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Search Results (411)

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Keywords = skin electrode

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12 pages, 3166 KiB  
Article
Impedance Characterization and Modeling of Gold, Silver, and PEDOT:PSS Ultra-Thin Tattoo Electrodes for Wearable Bioelectronics
by Antonello Mascia, Riccardo Collu, Nasreddine Makni, Mattia Concas, Massimo Barbaro and Piero Cosseddu
Sensors 2025, 25(15), 4568; https://doi.org/10.3390/s25154568 - 23 Jul 2025
Viewed by 349
Abstract
This study presents a comprehensive evaluation and an equivalent circuit modeling of the skin–electrode impedance characteristics of three types of ultra-thin tattoo electrodes, all based on Parylene C nanofilms but with different active materials: Gold, Silver, and PEDOT:PSS. Their performance was compared to [...] Read more.
This study presents a comprehensive evaluation and an equivalent circuit modeling of the skin–electrode impedance characteristics of three types of ultra-thin tattoo electrodes, all based on Parylene C nanofilms but with different active materials: Gold, Silver, and PEDOT:PSS. Their performance was compared to standard disposable Ag/AgCl electrodes. Impedance measurements were carried out on six human subjects under controlled conditions, assessing the frequency response in the range of 20 Hz to 1 kHz. For each subject, the impedance was recorded six times over one hour to investigate the stability and the temporal performance. The collected data were subsequently analyzed to model the electrical properties and interface behavior of each electrode type. The findings demonstrate that the tattoo electrodes offer impedance levels comparable to those of Ag/AgCl electrodes (in the order of tens of kΩ at 20 Hz), while providing additional benefits such as enhanced conformability, improved skin adhesion, and reduced skin irritation during use. Furthermore, the modeling of the skin–electrode interface through a more detailed equivalent circuit than the single time constant model enables a more detailed interface analysis and description, with fitting algorithm R2 scores of about 0.999 and 0.979 for the impedance magnitude and impedance phase, respectively. The proposed equivalent circuit offers valuable insights for optimizing electrode design, supporting the potential of Parylene C-based tattoo electrodes as promising alternatives for next-generation wearable bioelectronic applications. Full article
(This article belongs to the Special Issue Bioimpedance Measurements and Microelectrodes)
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35 pages, 6415 KiB  
Review
Recent Advances in Conductive Hydrogels for Electronic Skin and Healthcare Monitoring
by Yan Zhu, Baojin Chen, Yiming Liu, Tiantian Tan, Bowen Gao, Lijun Lu, Pengcheng Zhu and Yanchao Mao
Biosensors 2025, 15(7), 463; https://doi.org/10.3390/bios15070463 - 18 Jul 2025
Viewed by 380
Abstract
In recent decades, flexible electronics have witnessed remarkable advancements in multiple fields, encompassing wearable electronics, human–machine interfaces (HMI), clinical diagnosis, and treatment, etc. Nevertheless, conventional rigid electronic devices are fundamentally constrained by their inherent non-stretchability and poor conformability, limitations that substantially impede their [...] Read more.
