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22 pages, 13186 KiB  
Article
Detection of Steel Reinforcement in Concrete Using Active Microwave Thermography and Neural Network-Based Analysis
by Barbara Szymanik, Maja Kocoń, Sam Ang Keo, Franck Brachelet and Didier Defer
Appl. Sci. 2025, 15(15), 8419; https://doi.org/10.3390/app15158419 (registering DOI) - 29 Jul 2025
Viewed by 210
Abstract
Non-destructive evaluation of reinforced concrete structures is essential for effective maintenance and safety assessments. This study explores the combined use of active microwave thermography and deep learning to detect and localize steel reinforcement within concrete elements. Numerical simulations were developed to model the [...] Read more.
Non-destructive evaluation of reinforced concrete structures is essential for effective maintenance and safety assessments. This study explores the combined use of active microwave thermography and deep learning to detect and localize steel reinforcement within concrete elements. Numerical simulations were developed to model the thermal response of reinforced concrete subjected to microwave excitation, generating synthetic thermal images representing the surface temperature patterns of reinforced concrete, influenced by subsurface steel reinforcement. These images served as training data for a deep neural network designed to identify and localize rebar positions based on thermal patterns. The model was trained exclusively on simulation data and subsequently validated using experimental measurements obtained from large-format concrete slabs incorporating a structured layout of embedded steel reinforcement bars. Surface temperature distributions obtained through infrared imaging were compared with model predictions to evaluate detection accuracy. The results demonstrate that the proposed method can successfully identify the presence and approximate location of internal reinforcement without damaging the concrete surface. This approach introduces a new pathway for contactless, automated inspection using a combination of physical modeling and data-driven analysis. While the current work focuses on rebar detection and localization, the methodology lays the foundation for broader applications in non-destructive testing of concrete infrastructure. Full article
(This article belongs to the Special Issue Innovations in Artificial Neural Network Applications)
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24 pages, 1816 KiB  
Article
Efficient Swell Risk Prediction for Building Design Using a Domain-Guided Machine Learning Model
by Hani S. Alharbi
Buildings 2025, 15(14), 2530; https://doi.org/10.3390/buildings15142530 - 18 Jul 2025
Viewed by 332
Abstract
Expansive clays damage the foundations, slabs, and utilities of low- and mid-rise buildings, threatening daily operations and incurring billions of dollars in costs globally. This study pioneers a domain-informed machine learning framework, coupled with a collinearity-aware feature selection strategy, to predict soil swell [...] Read more.
Expansive clays damage the foundations, slabs, and utilities of low- and mid-rise buildings, threatening daily operations and incurring billions of dollars in costs globally. This study pioneers a domain-informed machine learning framework, coupled with a collinearity-aware feature selection strategy, to predict soil swell potential solely from routine index properties. Following hard-limit filtering and Unified Soil Classification System (USCS) screening, 291 valid samples were extracted from a public dataset of 395 cases. A random forest benchmark model was developed using five correlated features, and a multicollinearity analysis, as indicated by the variance inflation factor, revealed exact linear dependence among the Atterberg limits. A parsimonious two-variable model, based solely on plasticity index (PI) and clay fraction (C), was retained. On an 80:20 stratified hold-out set, this simplified model reduced root mean square error (RMSE) from 9.0% to 6.8% and maximum residuals from 42% to 16%. Bootstrap analysis confirmed a median RMSE of 7.5% with stable 95% prediction intervals. Shapley Additive Explanations (SHAP) analysis revealed that PI accounted for approximately 75% of the model’s influence, highlighting the critical swell surge beyond PI ≈ 55%. This work introduces a rule-based cleaning pipeline and collinearity-aware feature selection to derive a robust, two-variable model balancing accuracy and interpretability, a lightweight, interpretable tool for foundation design, GIS zoning, and BIM workflows. Full article
(This article belongs to the Section Construction Management, and Computers & Digitization)
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29 pages, 7122 KiB  
Article
Experimental Study on Two Types of Novel Prefabricated Counterfort Retaining Wall: Performance Characteristics and Earth Pressure Reduction Effect of Geogrids
by Ao Luo, Yutao Feng, Detan Liu, Junjie Wang, Shi Wang, Huikun Ling and Shiyuan Huang
Coatings 2025, 15(7), 841; https://doi.org/10.3390/coatings15070841 - 18 Jul 2025
Viewed by 301
Abstract
Conventional cast-in-place counterfort retaining walls, while widely used to support the fill body in geotechnical engineering cases, suffer from extended construction cycles and environmental impacts that constrain their usage more widely. In this study, in order to overcome these limitations, the performance of [...] Read more.
