Search Results (121)

Food safety systems are increasingly challenged by globalized supply chains, emerging contaminants, and the need for rapid decision-making before contaminated products reach consumers. Although conventional methods remain essential for confirmatory analysis, their dependence on centralized facilities, specialized personnel, and time-intensive workflows limits their suitability for real-time monitoring. Sustainable nanotechnology offers a promising approach to address these limitations by enabling rapid, sensitive, portable, and resource-efficient contaminant detection. This review critically examines recent advances in nano-enabled platforms for detecting foodborne pathogens, toxins, pesticide residues, heavy metals, allergens, and other food-related contaminants. Emphasis is placed on colorimetric, fluorescent, electrochemical, surface-enhanced Raman scattering, and biosensor-based systems employing sustainable nanomaterials, including biopolymer nanoparticles, carbon-based nanostructures, metal and metal oxide nanoparticles, quantum dots, and hybrid nanocomposites. The roles of green synthesis, low-toxicity materials, reduced solvent use, and safe-by-design strategies are evaluated in relation to environmental sustainability and practical implementation. The integration of nanosensors with smart packaging, portable devices, Internet of Things platforms, artificial intelligence, and data-driven risk assessment is also discussed. Key challenges include matrix interference, reproducibility, sensor stability, scalability, regulatory approval, environmental fate, and consumer acceptance. Continued progress will require validated, scalable, and environmentally responsible technologies capable of reliable operation under real-world food system conditions. Full article

Smart manufacturing, Industry 4.0, and cyber-physical systems (CPSs) require sensing architectures capable of resolving both spatially distributed asset behavior and highly localized process states. This review examines optical fiber sensors (OFSs) and integrated photonic sensors for industrial monitoring through a deployment-oriented, multi-scale perspective. The discussion covers five major application regimes: continuous infrastructure surveillance, structural health monitoring (SHM) of load-bearing composites, dynamic condition monitoring of machinery, in situ observability in advanced manufacturing, and localized chemical or gas sensing. Extended fiber-optic networks, including distributed fiber-optic sensing (DFOS) based on Rayleigh, Raman, and Brillouin scattering, together with multiplexed fiber Bragg grating (FBG) sensors, provide passive, embeddable, and remotely interrogated monitoring for large-scale assets and harsh environments. Photonic integrated circuits (PICs) shift transduction to compact node-level devices for localized thermal, mechanical, refractive-index, absorption, vibration, and inertial measurements, while plasmonic and dielectric nanophotonic sensors extend optical monitoring toward surface-selective and chemically specific detection. Across these platforms, digital signal processing (DSP), machine learning (ML), sensor fusion, and digital-twin (DT) coupling are treated as artificial-intelligence-enabled (AI-enabled) layers for signal recovery, inverse mapping, uncertainty reduction, and predictive maintenance. The review argues that scalable industrial adoption is less limited by sensing physics than by the complete deployment chain: packaging, fiber–chip interfacing, calibration stability, interrogation robustness, and AI-enabled data interpretation. This manuscript is structured as a deployment-oriented narrative review of optical fiber and integrated photonic sensors for industrial monitoring and smart manufacturing. Full article

Traditional petroleum-based packaging suffers from pollution and functional limits, making it unsuitable for next-generation food systems. In contrast, bio-based smart packaging—combining renewable substrates with responsive components—transforms packaging from a passive shell into an active quality monitor and supply chain information node through three interconnected pillars: renewability, real-time responsiveness to freshness markers, and digital traceability. Market figures confirm this shift, with the smart food packaging sector projected to reach USD 48.97 billion by 2028 (CAGR 4.49% from 2023). This review covers recent progress in natural polymers (cellulose, chitosan, alginate, gelatin) and bio-based polyesters (PLA, PHA). Their multiscale structures enable tunable mechanical and barrier properties while serving as hosts for intelligent functions. Two functional directions stand out: active preservation (antimicrobial, antioxidant, gas-regulating, stimulus-controlled release) and intelligent sensing (colorimetric indicators, bio-based sensors, nano-amplified signals for real-time freshness monitoring). Beyond material functions, digital tools such as IoT and blockchain turn packaging into interactive data nodes, linking material intelligence with full traceability to enhance food safety and supply chain efficiency. Key challenges remain with long-term operational stability, production costs, scalable manufacturing, and life cycle assessments. Nevertheless, bio-based smart packaging is expected to evolve through biomimetic design, process innovation, and system-level integration toward adaptability, multifunctionality, and intelligence, ultimately supporting safer, more transparent, efficient, and sustainable food systems. Full article

