Search Results (251)

Recycling water treatment sludge (WTS) offers a sustainable solution to reduce environmental waste and enhance soil stabilisation in geotechnical applications. This study investigates the mechanical performance of soil-sludge-cement-lime mixtures through an extensive experimental program and focuses on compaction characteristics and California Bearing Ratio (CBR) values. Mixtures containing 40% soil, 50% sludge, and 10% lime achieved a CBR value of 58.7% and represented a 550% increase compared to untreated soil. Additionally, advanced predictive modelling using symbolic metaheuristic-based genetic programming (GP) techniques, including the Dingo Optimisation Algorithm (DOA), Osprey Optimisation Algorithm (OOA), and Rime-Ice Optimisation Algorithm (RIME), demonstrated exceptional accuracy in predicting CBR values. The GP-RIME model achieved an R² of 0.991 and a mean absolute error (MAE) of 1.02 in predicting CBR values, significantly outperforming traditional regression methods. Four formulas are proposed to predict CBR values. This research highlights the dual benefits of sustainable WTS recycling and advanced modelling techniques, providing scalable solutions for environmentally friendly infrastructure development. This research aligns with global sustainability goals by valorising waste streams from water treatment plants. The reuse of sludge not only reduces landfill disposal but also lowers demand for energy-intensive binders, contributing to circular economy practice and sustainable infrastructure development. Full article

As the global imperative to decarbonize infrastructure intensifies, wastewater treatment plants (WWTPs) are emerging as critical nodes for implementing circular and energy-positive solutions. Among these, thermal energy recovery from sewage sludge presents a transformative opportunity to reduce greenhouse gas (GHG) emissions, enhance energy self-sufficiency, and valorize waste streams. While anaerobic digestion remains the dominant stabilization method in large-scale WWTPs, it often underutilizes the full energy potential of sludge. Recent advancements in thermal processing, including pyrolysis, gasification, hydrothermal carbonization, and incineration with energy recovery, offer innovative pathways for extracting energy in the form of biogas, bio-oil, syngas, and thermal heat, with minimal carbon footprint. This review explores the physicochemical variability of sewage sludge in relation to treatment processes, highlighting how these characteristics influence thermal conversion efficiency and emissions. It also compares conventional and emerging thermal technologies, emphasizing energy yield, scalability, environmental trade-offs, and integration with combined heat and power (CHP) systems. Furthermore, the paper identifies current research gaps and outlines future directions for optimizing sludge-to-energy systems as part of net-zero strategies in the water–energy nexus. This paper contributes to a paradigm shift toward sustainable, decarbonized wastewater management systems by reframing sewage sludge from a disposal challenge to a strategic energy resource. Full article

Sewage sludge, as a by-product of wastewater treatment, represents a significant cost factor in the operation of wastewater treatment plants and accounts for up to 50% of total costs. As sewage sludge still contains a high proportion of water after the basic treatment processes (thickening, stabilization and dewatering), sludge drying helps to reduce further treatment and disposal costs. Conventional drying methods are associated with high energy consumption, making solar drying a more cost-effective alternative. This paper analyzes the economic aspects of constructing a sewage sludge solar drying facility with the help of an expert system based on neural networks. The system considers a range of parameters (plant capacity, transport distance, transport and treatment costs, etc.) to assess the values of the investment as well as the operation and maintenance costs. The analysis was carried out using NeuralTools (Lumivero). Two main options for sludge disposal were investigated: treatment at a regional center (with the sub-options of own or outsourced transport) and handing over of sludge to another legal entity. In total, five neural network models were developed based on the input load (from 75 to 10,000 t/year and from 10,000 to 20,000 t/year) and transport method (own or outsourced transport), resulting in an analysis of over 670,000 scenarios. The key output variable was the net present value of costs over a 30-year period. The results demonstrated high model accuracy (error < 5%) and allowed a comparison of the profitability of constructing a sewage sludge solar drying facility with alternative methods of sludge disposal, in particular with the transport and disposal of the dewatered sludge. Full article

