Search Results (16)

This study presents the development and evaluation of a technology for producing geopolymer-based granulates, which act as sustainable substitutes for natural aggregates by utilizing waste materials. The technology is demonstrated to be energy-efficient compared to other manufactured aggregate processes (such as sintering), as it relies on a cold-bonding process and achieves self-hardening at room temperature. The granulation of geopolymer materials using an intensive counter-current mixer represents an innovative solution in the field of producing substitutes for natural aggregates. Coal fly ash (CFA) was used as the primary aluminosilicate precursor, with composite regrind from decommissioned wind turbine blades (CR) and steelmaking dust (SD) tested as additives. Reactive solids and alkaline activator liquids were mixed and granulated in a single operation using an intensive counter-current mixer; moistening and surface powdering were applied to improve granule sphericity. The granules were cold-cured at room temperature and characterized after 28 days by grain size distribution, crushing resistance, water absorption, abrasion (micro-Deval), SEM/EDS and leaching tests. The results indicate that the additives significantly improved the mechanical performance: PM + PK granules reached crushing strengths > 6 MPa, while CFA + SD granules reached > 11 MPa, exceeding many commercial lightweight aggregates (such as LECA or Lytag), as detailed in the paper. The CFA + CR granulates exhibited a compact microstructure and the effective immobilization of several heavy metals, whereas the CFA + DS samples demonstrated the excessive leaching of Cr, Pb and Mo. The process achieved a high solid-to-liquid ratio (>2.0), reducing activator consumption. Composite regrind is recommended as a promising additive. Full article

Packed granular materials absorb sound. In previous studies, granular materials sized a few millimeters and samples of grain size as a powder were studied; however, the grain sizes in between have not been addressed. In this study, the sound absorption coefficients of materials ranging from granular materials with a grain size d = 4 mm to powder materials with d = 0.05 mm were analyzed theoretically and experimentally. In addition, five packing types were studied: four types of regular packing and random packing. For these packing structures, the propagation constants and characteristic impedances were substituted within a one-dimensional transfer matrix for sound wave propagation, from which the normal-incidence sound absorption coefficient was calculated. Furthermore, our analysis accounted for particle longitudinal vibrations due to sound pressure. According to analyses of cross-sectional CT images considering tortuosity, the theoretical values for random packing tended to be close to the experimental values for d = 0.8 mm and smaller. For random packing structures with d = 0.3 mm or smaller, the experimental values were closer to the theoretical values for simple cubic lattice than the theoretical values for random packing. Full article

HVAF WC-10Co-4Cr coating has been applied to the extreme wear protection of lightweight titanium alloy workpieces. However, the new generation of lightweight titanium alloy inner bore wear-resistant workpieces is faced with strong wear and instantaneous high-temperature airflow erosion during service, which requires a WC-10Co-4Cr wear-resistant coating with low surface roughness, high thickness and high toughness. In addition, its small diameter inner hole also requires the rapid heating, melting and acceleration performance of sprayed powder during spraying. At present, the finest spraying powder used in this system is generally in the range of 5–15 μm, which faces difficulties in meeting the above requirements. In order to solve this problem, the preparation of 2–10 μm spherical spray powder was studied though a spray granulation experiment, and the change law of powder morphology with the solid content of pre-spray slurry was explored. The suitable binder was selected through a slurry sedimentation test and viscosity test, so that the gunable solid content of the pre-sprayed slurry was reduced from 60 wt.% to 12.5% by weight, which significantly reduces the particle size of the powder obtained by spray granulation. When the solid content of pre-sprayed slurry is 12.5 wt.%, sodium carboxymethyl cellulose (CMC-Na) is selected as the binder, and the binder content is 2 wt.%, the particle size range of powder obtained by spray granulation process reaches 2–10 μm, and the median particle size reaches 5 μm. After heat treatment, the powder is spherical and dense inside. The research results provide technical support for preparing high-performance ultrafine WC-10Cr-4Co spherical powder with wear-resistant coating for light titanium alloy. Full article