Conventional cast-in-place counterfort retaining walls, while widely used to support the fill body in geotechnical engineering cases, suffer from extended construction cycles and environmental impacts that constrain their usage more widely. In this study, in order to overcome these limitations, the performance of two types of innovative prefabricated counterfort retaining wall system—a monolithic design and a modular design—was investigated through physical modeling. The results reveal that failure mechanisms are fundamentally governed by the distribution of stress at the connection interfaces. The monolithic system, with fewer connections, concentrates stress and is more vulnerable to cracking at the primary joints. In contrast, the modular system disperses loads across numerous connections, reducing localized stress. Critically, this analysis identified a construction-dependent failure mode: incomplete contact between the foundation and the base slab induces severe bending moments that can lead to catastrophic failure. Furthermore, this study shows that complex stress states due to backfill failure can induce detrimental tensile forces on the wall structure. To address this, a composite soil material–wall structure system incorporating geogrid reinforcement was developed. This system significantly enhances the backfill’s bearing capacity and mitigates adverse loading. Based on the comprehensive analysis of settlement and structural performance, the optimal configuration involves concentrating geogrid layers in the upper third of section of the backfill, with sparser distribution below. Full article
(This article belongs to the Special Issue Novel Cleaner Materials for Pavements)
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23 pages, 4982 KiB  
Article
Analysis of Influence of Cut-and-Cover Method on Retaining Structures and Differential Settlement in Subway Foundation Pit Construction
by Yi Liu, Lei Huang, Xiaolin Tang, Yanbin Xue, Wenbin Ke, Yang Luo and Lingxiao Guan
Appl. Sci. 2025, 15(13), 7520; https://doi.org/10.3390/app15137520 - 4 Jul 2025
Viewed by 282
Abstract
This study established a numerical model for a foundation pit at the Zhongyilu Station of the Wuhan Metro Line 12, using Plaxis3D version 2021 finite element software to examine the horizontal displacement of the diaphragm wall, ground surface settlement, and differential settlement between [...] Read more.
This study established a numerical model for a foundation pit at the Zhongyilu Station of the Wuhan Metro Line 12, using Plaxis3D version 2021 finite element software to examine the horizontal displacement of the diaphragm wall, ground surface settlement, and differential settlement between the diaphragm wall and the lattice columns across various construction stages. A comparison with the cut-and-cover method prompted the adoption of a strategy that integrates segmental pouring of the main structure and the installation of internal supports to optimize the original scheme. The results indicated that as the foundation pit was excavated, both the horizontal displacement of diaphragm wall and the ground surface settlement gradually increased, while the differential settlement between the diaphragm wall and the lattice columns shows exhibited an initial decrease followed by an increase. In comparison to the cut-and-cover method, the cover-and-cut method demonstrated greater efficacy in controlling foundation pit deformation and minimizing disturbances to surrounding environment. As the number of segmental pouring layers and support levels increased, the overall deformation of the foundation pit showed a gradual decreasing trend, and the differential settlement between the diaphragm wall and the lattice columns continued to fluctuate. When each floor slab was poured in three layers with two supports placed in the middle, the maximum horizontal displacement of the diaphragm wall could be reduced by 22.47%, and the maximum ground surface settlement could be decreased by 19.01%. The findings in this research can provide valuable basis and reference for the design and construction of similar projects. Full article
(This article belongs to the Special Issue Advances and Challenges in Rock Mechanics and Rock Engineering)
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23 pages, 3551 KiB  
Article
The Influence of Soft Soil, Pile–Raft Foundation and Bamboo on the Bearing Characteristics of Reinforced Concrete (RC) Structure
by Zhibin Zhong, Xiaotong He, Shangheng Huang, Chao Ma, Baoxian Liu, Zhile Shu, Yineng Wang, Kai Cui and Lining Zheng
Buildings 2025, 15(13), 2302; https://doi.org/10.3390/buildings15132302 - 30 Jun 2025
Viewed by 348
Abstract
Pile–raft foundations are widely used in soft soil engineering due to their good integrity and high stiffness. However, traditional design methods independently design pile–raft foundations and superstructures, ignoring their interaction. This leads to significant deviations from actual conditions when the superstructure height increases, [...] Read more.