In wastewater treatment, sludge is generated during both the primary and secondary sedimentation processes. With the growing volume of wastewater, sludge production has increased accordingly. Prior to subsequent treatment or disposal, sludge dewatering is a critical step to reduce volume and improve treatment efficiency. The primary challenge lies in the removal of bonded water within the extracellular polymeric substances (EPSs) and the microorganism cells. In this study, electrochemical pretreatment was employed to improve sludge dewatering performance. The optimal electrochemical treatment was achieved at an electrode spacing of 2 cm, a stirring speed of 500 rpm, and an electrolyte (1 M calcium chloride, CaCl₂) dosage of 3 mL for 50 min. Subsequently, flocculation was conducted. Compared with the widely used polyacrylamide (PAM), polydimethyldiallylammonium chloride (PDMDAAC) achieved superior dewatering performance with less than half the dosage required. Under the combined treatment, the final moisture content of the sludge cake was reduced to 53.2%. These findings indicate that the combination of Fe/Ti-based electrochemical pretreatment and flocculation process is a promising and efficient strategy for deep sludge dewatering. Full article

An integrated approach to waste management is based on efficient and safe methods for waste prevention, recycling, and safe waste treatment. In accordance with these principles, in this study, non-hazardous aluminosilicate waste (dust and sand) was used in the solidification/stabilization (S/S) treatment of hazardous waste (coating, emulsion, and sludge) from the automotive industry. Also, the oily component of the waste was valorized and investigated for energy recovery through co-incineration. The two S/S processes were proposed and their sustainability was assessed by utilizing all types of waste generated in the same plant, obtaining stabilized material suitable for safe disposal and oil phases for further valorization, and by techno-economic analysis. The efficiency of the S/S processes was evaluated by measuring unconfined compressive strength, hydraulic conductivity, density, and the EN 12457-4 standard leaching test of S/S products, along with XRD, SEM-EDS, and TG-DTG analyses. The possibility of using the oil phase was assessed based on its calorific value. The techno-economic assessment compared the investments, operating costs, and potential savings of both treatment scenarios. The results show that an integrated approach enables safe waste immobilization and resource recovery, contributing to environmental protection and economic benefits. Full article

The disposal of waste slurry in engineering construction and water environment remediation has become increasingly prominent. The physicochemical composite method integrating flocculation, solidification, and precompression has emerged as an efficient treatment approach, yet the permeability characteristics of slurry reinforced by this method remain insufficiently understood. This paper takes the high-moisture-content sludge generated from lake dredging projects reinforced by the physicochemical composite method as the research objective. Through permeability tests, the permeability characteristics of the physicochemical composite-modified slurry under different factors are tested, and its permeability characteristics are quantified through fitting methods. The research results show that the permeability coefficient decreases with the extension of curing time, decreases with the increase in curing agent dosage, increases with the increase in initial moisture content, and decreases with the increase in pre-stress. Full article

Municipal wastewater treatment relies primarily on biological methods, yet effective disposal of residual sludge remains a major challenge. Converting sludge into biochar via oxygen-limited pyrolysis presents a novel approach for waste resource recovery. This study prepared sludge-based biochar (SBC) through one-step pyrolysis of sewage sludge and applied it to activate peroxymonosulfate (PMS) for degrading diverse contaminants. Characterization (SEM, XPS, FTIR) revealed abundant pore structures and diverse surface functional groups on SBC. Using Acid Orange 7 (AO7) as the target pollutant, SBC effectively degraded AO7 across pH 3.0–9.0 and catalyst dosages (0.2–2.0 g·L⁻¹), achieving a maximum observed rate constant (k_obs) of 0.3108 min^–1. Salinity and common anions showed negligible inhibition on AO7 degradation. SBC maintained 95% degradation efficiency after four reuse cycles and effectively degraded sulfamethoxazole, sulfamethazine, and rhodamine B besides AO7. Mechanistic studies (chemical quenching and ESR) identified singlet oxygen (¹O₂) and superoxide radicals (O₂^•− ) as the dominant reactive oxygen species for AO7 degradation. XPS indicated a 39% reduction in surface carbonyl group content after cycling, contributing to activity decline. LC-MS identified five intermediates, suggesting a potential degradation pathway driven by SBC/PMS system. ECOSAR model predictions indicated significantly reduced biotoxicity of the degradation products compared to AO7. This work provides a strategy for preparing sludge-derived catalysts for PMS activation and pollutant degradation, enabling effective solid waste resource utilization. Full article

