacteria in bioaerosols originating from the feedyard environment. Nutrient deficiency, desiccation, UV exposure, temperature, and pH changes can affect bacterial viability. In this study, we investigated the impact of changes in relative humidity (RH) and UV-B exposure on enteric bacterial survival in vitro to simulate environmental conditions in cattle feedyards. Cattle manure samples were placed in two separate chambers with 73% RH and 31% RH, respectively. For the UV-B experiment, samples were placed in a chamber exposed to UV-B (treated) or in a chamber exposed to LED light (control). Samples from both experiments were spiral plated in triplicate onto selective agar media to quantify total aerobic bacteria, E. coli (total and antimicrobial-resistant (AMR)), and Enterococcus spp. (total and AMR). Results showed that enteric bacteria from cattle manure can withstand at least two stress conditions, including low RH levels and UV-B exposure. Moreover, the data revealed that antimicrobial-resistant bacteria can persist in manure under the harsh conditions that may be encountered in a feedyard environment. These findings underscore the need for mitigation strategies in feedlots to minimize the overall risk of bioaerosol formation. Full article

Introduction: A spiral clavicle plate has been accepted for its superior multidirectional compatibility in the treatment of midshaft clavicle fractures from a biomechanical perspective. However, the influence of the sextant angle (spiral level) definition on biomechanical performance has not been clarified. A conceptual finite element analysis was conducted to identify the advantages and drawbacks of spiral clavicle plates with various sextant angle definitions. Methods: Conventional superior and three different conceptual spiral plates with sextant angle definitions ranging from 45 to 135 degrees were constructed to restore an OTA 15-B1.3 midshaft clavicle fracture model. Three major loading scenarios (cantilever downward bending, axial compression, and axial torsion) were simulated to evaluate the reconstructed structural stiffness and the stress on the clavicle plate and bone screws. Results: The spiral clavicle plate demonstrated greater capability in resisting cantilever downward bending with an increase in sextant angle and showed comparable structural stiffness and implant stress compared to the superior clavicle plate. However, weakened resistance to axial compression load was noted for the spiral clavicle plate, with lowered stiffness and increased stress on the clavicle plate and screws as the spiral level increased. Conclusion: The spiral clavicle plate has been reported to offer multidirectional compatibility for the treatment of midshaft clavicle fractures, as well as geometric advantages in anatomical matching and reduced skin prominence after surgery. The current study supports that remarkable cantilever bending strength can be achieved with this plate. However, users must consider the potential drawback of lowered axial compression resistance in safety considerations. Full article