In recent decades, flexible electronics have witnessed remarkable advancements in multiple fields, encompassing wearable electronics, human–machine interfaces (HMI), clinical diagnosis, and treatment, etc. Nevertheless, conventional rigid electronic devices are fundamentally constrained by their inherent non-stretchability and poor conformability, limitations that substantially impede their practical applications. In contrast, conductive hydrogels (CHs) for electronic skin (E-skin) and healthcare monitoring have attracted substantial interest owing to outstanding features, including adjustable mechanical properties, intrinsic flexibility, stretchability, transparency, and diverse functional and structural designs. Considerable efforts focus on developing CHs incorporating various conductive materials to enable multifunctional wearable sensors and flexible electrodes, such as metals, carbon, ionic liquids (ILs), MXene, etc. This review presents a comprehensive summary of the recent advancements in CHs, focusing on their classifications and practical applications. Firstly, CHs are categorized into five groups based on the nature of the conductive materials employed. These categories include polymer-based, carbon-based, metal-based, MXene-based, and ionic CHs. Secondly, the promising applications of CHs for electrophysiological signals and healthcare monitoring are discussed in detail, including electroencephalogram (EEG), electrocardiogram (ECG), electromyogram (EMG), respiratory monitoring, and motion monitoring. Finally, this review concludes with a comprehensive summary of current research progress and prospects regarding CHs in the fields of electronic skin and health monitoring applications. Full article
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17 pages, 4312 KiB  
Article
Study on Electrical Characteristics and ECG Signal Acquisition Performance of Fabric Electrodes Based on Organizational Structure and Wearing Pressure
by Ming Wang, Jinli Zhou and Ge Zhang
Micromachines 2025, 16(7), 821; https://doi.org/10.3390/mi16070821 - 17 Jul 2025
Viewed by 317
Abstract
Obtaining stable ECG signals under both static and dynamic conditions, while ensuring comfortable wear, is a prerequisite for fabric-electrode applications. It is necessary to study the wearing pressure of fabric electrodes as well as their organizational structure. In this study, fabric electrodes with [...] Read more.
Obtaining stable ECG signals under both static and dynamic conditions, while ensuring comfortable wear, is a prerequisite for fabric-electrode applications. It is necessary to study the wearing pressure of fabric electrodes as well as their organizational structure. In this study, fabric electrodes with different organizational structures (plain weave, twill weave, and satin weave) were prepared using silver-plated nylon conductive yarns as weft yarns and polyester yarns as warp yarns. The electrical characteristics of these structures of fabric electrodes were analyzed under different wearing pressures (2 kPa, 3 kPa, 4 kPa, and 5 kPa), and their effects on the quality of static and dynamic ECG signals acquired from human body were examined. The results showed that the contact impedance of the twill and satin weave structured electrodes with the skin was smaller and more stable than that of the plain weave structured electrodes. Furthermore, when a wearing pressure of 3–4 kPa was applied to the satin-structured electrodes, they not only provided satisfactory comfort but also collected stable static and dynamic ECG signals during daily exercise. These results can provide a reference for the application of fabric electrodes in ECG monitoring devices and an important basis for the design of intelligent ECG clothing. Full article
(This article belongs to the Special Issue Advances in Flexible and Wearable Electronics: Devices and Systems)
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16 pages, 7005 KiB  
Article
Comparison of Tissue Repair with Different Types of Microdissection Tips: A Randomized Histomorphometric Evaluation in Rats
by Ana Luiza Vila Verde Brunelli, Luíz Henrique Soares Torres, Arthur Henrique Alécio Viotto, Izabela Fornazari Delamura, Ana Paula Farnezi Bassi, Marisa Aparecida Cabrini Gabrielli and Valfrido Antonio Pereira-Filho
Bioengineering 2025, 12(7), 732; https://doi.org/10.3390/bioengineering12070732 - 4 Jul 2025
Viewed by 354
Abstract
The aim of the study was to compare tissue repair of incisions made using different microdissection electrocautery tips in an in vivo animal model. Skin incisions were made, including the subcutaneous tissue, in 30 adult Wistar rats using four types of instruments: a [...] Read more.