Rising global demand for safe, high-quality foods has accelerated the development of rapid, sensitive, and cost-effective analytical technologies for detecting harmful substances and quality markers. Electrochemical sensors have emerged as promising tools for food safety monitoring due to their high sensitivity, fast response, portability, and affordability compared with conventional laboratory methods. This review highlights recent advances in nanostructured electrochemical sensors for detecting key food analytes, including antioxidants, mycotoxins, allergens, and flavor compounds in diverse food matrices. It examines advanced nanomaterials such as metal oxides, MXenes, doped carbon nitrides, and noble metal-decorated graphene, which enhance sensor performance through improved surface area, conductivity, and electrocatalytic activity. Integrated with screen-printed or glassy carbon electrodes, these materials achieve ultra-low detection limits, wide linear ranges, and strong selectivity in complex food systems. The review also explores next-generation applications such as NFC-enabled smart packaging for continuous, non-invasive monitoring across the supply chain. Emerging trends in miniaturization, multiplex sensing, and artificial intelligence are discussed, along with key challenges in translating laboratory innovations into practical commercial solutions for global food safety. Full article

Current smart packaging systems exhibit uneven release of active ingredients (rapid in the early stage and slow in the later stage), resulting in insufficient antibacterial and antioxidant properties. This study developed a pH-autonomous controlled-release sensor using Eudragit L100 and citrate as the matrix, with eugenol as the active component, and constructed a sandwich structure via electrospinning. The sensor can automatically release eugenol as needed in response to pH changes during shrimp storage, while simultaneously enabling visual monitoring of spoilage status. This innovation effectively extends the shelf life of fresh shrimp and provides a novel solution for the on-demand release of active ingredients in food preservation. Full article

With the rapid development of smart devices for body area networks and smart packaging, there is a significant demand for low-waste and low-impact electronic systems in industries such as healthcare and transportation. We demonstrate that the dielectric material from capacitors in resistor-inductor-capacitor (RLC) wireless, chipless, resonant temperature sensors can be successfully recovered from flexible PCBs, with pristine sensors re-introduced to the tag’s sensor loading. First, we demonstrate that replacing the dielectric in a parallel plate capacitor with a pristine component, with recycled electrodes and sub-miniature-A (SMA) adaptor, results in only a 3% change in broadband capacitance. An identical substitution of the sensing element in an RLC circuit tuned to resonate at 21.0 MHz, with recycled parallel plates, a resistor, and an inductive PCB coil, results in a change of only 7.6% in the resonant frequency of the tag to 19.4 MHz. This work demonstrates the recyclability of chipless tags for temperature sensing for the first time, offering sustainability gains in smart packaging applications, with the potential to be expanded to other sensing tags for pH, humidity, and chemical analytes, towards chipless product passports. Full article