Today, several conventional wastes (fly ash, ground granulated blast furnace slags, etc.) are used as valid precursors for geopolymer synthesis. However, there are several new wastes that can be studied to replace geopolymer precursors. This study investigates the behavior of four industrial wastes—suction dust (SW1), red mud (SW2), electro-filter dust (SW3), and extraction sludge (SW4)—as 20 wt.% substitutes for metakaolin in geopolymer synthesis. The objective is to assess how their incorporation before alkali activation affects the structural, thermal, mechanical, chemical, and antimicrobial properties of the resulting geopolymers, namely GPSW1–4. FT-IR analysis confirmed successful geopolymerization in all samples (the main Si-O-T band underwent redshift, confirming Al incorporation in geopolymer structures after alkaline activation), and stability tests revealed that none of the GPSW1–4 samples disintegrated under thermal or water stress. However, GPSW3 showed an increase in efflorescence phenomena after these tests. Moreover, compressive strength was reduced across all waste-containing geopolymers (from 22.0 MPa for GP to 12.6 MPa for GPSW4 and values lower than 8.1 MPa for GPSW1–3), while leaching tests showed that GPSW1 and GPSW4 released antimony (127.5 and 0.128 ppm, respectively) above the legal limits for landfill disposal (0.07 ppm). Thermal analysis indicated that waste composition influenced dehydration and decomposition behavior. The antimicrobial activity of waste-based geopolymers was observed against E. coli, while E. faecalis showed stronger resistance. Overall, considering leaching properties, SW2 and SW3 were properly entrapped in the GP structure, but showed lower mechanical properties. However, their antimicrobial activity could be useful for surface coating applications. Regarding GPSW1 and GPSW4, the former needs some treatment before incorporation, since Sb is not stable, while the latter, showing a good compressive strength, higher thermal stability, and leaching Sb value not far from the legal limit, could be used for the inner reinforcement of building materials. Full article

Wastewater treatment plants (WWTPs) are critical infrastructure that lessen the environmental impacts of human activity by stabilizing wastewaters laden with organics, chemicals, and nutrients. WWTPs face an increasing global population, greater wastewater volumes, stricter environmental regulations, and additional societal pressures to implement more sustainable and energy-efficient waste management strategies. WWTPs are energy-intensive facilities that generate significant GHG emissions and involve high operational costs. Therefore, improving the process efficiency can lead to widespread environmental and economic benefits. One promising approach is to integrate anaerobic digestion (AD) with hydrothermal carbonization (HTC) to enhance sludge treatment, optimize energy recovery, create valuable bio-based materials, and minimize sludge disposal. This study employs an LCA to evaluate the environmental impact of coupling HTC with AD compared to conventional AD treatment. HTC degrades wastewater sludge in an aqueous medium, producing carbon-dense hydrochar while reducing sludge volumes. HTC also generates an aqueous byproduct containing >30% of the original carbon as simple organics. In this system model, the aqueous byproduct is returned to AD to generate additional biogas, which then provides heat and power for the WWTP and HTC process. The results indicate that the integrated AD + HTC system significantly reduces environmental emissions and sludge volumes, increases net energy recovery, and improves wastewater sludge valorization compared to conventional AD. This research highlights the potential of AD + HTC as a key circular bioeconomy strategy, offering an innovative and efficient solution for advancing the sustainability of WWTPs. Full article