The chemical interaction of salicylic acid, formaldehyde, and sulfuric acid produced a disalicylic ligand (3,3′-dicarboxy-2,2′-dihydroxydiphenylmethane, DCM), which was then allowed to coordinate with copper (II) ions. The solid compounds’ chemical structures were determined using elemental analysis, UV-Vis, FT-IR, MS, ¹H-NMR, PXRD, SEM, TEM, magnetic studies, as well as molecular modeling based on DFT (density functional theory) calculations. It was proposed that the ligand coordinates in a tetradentate fashion with the copper ion to give a square-planar binuclear complex. A significant difference in the diffraction patterns between Cu(II)–DCM (amorphous) and DCM (crystalline) was displayed using an X-ray diffraction analysis. Spherical granules were identified throughout through morphology analysis using SEM and TEM. UV-Vis spectra were used to quantify the optical characteristics such as the energy gap, optical conductivity, refractive index, and penetration depth. The band gap values that lie within the semiconductor region suggested that the compounds could be used for electronic applications. The optimized structure of the synthesized Cu(II)–DCM complex was investigated using DFT and TD-DFT (time-dependent density functional theory) at the B3LYP/6-31G(d, p) level, with the LANL2DZ basis set for Cu in an ethanol solvent and the gas environment modeled by CPCM. The experimental data suggest a square-planar geometry of the Cu(II) binuclear complex. The theoretical calculations support the proposed structure of the compound. The cytotoxicity of the DCM against HCT–116 (human colon cancer) cells was tested, and the outcome exhibited good inhibitions of growth. A molecular docking (MD) examination was carried out to illustrate the binding mode/affinity of the prepared compounds (DCM and Cu(II)–DCM) in the active site of the receptor protein [CDK2 enzyme, PDB ID: 6GUE]. The compounds formed hydrogen bonds with the amino acid residues of the protein, increasing the binding affinity from −7.2 to −9.3 kcal/mol through the coordination process. The information from this current study, particularly the copper complex, is beneficial for exploring new compounds that have anticancer potential. Full article

Pesticides, as an indispensable component in agricultural production, play a crucial role in ensuring global food security. However, the low efficiency of pesticide utilization remains a significant challenge. The key method of improving the effective utilization rate of pesticides is mainly to enhance the affinity between pesticides and leaf surfaces while improving their deposition and adhesion properties. In this study, we utilized PEG 4000 as a carrier and emulsifier 600 and emulsifiers 700 as surfactants to prepare solid nano-dispersion of emamectin benzoate (SND-EB) by the melting method. SND-EB particles were spherical with an average diameter of 17 nm, a loading capacity of up to 50%, and excellent dispersibility. Contact angle and bouncing behavior tests on cabbage and pepper leaves demonstrated that SND-EB had superior wetting properties and spreading capabilities. Surface tension and leaf retention measurements further confirmed that SND-EB possessed excellent adhesion and leaf affinity. The SND-EB showed a 1.8-fold increase in biological activity against Spodoptera exigua compared to commercial emamectin benzoate water-dispersible granule (WDG-EB). In addition, the fabricated nanoparticles exerted no toxic effect on HepG2 cells. These results demonstrated that a 50% content of SND-EB exhibited excellent water dispersity, wettability, and insecticidal activity, providing a novel and efficient strategy for pest control. Full article

Background: The stabilization of droplets in Pickering emulsions using solid particles has garnered significant attention through various methods. Cellulose and chitin derivatives in nature offer a sustainable source of Pickering emulsion stabilizers. Methods: In this study, medium-chain triglycerides were used as the oil phase for the preparation of emulsion. This study explores the potential of cellulose nanocrystals (CNC) and shell oligosaccharides (COS) as effective stabilizers for achieving stable Pickering emulsions. Optical microscopy, CLSM, and Cyro-SEM were employed to analyze CNC/COS–Cur, revealing the formation of bright and uniform yellow spherical emulsions. Results: CLSM and SEM results confirmed that CNC/COS formed a continuous and compact shell at the oil–water interface layer, enabling a stable 2~3 microns Pickering emulsion with CNS/COS–Cur as an oil-in-water emulsion stabilizer. Based on FTIR, XRD, and SEM analyses of CNC/COS, along with zeta potential measurements of the emulsion, we found that CNC and COS complexed via electrostatic adsorption, forming irregular rods measuring approximately 200–300 nm in length. An evaluation of the DPPH radical-scavenging ability demonstrated that the CNC/ COS–Cur Pickering emulsion performed well in vitro. In vivo experiments involving full-thickness skin excision surgery in rats revealed that CNC/COS–Cur facilitated wound repair processes. Measurements of the MDA and SOD content in healing tissues indicated that the CNC/COS–Cur Pickering emulsion increased SOD levels and reduced MDA content, effectively countering oxidative stress-induced damage. An assessment based on wound-healing rates and histopathological examination showed that CNC/COS-Cur promoted granulation tissue formation, fibroblast proliferation, angiogenesis, and an accelerated re-epithelialization process within the wound tissue, leading to enhanced collagen deposition and facilitating rapid wound-healing capabilities. An antibacterial efficacy assessment conducted in vitro demonstrated antibacterial activity. Full article