The aim of the study was to compare tissue repair of incisions made using different microdissection electrocautery tips in an in vivo animal model. Skin incisions were made, including the subcutaneous tissue, in 30 adult Wistar rats using four types of instruments: a scalpel blade number 15, knife-type electrocautery, microdissection needle, and thin-cut electrode. The animals were divided into five groups based on the euthanasia time—24 h, 48 h, 72 h, 7 days, and 14 days. Each animal received four incisions, one with each type of instrument. Histological and histomorphometric analyses were performed using hematoxylin and eosin (HE) and Picrosirius red stains. Analysis of variance (ANOVA) showed that the type of dissector had no significant effect on type I collagen levels (p = 0.615), whereas the euthanasia time had a significant influence (p < 0.001). Estimated marginal means for type I collagen showed minimal variation among groups, ranging from 35.4% to 36.5%, suggesting limited clinical differences between instruments. These results indicate that while the choice of dissector has a limited impact on type I collagen deposition, time is a determining factor in the wound healing process. The thin-cut electrode enables incisions with tissue repair comparable to that of a number 15 scalpel, as it performs cutting, coagulation, and blending functions at lower temperatures. Full article
(This article belongs to the Section Biomedical Engineering and Biomaterials)
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15 pages, 6418 KiB  
Article
Multifunctional Sensor for Strain, Pressure, and UV Light Detections Using Polyaniline and ZnO Nanostructures on a Flexible Substrate
by Seung-Woo Lee, Ju-Seong Lee, Hyeon-Wook Yu, Tae-Hee Kim and Hyun-Seok Kim
Polymers 2025, 17(13), 1825; https://doi.org/10.3390/polym17131825 - 30 Jun 2025
Viewed by 383
Abstract
Wearable sensors have rapidly advanced, enabling applications such as human activity monitoring, electronic skin, and biomimetic robotics. To meet the growing demands of these applications, multifunctional sensing has become essential for wearable devices. However, most existing studies predominantly focus on enhancing single-function sensing [...] Read more.
Wearable sensors have rapidly advanced, enabling applications such as human activity monitoring, electronic skin, and biomimetic robotics. To meet the growing demands of these applications, multifunctional sensing has become essential for wearable devices. However, most existing studies predominantly focus on enhancing single-function sensing capabilities. This study introduces a multifunctional sensor that combines high stretchability for strain and pressure detection with ultraviolet (UV) sensing capability. To achieve simultaneous detection of strain, pressure, and UV light, a multi-sensing approach was employed: a capacitive method for strain and pressure detections and a resistive method utilizing a pn-heterojunction diode for UV detection. In the capacitive method, polyaniline (PANI) served as parallel-plate electrodes, while silicon-based elastomer acted as the dielectric layer. This configuration enabled up to 100% elongation and enhanced operational stability through encapsulation. The sensor demonstrated a strong linear relationship between capacitance value changes reasonably based on the area of PANI, and showed a good linearity with an R-squared value of 0.9918. It also detected pressure across a wide range, from low (0.4 kPa) to high (9.4 kPa). Furthermore, for wearable applications, the sensor reliably captured capacitance variations during finger bending at different angles. For UV detection, a pn-heterojunction diode composed of p-type silicon and n-type zinc oxide nanorods exhibited a rapid response time of 6.1 s and an on/off ratio of 13.8 at −10 V. Durability under 100% tensile strain was confirmed through Von Mises stress calculations using finite element modeling. Overall, this multifunctional sensor offers significant potential for a variety of applications, including human motion detection, wearable technology, and robotics. Full article
(This article belongs to the Special Issue Polymer Thin Films: Synthesis, Characterization and Applications)
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21 pages, 3620 KiB  
Article
A Novel Wearable Device for Continuous Blood Pressure Monitoring Utilizing Strain Gauge Technology
by Justin P. McMurray, Aubrey DeVries, Kendall Frazee, Bailey Sizemore, Kimberly L. Branan, Richard Jennings and Gerard L. Coté
Biosensors 2025, 15(7), 413; https://doi.org/10.3390/bios15070413 - 27 Jun 2025
Viewed by 1247
Abstract
Cardiovascular disease (CVD) is the leading cause of global mortality, with hypertension affecting over one billion people. Current noninvasive blood pressure (BP) systems, like cuffs, suffer from discomfort and placement errors and lack continuous monitoring. Wearable solutions promise improvements, but technologies like photoplethysmography [...] Read more.