Sludge dewatering is a key step in the overall process of sludge treatment and disposal. In this study, ferric tannate was synthesized by chemically complexing tannic acid with Fe₂(SO₄)₃ under various conditions and then was innovatively employed to enhance electrochemical conditioning (ECC) for municipal sludge dewatering. The optimal preparation conditions of ferric tannate were determined as a tannic acid to iron ion molar ratio of 0.8:10, pH of 10, and reaction time of 2 h. Subsequently, ferric tannate-enhanced ECC was investigated under different dosages and operating parameters. The optimal conditions were identified as ferric tannate dosage of 20% total solid, voltage of 50 V, and reaction time of 30 min, under which capillary suction time, specific resistance to filtration, and water content of dewatered sludge cake decreased by 84.3%, 84.2%, and 17.6%, respectively. Results of the mechanism analysis indicated that ferric tannate effectively reduced sludge viscosity, increased zeta potential, and neutralized the negative surface charges via charge neutralization, hydrophobic interactions, and hydrogen bonding. Meanwhile, adsorption bridging promoted floc aggregation and particle growth. Compared with the ECC process alone, the addition of ferric tannate in the ferric tannate-enhanced ECC process generated more ^•OH, promoting the extracellular polymeric substance degradation and protein removal, thereby improving sludge hydrophobicity. Furthermore, the floc structure was reconstructed into a more compact and smooth morphology, facilitating the release of bound water during filtration. These findings provide new technical and theoretical support for the development of eco-friendly and efficient sludge conditioning and dewatering processes. Full article

This paper presents the results of a survey of the designed biological wastewater treatment facilities of an enterprise specializing in the production of rubber products. The aim of the study was to assess the efficiency of wastewater treatment systems under the conditions of a salvo discharge of industrial effluents that differ in composition from domestic wastewater. The analysis covered the parameters of water supply, water disposal, and wastewater characteristics at various stages of treatment. Three samples were taken: after washing the premises (WW1), at the inlet to the treatment facility (WW2), and at the outlet after treatment (WW3). Experimental assessment of the purification efficiency for key pollutants showed a high degree of removal of surfactants (91.2%), oil products (84.4%), and COD (63.4%). However, phosphorus–phosphate turned out to be significantly higher than the norm—2.32 mg/L with an acceptable level of 0.2 mg/L—which corresponds to an excess of 11.6 times. A low degree of ammonium nitrogen removal was also revealed—62%. Calculations showed a critically high ratio of COD/BOD5 = 5.1 with the recommended <2.6, which indicates a small share of biodegradable substances and the need to implement physical and chemical treatment methods. The absence of the characteristic smell of household wastewater and the presence of black inorganic sediment confirm the toxicity of emerging pollutants for activated sludge. It is concluded that the installed biological treatment system cannot cope with the salvo loads of industrial wastewater. Optimization measures are proposed: preliminary local treatment, dosed feed, and a separate treatment system. Full article

Waste activated sludge (WAS), a byproduct of livestock wastewater treatment, poses significant disposal challenges due to its low biodegradability and potential environmental impact. Anaerobic digestion (AD) offers a sustainable approach for methane recovery and sludge stabilization. This study evaluates the biomethane potential (BMP) of WAS and its co-digestion with swine slurry (SS), water lily (Nymphaea spp.), and lotus (Nelumbo nucifera) shoot biomass to enhance methane yield. Batch BMP assays were conducted at substrate-to-inoculum (S/I) ratios of 1.0 and 0.5, with methane production kinetics analyzed using the modified Gompertz model. Mono-digestion of WAS yielded 259.35–460.88 NmL CH₄/g VS_added, while co-digestion with SS, water lily, and lotus increased yields by 14.89%, 10.97%, and 16.89%, respectively, surpassing 500 NmL CH₄/g VS_added. All co-digestion combinations exhibited synergistic effects (α > 1), enhancing methane production beyond individual substrate contributions. Lower S/I ratios improved methane yields and biodegradability, highlighting the role of inoculum availability. Co-digestion reduced the lag phase limitations of WAS and plant biomass, improving process efficiency. These findings demonstrate that co-digesting WAS with nutrient-rich co-substrates optimizes biogas production, supporting sustainable sludge management and renewable energy recovery in livestock wastewater treatment systems. Full article