Hydrogels are endowed with exceptional hydrophilicity and biocompatibility by their network structure, while also exhibiting soft physical properties similar to living tissues, which renders them ideal biomaterials. Responsive hydrogels—particularly those constructed from multicomponent systems including proteins, polysaccharides, peptides, and polyphenols—have emerged as a frontier research focus owing to their tunable responsiveness and controllable functional properties. In this review, hydrogel response mechanisms were categorized according to pH, ionic strength, temperature, light, enzymes, and multi-stimuli interactions. Key preparation strategies, encompassing chemical, physical, and enzymatic crosslinking, were systematically introduced. The preparation of hydrogels from various food-grade matrices, such as polysaccharide-based, protein-based, peptide-based, and polyphenol-based systems, was also summarized, with emphasis placed on how their tailored structures govern functional performance. Furthermore, innovative applications of responsive hydrogels were highlighted, including targeted delivery of nutrients and bioactive substances (e.g., probiotics, anthocyanins, vitamins) in functional foods, smart packaging and sensing for real-time freshness monitoring of meat and fruits, food quality detection through colorimetric and photothermal sensors, and 4D food printing for personalized nutrition and dysphagia-friendly foods. Full article

The development of bioplastic films represents an alternative to conventional plastics and an opportunity for applications in intelligent packaging. The present study aimed to develop a smart material based on poly (vinyl alcohol) (PVA) incorporated with Clitoria ternatea L. extract, capable of monitoring shrimp freshness through colour changes associated with pH variations. The films were prepared using the casting method and characterised in terms of their physical, mechanical, structural, and functional properties. The incorporation of the anthocyanin extract (EAC) significantly intensified the colouration of the films, decreasing lightness (L*) from 88.7 to 37.1 and modifying the chromatic parameters (b from −0.16 to −22.34). Thickness increased from 109.5 μm to 184 μm as the extract concentration was raised, while water vapour permeability ranged from 0.77 to 1.79 g·m/m²·s·Pa, evidencing modifications in the structure of the polymeric matrix. From a mechanical standpoint, tensile strength decreased from 26.0 MPa to 15.2 MPa, and the elastic modulus was reduced by approximately 75.0 MPa, whereas the percentage elongation at break increased from 75.2% to 92.4%, confirming the plasticising effect of the extract. Functionally, the films exhibited a visible transition from blue to green during the refrigerated storage of shrimp, corresponding to increases in pH from 6.6 to 9.2 and total volatile basic nitrogen (TVB-N) values from 3.92 to 67.7 mg N/100 g. The formation of TVB-N followed first-order kinetics (R² = 0.997), confirming the sensitivity of the system as a freshness indicator. These results demonstrate the potential of PVA–anthocyanin films as intelligent colorimetric sensors for monitoring the freshness of protein-rich foods. Full article

The high rate of bike commuting around the globe has greatly transformed the mode of transportation in cities, but the high speeds of motorized cycling have contributed to a high rate of serious road trauma. Although conventional helmets offer necessary passive structural protection, they do not consider the most important aspect of the emergency response, which is the Golden Hour the time frame during which medical intervention can have the most significant impact. This paper is a development and validation of an autonomous, low-cost smart helmet architecture that is programmed to operate in real-time to detect accidents and autonomously inform the operator of accidents. The system is built up of an ESP32 microcontroller with a multi-modal sensor package, which comprises an inertial measurement unit (IMU), force-impact sensors, and MQ-3 alcohol sensors to conduct proactive safety screening. To overcome the single threshold limitation of unreliable systems, a time-windowed sensor-fusion algorithm was applied in order to distinguish between normal riding dynamics and bona fide collisions. This reasoning involves concurrent cues of high-G inertial rotations and physical impacting features over a time window of 500 ms to reduce spurious activations. The architecture of the system is completely self-sufficient and employs an in-built GPS-GSM module to send the geographical location through SMS without the need to have a smartphone connection. The prototype was also put through 150 experimental tests, with some conducted in laboratories, and real-world running tests in diverse terrains. The findings reveal an accuracy in detection of 93.7, a false positive rate (FPR) of 2.6 and a mean emergency alert latency of 2.8 s. In addition, it was found that structural integrity was confirmed at ECE 22.05 impact conditions using Finite Element Analysis (FEA), with a safety factor of 1.38. These quantitative results mean that the proposed system is an effective way to address a cultural shift between passive structural protection and active rescue intervention as a statistical and computationally efficient safety measure of modern micro-mobility. Full article