This paper presents a novel low-carbon binder formulated from fly ash (FA), ground granulated blast furnace slag, steel slag, and desulfurization gypsum as a quaternary solid waste-based material. It specifically examines the influence of FA content on the mechanical properties and hydration reactions of the quaternary solid waste-based binder. The mortar test results indicate that the optimal FA content is 10%, which yields a 28-day compressive strength 11.28% higher than that of the control group without FA. The spherical particles of fly ash reduce the overall water demand and provide a “lubricating” effect to the paste due to their continuous gradation, improving the fluidity of the slag-steel slag-gypsum cementitious materials. The micro test results indicate that fly ash has minimal effect on the early hydration products and process of the solid waste-based cementitious materials, but after 7 days, it continuously dissolves silicon-oxygen tetrahedrons or aluminum-oxygen tetrahedrons, consuming Ca²⁺ and OH⁻ in the system. After 28 days, the amount of ettringite and C-(A)-S-H gel generated increases significantly. The pozzolanic activity of fly ash is mainly stimulated by the Ca(OH)₂ from steel slag in the later hydration stage. Additionally, spherical fly ash particles can fill the voids in the hardened paste, reducing the formation of cracks and weak zones, and thereby contributing to a denser overall structure of the hydrated binder. The findings of this paper provide data support for the development of low-carbon cement-free binders using fly ash in conjunction with metallurgical slags, thereby contributing to the low-carbon advancement of the construction materials industry. Full article

The proper application of millimeter-sized spherical porous ceramic supports in catalytic operations relies on their ease of handling, convenient separation, recyclability, high-catalyst-solid loading, and the optimum mass transfer of reactants and products. However, common granulation techniques of spherical carriers entail complex liquid-phase-based processes under severe conditions and the use of toxic or expensive reagents. The present study discusses the manufacturing of porous ceramic granules derived from an inexpensive silica source (diatomite, solid network) and a biopolymer cross-linked by ion exchange (sodium alginate, patterning structure). The results indicated that, with fixed granulation conditions, porous diatomite granules with a sphericity of approximately 0.9 could be successfully obtained by optimization of the diatomite/sodium alginate dispersion to a 30.07 wt.% solid content and 1560 mPa·s viscosity (at ~0.3 s⁻¹). Moreover, the described manufacturing process was proven effective in developing hierarchically porous diatomite granules that were heat-treated at 1200 °C with high sphericity (~0.9), acceptable compressive strength (5.17 ± 0.31 MPa), and porosity features (total porosity: 69.0 ± 2.9%, macropore size: 2.777 μm, mesopore size: 35.34 nm), establishing them as well-matched support materials for either catalytic or adsorption applications. Full article

To investigate the physicochemical, structural, and rheological characteristics of starch from wheat cultivars varying in grain hardness index employed in making jiuqu and to interrelate grain hardness index with physicochemical and structural properties of starch. Starch extracted therefrom was investigated for structural and physicochemical properties. Starch granules showed relatively wide granule size distribution; large size granules showed lenticular shapes while medium and small size granules exhibited spherical or irregular shapes. Starch from wheat with a lower grain hardness index exhibited a relatively higher degree of crystallinity. Chain-length profiles of amylopectin showed distinct differences; among the fractions of fa, fb₁, fb_2, and fb₃ representing the weight-based chain-length proportions in amylopectin, the fa fractions ranged from 19.7% to 21.6%, the fb₁ fractions ranged from 44.4% to 45.6%, the fb₂ fractions ranged from 16.2% to 17.0%, and the fb₃ fractions ranged from 16.1% to 18.8%, respectively. T_o, T_p, T_c, and ∆H of starch ranged from 57.8 to 59.7 °C, 61.9 to 64.2 °C, 67.4 to 69.8 °C, and 11.9 to 12.7 J/g, respectively. Peak viscosity, hot pasting viscosity, cool pasting viscosity, breakdown, and setback of starch ranged from 127 to 221 RVU, 77 to 106 RVU, 217 to 324 RVU, 44 to 116 RVU, and 137 to 218 RVU, respectively. Both G’ and G” increased in the frequency range of 0.628 to 125.6 rad/s; the wheat starch gels were more solid-like during the whole range of frequency sweep. Full article

Single-screw extrusion at high screw speeds is established nowadays since it allows for a high mass throughput at a comparatively small extruder size. Compared to conventional extrusion at low screw speeds, a considerable non-linearity in mass throughput appears by exceeding a certain threshold screw speed. In this study, the solid conveying behavior of different plastic granules with varying geometries was investigated in a smooth, a helically and an axially grooved solid conveying zone for screw speeds up to 1350 rpm. These experimental findings are compared to classical analytical predictions in the literature. It is found for the first time that both the shape and size of the plastic granules play a decisive role in determining the threshold screw speed at which a non-linear mass throughput is observed. It is shown that small and spherical granules exhibit a later onset of non-linear throughput compared to larger lenticular and cylindrical shaped granules. Moreover, it is revealed that the mass throughput equalizes for an axially and a helically grooved solid conveying zone at high screw speeds. This is contrary to the low screw speed range where the axially grooved barrel results in a significantly higher throughput than the helically grooved barrel. Thus, the maximum throughput at high screw speeds is limited by the granule stream provided by the hopper opening and is no longer governed by the groove angle. Full article