Cardiovascular disease (CVD) is the leading cause of global mortality, with hypertension affecting over one billion people. Current noninvasive blood pressure (BP) systems, like cuffs, suffer from discomfort and placement errors and lack continuous monitoring. Wearable solutions promise improvements, but technologies like photoplethysmography (PPG) and bioimpedance (BIOZ) face usability and clinical accuracy limitations. PPG is sensitive to skin tone and body mass index (BMI) variability, while BIOZ struggles with electrode contact and reusability. We present a novel, strain gauge-based wearable BP device that directly quantifies pressure via a dual transducer system, compensating for tissue deformation and external forces to enable continuous, accurate BP measurement. The reusable, energy-efficient, and compact design suits long-term daily use. A novel leg press protocol across 10 subjects (systolic: 71.04–241.42 mmHg, diastolic: 53.46–123.84 mmHg) validated its performance under dynamic conditions, achieving mean absolute errors of 2.45 ± 3.99 mmHg (systolic) and 1.59 ± 2.08 mmHg (diastolic). The device showed enhanced robustness compared to the Finapres, with less motion-induced noise. This technology significantly advances current methods by delivering continuous, real-time BP monitoring without reliance on electrodes, independent of skin tone, while maintaining a high accuracy and user comfort. Full article
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22 pages, 4685 KiB  
Article
Mental Fatigue Detection of Crane Operators Based on Electroencephalogram Signals Acquired by a Novel Rotary Switch-Type Semi-Dry Electrode Using Multifractal Detrend Fluctuation Analysis
by Fuwang Wang, Daping Chen and Xiaolei Zhang
Sensors 2025, 25(13), 3994; https://doi.org/10.3390/s25133994 - 26 Jun 2025
Viewed by 305
Abstract
The mental fatigue of crane operators can pose a serious threat to construction safety. To enhance the safety of crane operations on construction sites, this study proposes a rotary switch semi-dry electrode for detecting the mental fatigue of crane operators. This rotary switch [...] Read more.
The mental fatigue of crane operators can pose a serious threat to construction safety. To enhance the safety of crane operations on construction sites, this study proposes a rotary switch semi-dry electrode for detecting the mental fatigue of crane operators. This rotary switch semi-dry electrode overcomes the problems of the large impedance value of traditional dry electrodes, the cumbersome wet electrode operation, and the uncontrollable outflow of conductive liquid from traditional semi-dry electrodes. By designing a rotary switch structure inside the electrode, it allows the electrode to be turned on and used in motion, which greatly improves the efficiency of using the conductive fluid and prolongs the electrode’s use time. A conductive sponge was used at the electrode’s contact end with the skin, improving comfort and making it suitable for long-term wear. In addition, in this study, the multifractal detrend fluctuation analysis (MF-DFA) method was used to detect the mental fatigue state of crane operators. The results indicate that the MF-DFA is more responsive to the tiredness traits of individuals than conventional fatigue detection methods. The proposed rotary switch semi-dry electrode can quickly and accurately detect the mental fatigue of crane operators, provide support for timely warning or intervention, and effectively reduce the risk of accidents at construction sites, enhancing construction safety and efficiency. Full article
(This article belongs to the Section Biomedical Sensors)
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21 pages, 2641 KiB  
Article
Cumulative Transcutaneous Spinal Stimulation with Locomotor Training Safely Improves Trunk Control in Children with Spinal Cord Injury: Pilot Study
by Liubov Amirova, Anastasia Keller, Goutam Singh, Molly King, Parth Parikh, Nicole Stepp, Beatrice Ugiliweneza, Yury Gerasimenko and Andrea L. Behrman
Children 2025, 12(7), 817; https://doi.org/10.3390/children12070817 - 21 Jun 2025
Viewed by 616
Abstract
Background/Objectives: Non-invasive spinal cord transcutaneous stimulation (scTS) has expanded the therapeutic landscape of spinal cord injury (SCI) rehabilitation, offering potential benefits beyond compensatory approaches to paralysis. Children with SCI are particularly susceptible to developing neuromuscular scoliosis due to trunk muscle paralysis and ongoing [...] Read more.