The development of multifunctional smart packaging materials capable of simultaneously monitoring temperature and suppressing microbial contamination is critical for next-generation food and pharmaceutical safety systems. In this study, we report the design and characterization of a polymeric film integrating a spin crossover (SCO)-based thermochromic sensor with zinc oxide (ZnO) nanoparticles serving as an antimicrobial agent. Beyond the individual functionalities, we demonstrate a synergistic effect between SCO and ZnO components. Notably, the SCO transition of the pristine SCO complex is broadened, and the hysteresis width of the transition is decreased (i.e., from 6 K to 1.5 K, 2 K, and 1.5 K for ZnO loading of 0.5%, 1%, and 2%, respectively), in the polysulfone–SCO–ZnO composites. Migration studies reveal that the co-existence of SCO and ZnO does not disrupt the low release profile of active agents, which remains low across ZnO loadings. The polymeric film exhibited dose-dependent antiproliferative activity against MCF-7 breast cancer cells, with a significant reduction in cell viability observed only at the highest tested concentration, indicating cytotoxic potential. This multifunctional platform represents a promising advancement in smart packaging design, enabling real-time thermal indication combined with the integration of ZnO as a literature-established antimicrobial component, within a non-toxic, and visually transparent system. Collectively, the material’s properties offer promising scalability for both food and pharmaceutical packaging applications where visual clarity, antimicrobial integrity, and temperature monitoring are imperative. Full article

Temperate fruits, mostly comprising pome, stone fruits, and berries with immense nutritional benefits and a storehouse of various therapeutic phytochemicals, are prone to several physiological disorders immediately after harvest. The etiology, symptom progression, and decay incidence are influenced by pre-harvest and post-harvest factors, causing significant economic loss with respect to both the energy and economics invested. Respiratory end products, ethylene generation, and enzymatic activities interact to influence the metabolic response and associated biochemical variation. Advanced packaging technologies have emerged as innovative solutions to curtail these post-harvest problems. The design and development of novel packaging technologies need to critically understand the respiratory behavior of the fruits and their associated metabolic functions. A desirable polymer or packaging technology should exhibit enhanced barriers to the gases while providing adequate support to the fruit matrix. In addition, it should also fulfill the role of environmental sustainability and the circular economy. The outcome of this review will highlight the importance of proper post-harvest procedure, appropriate pretreatment, packaging matrix selection, and the storage conditions for effective and enhanced shelf-life storage. Therefore, this review was structured in two phases; the first phase discusses the biochemical understanding of the fruit during storage and transit in response to stress factors. The next phase highlights the various packaging interventions (polymers, biodegradable films, edible coatings, smart packaging, nano-packaging) taken to address these issues, with a key focus on shelf-life enhancement. Further, the key limitations of each technology are appraised. Full article

This study presents the development of a smart packaging material utilizing garlic-derived nitrogen-doped carbon dots (CDs) integrated into a whey protein–starch (WP-S) emulsion. The research aimed to create a real-time, non-invasive biosensor capable of detecting microbial spoilage. The synthesized CDs demonstrated strong pH-sensitive photoluminescence, exhibiting distinct changes in CIE coordinates and fluorescence intensity in response to varying pH values. The WP-S-CDs emulsion was tested against E. coli, S. aureus, and C. albicans. The results showed that the composite film provided a clear colorimetric shift and fluorescence quenching, both of which are directly correlated with microbial metabolic activity. The physical and electronic properties of the composite were investigated to understand the sensing mechanism. Scanning electron microscopy (SEM) of the dried film revealed that the WP-S-CDs system formed a more porous structure with larger pore sizes (3.63–8.18 µm) compared to the control WP-S film (1.62–6.52 µm), which facilitated the rapid diffusion of microbial metabolites. Additionally, density functional theory (DFT) calculations demonstrated that the incorporation of CDs significantly enhanced the composite’s electronic properties by reducing its band gap and increasing its dipole moment, thereby heightening its reactivity and sensitivity to spoilage byproducts. In a practical application on apples, the WP-S-CDs coating produced a visible red spot, confirming its function as a dynamic sensor. The material also showed a dual-action antimicrobial effect, synergistically inhibiting C. albicans while exhibiting an antagonistic effect against bacteria. These findings validate the potential of the WP-S-CDs emulsion as a powerful, multi-faceted intelligent packaging system for food quality monitoring. Full article