Pile–raft foundations are widely used in soft soil engineering due to their good integrity and high stiffness. However, traditional design methods independently design pile–raft foundations and superstructures, ignoring their interaction. This leads to significant deviations from actual conditions when the superstructure height increases, resulting in excessive costs and adverse effects on building stability. This study experimentally investigates the interaction characteristics of pile–raft foundations and superstructures in soft soil under different working conditions using a 1:10 geometric similarity model. The superstructure is a cast-in-place frame structure (beams, columns, and slabs) with bamboo skeletons with the same cross-sectional area as the piles and rafts, cast with concrete. The piles in the foundation use rectangular bamboo strips (side length ~0.2 cm) instead of steel bars, with M1.5 mortar replacing C30 concrete. The raft is also made of similar materials. The results show that the soil settlement significantly increases under the combined action of the pile–raft and superstructure with increasing load. The superstructure stiffness constrains foundation deformation, enhances bearing capacity, and controls differential settlement. The pile top reaction force exhibits a logarithmic relationship with the number of floors, coordinating the pile bearing performance. Designers should consider the superstructure’s constraint of the foundation deformation and strengthen the flexural capacity of inner pile tops and bottom columns for safety and economy. Full article
(This article belongs to the Section Building Structures)
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25 pages, 3407 KiB  
Review
Reconstruction of Old Pavements Based on Resonant Rubblization Technology: A Review of Technological Progress, Engineering Applications, and Intelligent Development
by Sibo Ding, Dehuan Sun, Yongtao Hu, Shuang Lu, Zedong Qiu, Shuo Zhang, Lei Wang, Shaowei Jiang, Tao Han and Yingli Gao
Buildings 2025, 15(13), 2165; https://doi.org/10.3390/buildings15132165 - 21 Jun 2025
Viewed by 358
Abstract
With the continuous expansion of highway networks and rapid advancements in the transportation industry, the need for highway maintenance and reconstruction has become increasingly urgent. Resonant rubblization technology generates an interlocking structure within the pavement layer by producing diagonal cracks at angles of [...] Read more.
With the continuous expansion of highway networks and rapid advancements in the transportation industry, the need for highway maintenance and reconstruction has become increasingly urgent. Resonant rubblization technology generates an interlocking structure within the pavement layer by producing diagonal cracks at angles of 35–40°, thereby significantly enhancing load-bearing capacity and structural stability. As a result, this technique offers substantial benefits, including a marked reduction in reflective cracking, efficient reuse of existing concrete slabs (with a utilization rate exceeding 85%), reduced construction costs (by 15–30% compared to conventional methods), and faster construction speeds—up to 7000 square yards per day. Consequently, resonant rubblization has emerged as a key method for rehabilitating aging cement concrete pavements. Building on this foundation, this paper reviews the fundamental principles of resonant rubblization technology by synthesizing global research findings and engineering case studies. It provides a comprehensive analysis of the historical development, equipment design, construction principles, and practical application outcomes of resonant rubblization, with particular attention to its effects on pavement structure, load-bearing capacity, and long-term stability. Future research should focus on developing more realistic subgrade models, improving evaluation methods for post-rubblization pavement performance, and advancing the intelligentization of resonant equipment. The ultimate goal is to enhance the quality of road maintenance and repair, ensure road safety, and promote the development of long-life, sustainable road infrastructure through the continued advancement and application of resonant rubblization technology. Full article
(This article belongs to the Section Building Structures)
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21 pages, 14573 KiB  
Article
Dynamic Response and Computational Modeling of Truss-Reinforced Phosphogypsum-Concrete Composite Slabs Subjected to Impact Loading: A Parametric Finite Element Analysis
by Lirong Sha, Yan Han and Lijie Zhang
Buildings 2025, 15(11), 1948; https://doi.org/10.3390/buildings15111948 - 4 Jun 2025
Viewed by 372
Abstract
As a by-product of phosphate fertilizer production, phosphogypsum (PG) poses pressing environmental challenges that demand urgent resolution. To address the research gap in dynamic impact behavior of PG-modified concrete (PGC), this study developed truss-reinforced PGC slabs (PG volumetric fractions: 0% and 2%) and [...] Read more.