Background/Objectives: Non-invasive spinal cord transcutaneous stimulation (scTS) has expanded the therapeutic landscape of spinal cord injury (SCI) rehabilitation, offering potential benefits beyond compensatory approaches to paralysis. Children with SCI are particularly susceptible to developing neuromuscular scoliosis due to trunk muscle paralysis and ongoing skeletal growth, making targeted interventions crucial. As demonstrated in adults and pediatrics with SCI, the ability of scTS to acutely and safely enable an upright posture and trunk control could be leveraged as a therapeutic adjunct. Activity-based locomotor training (AB-LT) alone significantly improves trunk control in children with SCIs; combining it with scTS may enhance outcomes. This pilot study evaluated the safety, feasibility, and cumulative effects of AB-LT combined with scTS on trunk control in children with SCI. Methods: Three children with SCI completed 19 to 64 sessions of combined AB-LT and scTS. Adverse effects were monitored session to session, and trunk control was assessed pre- and post-intervention. Results: Across 130 interventions in three participants, 88.5% of sessions were free from adverse effects. Reported adverse events included autonomic dysreflexia (5.4%), skin redness at electrode sites (4.6%), and headaches (1.5%). No significant impact of scTS on fatigue or central hemodynamic parameters was observed. Post-intervention, all participants demonstrated improved trunk control during quiet and perturbed sitting. Conclusions: These findings provide the first evidence supporting the safety and feasibility of this combinatorial approach in pediatric SCI rehabilitation while emphasizing the importance of monitoring skin integrity and signs of autonomic dysreflexia. This intervention shows potential synergistic benefits, warranting further research to confirm efficacy and optimize therapeutic protocols. Full article
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14 pages, 3939 KiB  
Article
Design and Validation of Low-Cost, Portable Impedance Analyzer System for Biopotential Electrode Evaluation and Skin/Electrode Impedance Measurement
by Jaydeep Panchal, Moon Inder Singh, Mandeep Singh and Karmjit Singh Sandha
Sensors 2025, 25(12), 3688; https://doi.org/10.3390/s25123688 - 12 Jun 2025
Viewed by 619
Abstract
This paper presents a novel, low-cost, portable impedance analyzer system designed for biopotential electrode evaluation and skin/electrode impedance measurement, critical for enhancing bioelectrical signal quality in healthcare applications. In contrast with conventional systems that depend on external PCs or host devices for data [...] Read more.
This paper presents a novel, low-cost, portable impedance analyzer system designed for biopotential electrode evaluation and skin/electrode impedance measurement, critical for enhancing bioelectrical signal quality in healthcare applications. In contrast with conventional systems that depend on external PCs or host devices for data acquisition, visualization, and analysis, this design integrates all functionalities into a single, compact platform powered by the Analog Devices AD5933 impedance converter and a Raspberry Pi 4. The design incorporates custom analog circuitry to extend the measurement range from 10 Hz to 100 kHz and supports a wide impedance spectrum through switchable feedback resistors. Validated against a benchtop impedance analyzer, the system demonstrates high accuracy with normalized root-mean-square errors (NRMSEs) of 1.41% and 3.77% for the impedance magnitude and phase of passive components, respectively, and 1.43% and 1.29% for the biopotential electrode evaluation and skin/electrode impedance measurement. This cost-effective solution, with a total cost of USD 159, addresses the accessibility challenges faced by smaller research labs and healthcare facilities, offering a compact, low-power platform for reliable impedance analysis in biomedical applications. Full article
(This article belongs to the Special Issue Integrated Sensor Systems for Medical Applications)
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21 pages, 10466 KiB  
Article
Feasibility Study of Using Alternating Current Excitation to Obtain Electrodermal Activity with a Wearable System
by Juan David Romero-Ante, Juan Sebastián Montenegro-Bravo, José María Vicente-Samper, Vicente Manuel Esteve-Sala, Miguel Ángel de la Casa-Lillo and José María Sabater-Navarro
Sensors 2025, 25(12), 3603; https://doi.org/10.3390/s25123603 - 8 Jun 2025
Viewed by 524
Abstract
This study investigates the feasibility of using a wearable system with full-wave alternating current (AC) excitation to measure electrodermal activity (EDA). Typically measured using direct current (DC) excitation, EDA is often affected by signal drift due to electrode–skin polarisation. To address this, a [...] Read more.