The growing accumulation of plastic and electronic waste highlights the urgent need for sustainable and biodegradable polymers. However, developing intrinsically conductive biodegradable polymers remains challenging, particularly for packaging and sensing applications. Poly(lactic acid) (PLA) is intrinsically non-conductive, and enhancing its functionality without compromising structural integrity is a key research goal. In this study, PLA-based filaments were developed using melt extrusion, incorporating cellulose nanocrystals (CNCs), graphene nanoplatelets (GNPs), and carbon nanotubes (CNTs), individually and in hybrid combinations with total filler contents between 1 and 5 wt%. The inclusion of CNC enhanced the dispersion of GNP and CNT, promoting the formation of interconnected conductive networks within the PLA matrix, allowing the percolation threshold to be reached at a lower fillers concentration. Hybrid formulations showed a balance melt strength and processability suitable for fused deposition modelling (FDM) 3D printing and prototypes successfully made. This study also provides the first systematic evaluation of temperature-dependent thermal conductivity of PLA-based composites at multiple temperatures (25, 5, and −20 °C), relevant to typical food and medical supply chains conditions. Full article

Recent advancements in food packaging have transitioned from passive containment toward innovative smart systems that integrate active and intelligent functionalities to improve product preservation, safety, and consumer interaction. This review examines the evolution of these technologies, focusing on biodegradable polymers and nanomaterial-enhanced substrates that combine environmental sustainability with superior barriers and antimicrobial performance. Developments in embedded sensing systems, including chemical, temperature, and humidity sensors, enable the continuous monitoring of food quality and environmental conditions, supporting extended shelf-life and early contamination detection. Intelligent packaging further incorporates indicators, sensors, and data carriers that enhance transparency and traceability across supply chains. These systems are often connected through blockchain and Internet of Things (IoT) platforms for real-time data analysis. The review also addresses consumer engagement via interactive labels and personalized nutritional feedback, along with the economic, behavioral, and regulatory aspects influencing large-scale adoption. Life cycle assessments are analyzed to evaluate trade-offs between enhanced functionality and environmental impact, emphasizing recyclability and end-of-life strategies within circular economy frameworks. Finally, the article discusses current technical challenges while highlighting emerging trends such as AI-driven predictive analytics and IoT-enabled connectivity as key enablers of sustainable, efficient, and safe food packaging systems. Full article

The global food industry is undergoing a critical shift toward sustainability, driven by high postharvest losses—reaching up to 40% for fruits and vegetables—and the need to reduce environmental impact. Sustainable postharvest innovations focus on improving quality, extending shelf life, and minimizing waste through eco-efficient technologies. Advances in non-thermal and minimal processing, including ultrasound, pulsed electric fields, and edible coatings, support nutrient preservation and food safety while reducing energy consumption. Although integrated postharvest technologies can reduce deterioration and microbial spoilage by 70–92%, significant challenges remain, including global losses of 20–40% and the high implementation costs of certain nanostructured materials. Simultaneously, eco-friendly packaging solutions based on biodegradable biopolymers and bio-composites are replacing petroleum-based plastics and enabling intelligent systems capable of monitoring freshness and detecting spoilage. Energy-efficient storage, smart sensors, and optimized cold-chain logistics further contribute to product integrity across distribution networks. In parallel, the circular bioeconomy promotes the valorization of agro-food by-products through the recovery of bioactive compounds with antioxidant and anti-inflammatory benefits. Together, these integrated strategies represent a promising pathway toward reducing postharvest losses, supporting food security, and building a resilient, environmentally responsible fresh produce system. Full article