As a by-product of phosphate fertilizer production, phosphogypsum (PG) poses pressing environmental challenges that demand urgent resolution. To address the research gap in dynamic impact behavior of PG-modified concrete (PGC), this study developed truss-reinforced PGC slabs (PG volumetric fractions: 0% and 2%) and evaluated their impact resistance through drop-weight tests from a 3.75 m height. A systematic parametric investigation was conducted to quantify the effects of slab thickness (100–120 mm), steel plate reinforcement at the tension zone, PG content, and impact cycles. Experimental results revealed that increasing slab thickness to 120 mm reduced mid-span displacement by 13%, while incorporating steel plate reinforcement provided an additional 5.3% reduction. Notably, PG addition effectively suppressed crack propagation, transitioning failure modes from radial fracture patterns to localized mid-span damage. Finite element modeling ABAQUS (2022) validated experimental observations, demonstrating strong agreement. While optimized PG dosage (2%) exhibited limited influence on impact resistance, it enhanced PG utilization efficiency by 18%. Combined with increased slab thickness (displacement reduction: 13%), this study establishes a design framework balancing environmental sustainability and structural reliability for impact-resistant PGC applications. Within the framework of truss-reinforced concrete slabs with constant PG dosage, this study established a numerical model for geometric parameter modulation of impactors. Through systematic adjustment of the drop hammer’s contact width (a) and vertical geometric height (h), a dimensionless control parameter—aspect ratio c = h/a (0.2 ≤ c ≤ 1.8)—was proposed. Nonlinear dynamic analysis revealed that the peak impact load demonstrates an inverse proportional functional decay relationship with increasing c, yielding an empirical predictive model. These parametrized regularities provide theoretical foundations for contact interface optimization in impact-resistant structural design. Full article
(This article belongs to the Section Building Structures)
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20 pages, 3967 KiB  
Article
Upper Shallow Foundation Pit Engineering: Utilization and Evaluation of Portal Frame Anti-Heave Structures
by Jun He, Jinping Ou, Xiangsheng Chen, Shuya Liu, Kewen Huang and Xu Zhang
Buildings 2025, 15(11), 1943; https://doi.org/10.3390/buildings15111943 - 4 Jun 2025
Viewed by 371
Abstract
The excavation of upper shallow foundation pits may cause the uneven deformation of existing tunnels buried below a shallow depth. Improper control measures may lead to a series of diseases, such as local cracking or breakage of the tunnel lining, which threaten the [...] Read more.
The excavation of upper shallow foundation pits may cause the uneven deformation of existing tunnels buried below a shallow depth. Improper control measures may lead to a series of diseases, such as local cracking or breakage of the tunnel lining, which threaten the safety of tunnel operations. Regarding the safety of the existing tunnel affected by the construction of the foundation pit, cases of the application of portal frame anti-heave structures in upper foundation pit projects of existing tunnels in Shenzhen have been documented, and the main influencing factors have been analyzed and summarized. Taking the Qianhai Ring Water Corridor Project as an example, numerical orthogonal experiments were conducted to analyze the deformation response patterns in the depth of existing tunnels and the effectiveness of control measures in the upper shallow of foundation pit engineering. The roles of portal frame anti-heave structures are analyzed in detail using measured data. Studies indicate that the deformation of the existing tunnels mainly occurs during the top and immediately adjacent block excavation stages, and stabilizes after the uplift-resisting piles and anti-floating slabs form an effective frame structure. The portal frame anti-heave structures, combined with measures such as block excavation, jet grouting interlocking reinforcement, backfilling, and surcharge loading, have extremely strong deformation control capabilities. However, the construction costs are relatively high, leaving room for optimization. Full article
(This article belongs to the Special Issue Design, Construction and Maintenance of Underground Structures)
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19 pages, 14276 KiB  
Article
Parameter Optimization Analysis of Buttressed Pile Foundation Beam Retaining Wall Under Seismic Action
by Yonggui Lin, Chunshan Yang, Aoyu Xu, Hui Ma, Yadong Li and Chuanzhi Wang
Buildings 2025, 15(10), 1748; https://doi.org/10.3390/buildings15101748 - 21 May 2025
Viewed by 367
Abstract
To enhance the seismic performance of the pile foundation beam retaining wall-anti-slide pile system in slope engineering, this study adopts an innovative approach combining shaking-table tests and three-dimensional numerical modeling to systematically investigate the dynamic coupling effects between the geometric parameters of the [...] Read more.