This study investigates the feasibility of using a wearable system with full-wave alternating current (AC) excitation to measure electrodermal activity (EDA). Typically measured using direct current (DC) excitation, EDA is often affected by signal drift due to electrode–skin polarisation. To address this, a portable device was developed that applies fixed-amplitude, full-wave AC signals and records EDA under controlled conditions. The electrical behaviour of the skin was also simulated using a multilayer model to analyse current propagation at different frequencies. The experimental procedure was conducted with ten healthy participants under controlled conditions. Two stages were carried out: the first compared the similarity of the skin conductance level (SCL) between DC and half-wave alternating current (AC) signals; the second analysed signal stability and skin response at full-wave AC excitation. Compared to DC, full-wave AC excitation demonstrated reduced signal drift, greater temporal stability, and enhanced measurement of the skin’s capacitive response. These findings support the adoption of AC excitation for EDA measurement, especially in ambulatory and real-time biomechanical applications where signal reliability and stability are essential. Full article
(This article belongs to the Special Issue Flexible Wearable Sensors for Biomechanical Applications)
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17 pages, 11658 KiB  
Article
A Breathable, Highly Sensitive, and Wearable Piezoresistive Sensor with a Wide Detection Range Based on Gradient Porous PU@MXene/CNT Film for Electronic Skin
by Xiuli Yang, Feiran He, Huihui Qiao, Shuibo Yang, Dehua Wen, Kaige Yang, Ziyi Dang and Yin He
Polymers 2025, 17(11), 1530; https://doi.org/10.3390/polym17111530 - 30 May 2025
Viewed by 823
Abstract
Developing flexible sensors that combine high sensitivity, a wide detection range, and comfortable wearability remains a key challenge in the development of electronic skin. This study presents a breathable, highly sensitive, and wearable piezoresistive sensor based on the preparation of hierarchical microporous PU@MXene [...] Read more.
Developing flexible sensors that combine high sensitivity, a wide detection range, and comfortable wearability remains a key challenge in the development of electronic skin. This study presents a breathable, highly sensitive, and wearable piezoresistive sensor based on the preparation of hierarchical microporous PU@MXene + CNT films and single-sided electrodes using a simple and effective method. Distilled water was used as a non-solvent to induce the separation of polyurethane films (PU) with different mass fractions, forming a gradient porous structure with inconsistent pore morphologies in the upper and lower layers. Three-dimensional structure analysis of the hierarchical porous films with varying gradients, conducted using computed tomography, revealed that the porous structures formed after phase separation of PU solutions with different mass fractions exhibited different morphologies. As the mass fraction increased, the pore size, pore volume, and porosity gradually decreased while the surface area gradually increased. The greater the gradient of the constructed porous film, the more significant the difference between the upper- and lower-layer structures. A flexible sensor prepared using the PU@MXene + CNT porous film with the largest gradient exhibited excellent sensitivity in a wide detection range from 0.7 to 20 kPa, which was higher than that of porous films with other gradients, demonstrating high stability (>8000 cycles). The air permeability and moisture permeability of PU@MXene + CNT with the largest gradient were 0.9922 L/m2/s and 1123.6 g/m2/day, respectively, and these values were 1.35 and 4.40 times those of the non-porous film. Therefore, the constructed flexible piezoresistive sensor with a gradient porous structure had both high sensitivity and wide detection range, as well as good air and moisture permeability. Finally, the sensor successfully monitored human movements, including throat activity, finger motions, and arm bending, demonstrating its potential for wearable electronic applications. Full article
(This article belongs to the Section Polymer Membranes and Films)
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15 pages, 1566 KiB  
Article
Effect of Urea on Drug Extraction Efficiency in Reverse Iontophoresis
by Rie Yamauchi, Shuji Ohno and Yasuko Obata
Pharmaceutics 2025, 17(5), 677; https://doi.org/10.3390/pharmaceutics17050677 - 21 May 2025
Viewed by 790
Abstract
Background/Objectives: Reverse iontophoresis (R-IP) is a technology that transdermally delivers components from inside the body to outside the body using electroosmotic flow (EOF) generated by applying a low electric current through the skin. It has attracted attention as a non-invasive sampling method [...] Read more.