The aim of the work was to analyze the influence of process parameters of high shear granulation on the process yield and on the morphology of granules on the basis of dynamic image analysis. The amount of added granulation liquid had a significant effect on all monitored granulometric parameters and caused significant changes in the yield of the process. In regard of the shape, the most spherical granules with the smoothest surface were formed at a liquid to solid ratio of ≈1. The smallest granules were formed at an impeller speed of 700 rpm, but the granules formed at 500 rpm showed both the most desirable shape and the highest process yield. Variation in the shape factors relied not only on the process parameters, but also on the area equivalent diameter of the individual granules in the batch. A linear relationship was found between the amount of granulation liquid and the compressibility of the granules. Using response surface methodology, models for predicting the size of granules and process yield related to the amount of added liquid and the impeller speed were generated, on the basis of which the size of granules and yield can be determined with great accuracy. Full article

In this work, a study was carried out to compare the filtering and hydrodynamic properties of granular filters with solid spherical granules and spherical granules with modifications in the form of micropores. We used the discrete element method (DEM) to construct the geometry of the filters. Models of granular filters with spherical granules with diameters of 3, 4, and 5 mm, and with porosity values of 0.439, 0.466, and 0.477, respectively, were created. The results of the numerical simulation are in good agreement with the experimental data of other authors. We created models of granular filters containing micropores with different porosity values (0.158–0.366) in order to study the micropores’ effect on the aerosol motion. The study showed that micropores contribute to a decrease in hydrodynamic resistance and an increase in particle deposition efficiency. There is also a maximum limiting value of the granule microporosity for a given aerosol particle diameter when a further increase in microporosity leads to a decrease in the deposition efficiency. Full article

Aerogels have been defined as solid colloidal or polymeric networks of nanoparticles that are expanded throughout their entire volume by a gas. They have high surface areas, low thermal conductivities, low dielectric constants, and high acoustic attenuation, all of which are very attractive properties for applications that range from thermal and acoustic insulation to dielectrics to drug delivery. However, one of the most important impediments to that potential has been that most efforts have been concentrated on monolithic aerogels, which are prone to defects and their production requires long and costly processing. An alternative approach is to consider manufacturing aerogels in particulate form. Recognizing that need, the European Commission funded “NanoHybrids”, a 3.5 years project under the Horizon 2020 framework with 12 industrial and academic partners aiming at aerogel particles from bio- and synthetic polymers. Biopolymer aerogels in particulate form have been reviewed recently. This mini-review focuses on the emerging field of particulate aerogels from synthetic polymers. That category includes mostly polyurea aerogels, but also some isolated cases of polyimide and phenolic resin aerogels. Particulate aerogels covered include powders, micro granules and spherical millimeter-size beads. For the benefit of the reader, in addition to the literature, some new results from our laboratory concerning polyurea particle aerogels are also included. Full article

Many drugs have a propensity for agglomeration, resulting in poor flowability. Spherical crystallization can be used to improve product properties including flowability and particle size. In this work, two methods were developed and utilized to successfully make two kinds of azithromycin spherical particles, namely solid and hollow spheres. The resultant product exhibited regular spherical shape, large particle size, narrow particle size distribution and excellent flowability. The formation mechanism of these different spherical crystals was investigated with the help of a particle vision microscope (PVM). The immersion mechanism and the counter diffusion mechanism were proposed as the formation mechanisms for solid and hollow spheres, respectively. The effects of crystallization parameters on the spherical crystallization processes were investigated systematically. Furthermore, the tablet properties were evaluated to verify that the spherical particles obtained in this work can be directly used for tableting, thus avoiding granulation processes and reducing cost. Full article

Granules with superior fluidity and low moisture absorption are ideal for tableting and capsule filling. Melt granulation as a solvent-free technology has attracted increasing interest for the granulation of moisture-sensitive drugs. The objective of the present study was to develop a solvent-less and high throughput melt granulation method via the melt centrifugal atomization (MCA) technique. The granule formability of various drugs and excipients via MCA and their dissolution properties were studied. It was found that the yield, fluidity, and moisture resistance of the granules were affected by the drug and excipient types, operation temperature, and collector diameter. The drugs were in an amorphous state in pure drug granules, or were highly dispersed in excipients as solid dispersions. The granules produced via MCA showed an improved drug dissolution. The present study demonstrated that the solvent-free, one-step, and high-throughput MCA approach can be used to produce spherical granules with superior fluidity and immediate drug release characteristics for poorly water-soluble and moisture-sensitive therapeutics. Full article