To enhance the seismic performance of the pile foundation beam retaining wall-anti-slide pile system in slope engineering, this study adopts an innovative approach combining shaking-table tests and three-dimensional numerical modeling to systematically investigate the dynamic coupling effects between the geometric parameters of the beam-slab and the height of the retaining wall. The results demonstrate that the numerical model effectively reproduces the time–frequency characteristics of pile-top acceleration observed in the shaking-table tests, revealing a U-shaped displacement distribution pattern along the slope crest under seismic loading, with larger displacements in the middle and smaller ones on both sides. Parameter sensitivity analysis of the pile foundation beam retaining wall-anti-slide pile system indicates that while increasing the width of the beam-slab improves the overall stability of anti-slide piles, it also exacerbates the stress concentration at the base of the retaining wall. Conversely, an increase in retaining wall height leads to the nonlinear amplification of the acceleration response in the pile–soil system. The study confirms that optimizing the synergistic design of the beam-slab length and width while controlling the retaining wall height can significantly enhance the seismic performance of the structure. These findings provide a numerical model-based analysis method with both theoretical depth and engineering applicability for the parametric design of pile foundation beam retaining wall anti-slide pile systems in slope engineering located in high-seismic regions. Full article
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16 pages, 5703 KiB  
Article
Simulation Method for Complex Constraints and the Necessity of Joints in an Early-Age, Large-Volume Concrete Slab—A Case Study of Complex Column Grids and Wall Constraints
by Wenqian Li, Wei Jiang, Chen Fu, Zhiyi Li and Hao Zhang
Buildings 2025, 15(10), 1647; https://doi.org/10.3390/buildings15101647 - 14 May 2025
Viewed by 378
Abstract
In modern engineering and construction, mass concrete structures impose stringent requirements on crack control. However, there exists a conflict between design and construction: design primarily addresses the structural performance needs during service phases, while construction must confront the challenges of early-stage performance. It [...] Read more.
In modern engineering and construction, mass concrete structures impose stringent requirements on crack control. However, there exists a conflict between design and construction: design primarily addresses the structural performance needs during service phases, while construction must confront the challenges of early-stage performance. It is, therefore, essential to investigate the complex constraints affecting mass concrete structures during their early stages. In this paper, a spring foundation was employed to simulate the intricate constraints on mass concrete footings at early ages, with parametric analyses systematically exploring the influence of spring constant values. The study reveals that excessively large spring constants overestimate constraint effects, leading to amplified stress calculations, while overly small constants underestimate actual constraints, resulting in diminished computed stresses. Building on these findings, this work establishes a quantitative relationship between spring constants and stress responses. Notably, a spring constant table incorporating various constraint scenarios was compiled to provide engineering recommendations. The goal was to reconcile the conflict between early-age and in-service performance through precise constraint modeling, offering theoretical foundations for selecting rational constraint parameters. This approach resolves critical issues in bottom slab design optimization and construction control, particularly addressing abnormal stress distributions and crack control challenges stemming from complex constraints. Full article
(This article belongs to the Special Issue Trends and Prospects in Cementitious Material)
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16 pages, 4962 KiB  
Article
Seismic Response Mitigation of Reinforced-Concrete High-Speed Railway Bridges with Hierarchical Curved Steel Dampers
by Mingshi Liang, Liqiang Jiang and Jianguang He
Materials 2025, 18(9), 2120; https://doi.org/10.3390/ma18092120 - 5 May 2025
Viewed by 572
Abstract
To address the seismic vulnerability of high-speed railway bridges (HSRBs) in seismically active regions, this study proposes a hierarchical curved steel damper (CSD) designed to mitigate excessive girder displacements induced by conventional isolation devices. The CSD integrates U-shaped and hollow diamond-shaped steel plates [...] Read more.