Background/Objectives: Reverse iontophoresis (R-IP) is a technology that transdermally delivers components from inside the body to outside the body using electroosmotic flow (EOF) generated by applying a low electric current through the skin. It has attracted attention as a non-invasive sampling method for therapeutic drug monitoring (TDM). The purpose of this study was to determine whether urea and Tween 80 effectively enhance drug extraction from beneath the skin using R-IP. Methods: An in vitro drug extraction test using hairless mouse skin and R-IP was performed with a 3-chamber Franz cell and Ag|AgCl electrodes by applying a constant current (0.25 mA/cm2) for 6 h. Acetaminophen was chosen as the model drug, and its solution (30, 100, or 300 μg/mL) was placed in the subdermal compartment. The pH of both the electrode and subdermal compartment solutions was maintained at 7.4. Results: Acetaminophen was gradually extracted into the electrode compartment in a concentration-dependent manner and was more abundant in the cathode compartment than in the anode compartment. In addition, urea significantly promoted drug extraction, particularly on the cathode side, and a linear relationship was observed between the subdermal concentration and extracted amount. This effect is likely due to skin hydration caused by urea, which enhances EOF generation in the skin. Conversely, Tween 80 had no effect on drug extraction. Conclusions: R-IP combined with urea is expected to not only shorten the treatment time but also enable its application to drugs with low concentrations in blood. Full article
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13 pages, 2896 KiB  
Article
Individually Modified Microneedle Array for Minimal Invasive Multi-Electrolyte Monitoring
by Ketian Yu, Yukun Ma, Yiming Wei, Wanying Chen, Zhen Dai, Yu Cai, Xuesong Ye and Bo Liang
Biosensors 2025, 15(5), 310; https://doi.org/10.3390/bios15050310 - 12 May 2025
Viewed by 665
Abstract
Electrolytes play crucial roles in regulating nerve and muscle functions. Currently, microneedle technology enables real-time electrolyte monitoring through minimally invasive methods. However, due to the small size of microneedles, performing multi-layer modifications on individual microneedles and ensuring the integrity of these layers pose [...] Read more.
Electrolytes play crucial roles in regulating nerve and muscle functions. Currently, microneedle technology enables real-time electrolyte monitoring through minimally invasive methods. However, due to the small size of microneedles, performing multi-layer modifications on individual microneedles and ensuring the integrity of these layers pose significant challenges. Additionally, the puncture efficiency of the electrodes will be affected by the structure of microneedle array integration. To address these issues, we primarily focus on developing a multi-parameter ion monitoring system based on microneedle arrays. By optimizing the surface reconstruction of electrode substrates, the adhesion between the electrode surface and the modification layer was improved, enhancing the stability of the electrodes. Potassium, sodium, and calcium ion-selective electrodes based on microneedles were fabricated, demonstrating good sensitivity and linearity. To tackle the puncture efficiency of microneedle arrays, finite element simulation was employed to investigate the mechanical properties of different structural designs of microneedle arrays during skin insertion. Ultimately, an integrated microneedle array was designed and assembled, and a multi-parameter ion monitoring system was developed, validated through in vitro simulations and in vivo animal experiments. This research provides valuable insights into the development and advancement of minimally invasive, multi-parameter dynamic monitoring technologies in clinical settings. Full article
(This article belongs to the Section Nano- and Micro-Technologies in Biosensors)
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22 pages, 8008 KiB  
Article
Real-Time Detection and Localization of Force on a Capacitive Elastomeric Sensor Array Using Image Processing and Machine Learning
by Peter Werner Egger, Gidugu Lakshmi Srinivas and Mathias Brandstötter
Sensors 2025, 25(10), 3011; https://doi.org/10.3390/s25103011 - 10 May 2025
Viewed by 714
Abstract
Soft and flexible capacitive tactile sensors are vital in prosthetics, wearable health monitoring, and soft robotics applications. However, achieving accurate real-time force detection and spatial localization remains a significant challenge, especially in dynamic, non-rigid environments like prosthetic liners. This study presents a real-time [...] Read more.