This work studies and analyzes the transition from a linear to a circular economy through wastewater treatment and resource recovery. As wastewater volumes grow, sustainable management becomes critical. This study highlights the reuse of treated effluent, beneficial sludge utilization, and energy generation via anaerobic digestion. Wastewater treatment plants should be envisioned as hubs for recovering water, materials, and energy, rather than disposal facilities. Emphasizing resource efficiency, the circular economy approach offers viable solutions to challenges related to resource scarcity, climate change, and ecological impact. Full article

The storage of sewage sludge in landfills is still the primary method of their disposal in many countries. Therefore, finding sustainable solutions for the reuse of this waste is an important issue to be addressed. This paper presents the results of research on processing sewage sludge generated at the wastewater treatment plants of Almaty, Kazakhstan, for use in the manufacturing of ceramic bricks. The chemical composition of the sewage sludge was determined, showing the presence of 35.7% silicon dioxide, 7.3% aluminum oxide, 11.2% iron oxide, and 10.6% calcium oxide. Experimental studies established that adding sewage sludge to clay reduces the compressive strength of ceramic bricks while increasing their flexural strength. Furthermore, as the proportion of sewage sludge in the clay mixture increases, the average density of the ceramic bricks decreases, while water absorption increases. It was also found that ceramic bricks made from a mixture of 90% clay and 10% sewage sludge demonstrated the best physico-mechanical properties. This composition showed increased flexural strength and a simultaneous reduction in the average density by 15.4%, indicating the improved structural quality of the manufactured bricks. Full article

The treatment of wastewater and the utilization of the by-products of these processes are an important part of the circular economy. The sewage sludge, a result of wastewater treatment, could be used as a material for plant nutrient supply and/or soil-improving products. The city of Nyíregyháza, Hungary, with 120,000 citizens, has a well-planned water treatment plant operated by Nyírségvíz Ltd., which, in cooperation with the Research Institute of Nyíregyháza, developed a municipal sewage sludge compost (SSC). The closed loop of sewage water treatment and the agricultural utilization of its by-product has been developed and managed. The compost product called Nyírkomposzt was planned for acidic sandy soils. Beyond the agronomic benefits, the sustainable and environmentally sound utilization of SSC reduces sewage sludge disposal. This active involvement of a water utility company demonstrates the potential of cross-sectoral cooperation in solving environmental problems. The quality of the compost fits the Hungarian legislation. To study the effects of 0, 9, 18, and 27 t ha⁻¹ doses of compost on acidic sandy soil, a long-term small plot experiment was started in 2003. The cumulative effects of the regular (every third year, last treatment before sampling in 2021) application of the SSC showed positive changes in basic soil properties, depending on the doses used. Increasing values were found in the case of pH from 4.5 to 6, plant available P₂O₅ from 240 to 690 ppm, and plant available K₂O from 180 to 200 ppm. The plant-available zinc and copper content also increased. Soil organic matter and total N content stabilized at around 0.9% and 0.08%, respectively. The grain yields of winter rye also increased in both investigated years. The yields of 18 t ha⁻¹ treatment were about two times higher compared to the control, but only in 2022 was the difference significant. Our findings underscore the potential of well-planned SSC applications to improve the fertility of ploughed, acidic sandy soil, taking into account the theory of the circular economy by utilizing wastes and decreasing landfilling. Full article