To address the seismic vulnerability of high-speed railway bridges (HSRBs) in seismically active regions, this study proposes a hierarchical curved steel damper (CSD) designed to mitigate excessive girder displacements induced by conventional isolation devices. The CSD integrates U-shaped and hollow diamond-shaped steel plates to achieve stable energy dissipation through coupled bending deformation. A finite element model is developed, and its hysteretic behavior is confirmed, with an energy dissipation coefficient of 1.82 and an equivalent damping ratio of 12.7%. An integrated high-speed railway track–bridge-CSD spatial coupling model is developed in OpenSees, which incorporates nonlinear springs for interlayer track interactions. Nonlinear time–history analyses under 40 spectrum-matched ground motions reveal that the CSD reduces transverse girder displacements by 73.7–79.2% and attenuates track slab acceleration peaks by 52.4% compared with uncontrolled cases. However, it increases the maximum bending moment at pier bases by up to 18.3%, necessitating supplemental energy-dissipating components for balanced force redistribution. This work provides a theoretical foundation and practical methodology for seismic response control and retrofitting of the HSRB in high-intensity seismic regions. Full article
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26 pages, 18959 KiB  
Review
A Review on the Progressive Collapse of Reinforced Concrete Flat Slab–Column Structures
by Xiao Li, Tengfang Dong, Chengquan Wang, Weiwei Zhang, Rongyang Liu and Jingjing Wang
Materials 2025, 18(9), 2056; https://doi.org/10.3390/ma18092056 - 30 Apr 2025
Viewed by 608
Abstract
Reinforced concrete flat slab–column structures, lacking the redundancy provided by a beam–column system, are susceptible to punching shear failure under extreme loading conditions, which may lead to progressive collapse with catastrophic consequences. A systematic review of recent advancements in the progressive collapse resistance [...] Read more.
Reinforced concrete flat slab–column structures, lacking the redundancy provided by a beam–column system, are susceptible to punching shear failure under extreme loading conditions, which may lead to progressive collapse with catastrophic consequences. A systematic review of recent advancements in the progressive collapse resistance of flat slab–column systems has been provided, categorizing the methodologies into experimental investigation, theoretical analysis, and numerical simulation. Experimental studies primarily utilize the Alternative Load Path methodology, incorporating both quasi-static and dynamic loading protocols to assess structural performance. Different column removal scenarios (e.g., corner, edge, and interior column failures) clarify the load redistribution patterns and the evolution of resistance mechanisms. Theoretical frameworks focus on tensile and compressive membrane actions, punching shear mechanism, and post-punching shear mechanism. Analytical models, incorporating strain-hardening effects and deformation compatibility constraints, show improved correlation with experimental results. Numerical simulations use multi-scale modeling strategies, integrating micro-level joint models with macro-level structural assemblies. Advanced finite element analysis techniques effectively replicate collapse behaviors under various column failure scenarios, validated by full-scale test data. This synthesis identifies key research priorities and technical challenges in collapse-resistant design, establishing theoretical foundations for future investigations of flat slab systems under multi-hazard coupling effects. Full article
(This article belongs to the Section Construction and Building Materials)
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18 pages, 11198 KiB  
Article
Insight into the Common W-Shaped Uneven Solidification Profile in Slab Casting: From Mechanisms to Targeted Strategies
by Hao Geng, Feifei Yang, Shuaikang Xia, Pu Wang, Jinwen Jin and Jiaquan Zhang
Materials 2025, 18(8), 1867; https://doi.org/10.3390/ma18081867 - 18 Apr 2025
Viewed by 410
Abstract
This study elucidates the underlying formation mechanisms and mitigation strategies for the W-shaped solidification profile in slab continuous casting. Through the development of a multiphysics coupling numerical model, integrated with measured nozzle cooling characteristics in the secondary cooling zone, the effect of steel [...] Read more.