Soft and flexible capacitive tactile sensors are vital in prosthetics, wearable health monitoring, and soft robotics applications. However, achieving accurate real-time force detection and spatial localization remains a significant challenge, especially in dynamic, non-rigid environments like prosthetic liners. This study presents a real-time force point detection and tracking system using a custom-fabricated soft elastomeric capacitive sensor array in conjunction with image processing and machine learning techniques. The system integrates Otsu’s thresholding, Connected Component Labeling, and a tailored cluster-tracking algorithm for anomaly detection, enabling real-time localization within 1 ms. A 6×6 Dragon Skin-based sensor array was fabricated, embedded with copper yarn electrodes, and evaluated using a UR3e robotic arm and a Schunk force-torque sensor to generate controlled stimuli. The fabricated tactile sensor measures the applied force from 1 to 3 N. Sensor output was captured via a MUCA breakout board and Arduino Nano 33 IoT, transmitting the Ratio of Mutual Capacitance data for further analysis. A Python-based processing pipeline filters and visualizes the data with real-time clustering and adaptive thresholding. Machine learning models such as linear regression, Support Vector Machine, decision tree, and Gaussian Process Regression were evaluated to correlate force with capacitance values. Decision Tree Regression achieved the highest performance (R2=0.9996, RMSE=0.0446), providing an effective correlation factor of 51.76 for force estimation. The system offers robust performance in complex interactions and a scalable solution for soft robotics and prosthetic force mapping, supporting health monitoring, safe automation, and medical diagnostics. Full article
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26 pages, 18981 KiB  
Article
Fabrication and Analysis of Carboxylic Acid-Functionalized SWCNT/PDMS-Based Electrodes for ECG Monitoring via IoT
by Bani Gandhi and Raghava Srinivasa Nallanthighal
Micro 2025, 5(2), 16; https://doi.org/10.3390/micro5020016 - 4 Apr 2025
Viewed by 491
Abstract
This paper presents the design and fabrication of flexible and gel-less electrodes using carboxylic acid-functionalized single-walled carbon nanotubes (SWCNT-COOHs) and polydimethylsiloxane (PDMS) at thirteen different concentrations. The dispersion was attained by magnetic stirring and sonication using isopropyl alcohol (IPA). Physical characterizations like Scanning [...] Read more.
This paper presents the design and fabrication of flexible and gel-less electrodes using carboxylic acid-functionalized single-walled carbon nanotubes (SWCNT-COOHs) and polydimethylsiloxane (PDMS) at thirteen different concentrations. The dispersion was attained by magnetic stirring and sonication using isopropyl alcohol (IPA). Physical characterizations like Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM), and Fourier Transform Infrared Spectroscopy (FTIR) were performed. The electrodes were fabricated using molds. The percolation threshold was achieved at 4 wt%. The ECG results were compared with conventional ECG electrodes and 3.5 wt% displayed the best results. Also, after using the electrodes for 5 days, the ECG signals did not degrade and no skin allergies were observed. The fabricated electrodes are suitable for long-term and continuous ECG monitoring, facilitated with the help of an Internet of Things (IoT) tracking system. The data can then be transmitted to the medical expert and loaded onto the cloud server for analysis. Full article
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