This study elucidates the underlying formation mechanisms and mitigation strategies for the W-shaped solidification profile in slab continuous casting. Through the development of a multiphysics coupling numerical model, integrated with measured nozzle cooling characteristics in the secondary cooling zone, the effect of steel flow patterns in mold and non-uniform cooling conditions in the secondary cooling zone on solidifying shell evolution is systematically studied. A principal finding is that wide-face shell erosion, induced by both the radial expansion jet and the lower recirculation, constitutes the primary determinant of uneven shell thickness. An increase in the immersion depth and inclination angle of the nozzle side-hole exacerbates the non-uniformity of the solidified shell. Non-uniform cooling in the secondary cooling zone further amplifies the shell thickness differences, culminating in characteristic dumbbell-shaped solidified shell geometry. Strategic implementation of localized enhanced cooling on the wide face in the secondary cooling zone demonstrates significant improvement in shell uniformity, with implementation efficacy contingent upon a critical process window (Segments 1–6). These findings establish mechanistic foundations and deliver practical guidance for minimizing centerline segregation through optimized continuous casting parameter configuration. Full article
(This article belongs to the Special Issue Research on Metal Cutting, Casting, Forming, and Heat Treatment)
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19 pages, 9650 KiB  
Article
Study on the Causes of Cracking in Concrete Components of a High-Pile Beam Plate Wharf
by Chao Yang, Pengjuan He, Shaohua Wang, Jiao Wang and Zuoxiang Zhu
Buildings 2025, 15(8), 1352; https://doi.org/10.3390/buildings15081352 - 18 Apr 2025
Viewed by 574
Abstract
The high-pile beam slab structure is a commonly employed design for riverbank wharves; however, the wharf structure may incur damage due to various factors during long-term operation, resulting in potential safety concerns. To illustrate this, an investigation was conducted on a high-pile beam [...] Read more.
The high-pile beam slab structure is a commonly employed design for riverbank wharves; however, the wharf structure may incur damage due to various factors during long-term operation, resulting in potential safety concerns. To illustrate this, an investigation was conducted on a high-pile beam slab wharf, which included on-site examination, testing, and large-scale three-dimensional numerical simulation. The effects of gravity, ship impact, earthquake, lateral impact, water, and crane change were considered to explore the causes of cracking in the wharf concrete components. The results indicated that crane modification significantly augmented loads, precipitating notable deformation (92% increase in maximum vertical displacement), and the maximum tensile stress exceeded concrete tensile strength. The inadequate thickness of the steel reinforcement protective layer caused concrete carbonation, steel exposure, and corrosion, reducing structural capacity. The presence of defects in the pile foundation has been shown to result in high stress concentrations, which can lead to deformation and damage. There was a 58% increase in vertical displacement in the concrete components above the affected area compared to intact piles. Based on analysis of the results, appropriate measures for strengthening and correction have been proposed to ensure the safety and durability of the wharf. A comprehensive multifactor evaluation and 3D simulation of the actual dimensions are recommended to ensure the safety of wharf structures. Full article
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14 pages, 12254 KiB  
Article
Experimental Exploration of Performance of “Prestressed” Geosynthetic-Reinforced Sheet Pile Retaining Wall
by Yong Liu, Tengfei Yan, Xinning Tan, Zhilong Shi and Kaiwen Liu
Buildings 2025, 15(8), 1278; https://doi.org/10.3390/buildings15081278 - 14 Apr 2025
Viewed by 444
Abstract
The sheet pile wall, a widely used retaining structure in railway construction, faces limitations such as restricted height, construction difficulties, and high costs. While geosynthetic-reinforced soil technology enhances soil tensile strength, it often lacks sufficient stiffness and strength. To address these issues, this [...] Read more.
The sheet pile wall, a widely used retaining structure in railway construction, faces limitations such as restricted height, construction difficulties, and high costs. While geosynthetic-reinforced soil technology enhances soil tensile strength, it often lacks sufficient stiffness and strength. To address these issues, this study proposes a “prestressed” geosynthetic-reinforced sheet pile retaining wall structure. The geosynthetic-reinforced soil was subjected to preloading to induce “prestress”, with enhanced soil reinforcement interaction improving load-bearing capacity, reducing horizontal displacement, and ensuring railway safety. Indoor model tests were conducted on sandy soil foundations to investigate the structure’s load settlement behavior, pile horizontal displacement, earth pressure distribution, pile bending moments, and reinforcement strain development. The results show that applying “prestress” significantly enhances soil reinforcement interaction, enabling the pile–slab wall to better retain soil and improve overall performance. The load-bearing capacity increased by 21.7% and 16.6% in two respective tests, while horizontal displacement was effectively reduced. The maximum earth pressure was observed on the right side of the pile, 20 cm above the base, and the maximum bending moment occurred in the anchored section. Prestressing also enhanced the utilization of the tensile reinforcement. The proposed structure offers a promising approach for optimizing railway retaining structures. Full article
(This article belongs to the Special Issue Soil–Structure Interactions for Civil Infrastructure)
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