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Keywords = shear strength reduction method

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13 pages, 3509 KB  
Article
Effect of Laser Surface Texturing on Bond Strength and Mechanical Properties of 3Y and 5Y Zirconia
by Eun-Suk Lee, Min-Gyu Song, Yoon-Hyuk Huh, Chan-Jin Park, Lee-Ra Cho and Kyung-Ho Ko
Materials 2026, 19(2), 410; https://doi.org/10.3390/ma19020410 - 20 Jan 2026
Viewed by 153
Abstract
This study evaluated the influence of various surface treatments on the bonding performance and mechanical behavior of zirconia, with particular emphasis on the effect of laser surface texturing (LST) compared with conventional 10-methacryloyloxydecyl dihydrogen phosphate (10-MDP) and airborne particle abrasion (APA) methods. Two [...] Read more.
This study evaluated the influence of various surface treatments on the bonding performance and mechanical behavior of zirconia, with particular emphasis on the effect of laser surface texturing (LST) compared with conventional 10-methacryloyloxydecyl dihydrogen phosphate (10-MDP) and airborne particle abrasion (APA) methods. Two zirconia compositions, 3 mol% yttria-stabilized tetragonal zirconia polycrystal (3Y-TZP) and 5 mol% partially stabilized zirconia (5Y-PSZ), were subjected to four surface treatment protocols: as-milled, 10-MDP, APA, and LST (n = 12). Shear bond strength (SBS) to titanium and biaxial flexural strength (BFS) of zirconia were measured. Surface morphology, failure mode, and phase composition were analyzed using scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and X-ray diffraction (XRD). Data were analyzed with two-way ANOVA and Tukey’s post hoc test (α = 0.05), and the reliability of flexural strength was assessed using Weibull analysis. Surface treatment significantly affected SBS (p < 0.05). The LST groups exhibited the highest SBS values and a higher proportion of mixed failures, whereas other groups predominantly showed adhesive failures. However, LST-treated specimens, particularly 5Y-PSZ, showed reduced BFS. XRD confirmed phase stability, although localized microstructural changes were observed after LST. LST enhanced the zirconia–titanium interfacial bond strength and promoted mixed failure modes; however, this improvement was accompanied by a reduction in flexural strength, particularly in 5Y-PSZ. Full article
(This article belongs to the Topic Advances in Dental Materials)
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14 pages, 3172 KB  
Article
Flexural Deformation Calculation Theory and Numerical Method for Steel-Plate–Concrete Composite Reinforcement Considering Interfacial Slip
by Kanghua Yang, Xu Xie, Aijun Zhang and Peiyun Zhu
Buildings 2026, 16(2), 416; https://doi.org/10.3390/buildings16020416 - 19 Jan 2026
Viewed by 116
Abstract
The steel-plate–concrete composite reinforcement method is derived from the bonded steel plate and increased-section techniques. It is employed to enhance the strength of concrete structures that require a substantial increase in load-bearing capacity. To develop a flexural deformation calculation theory that accounts for [...] Read more.
The steel-plate–concrete composite reinforcement method is derived from the bonded steel plate and increased-section techniques. It is employed to enhance the strength of concrete structures that require a substantial increase in load-bearing capacity. To develop a flexural deformation calculation theory that accounts for slip effects in general reinforced cross-sections with bilateral symmetry, interfacial slip and deflection equations are formulated based on the relationship between interlayer slip and the rotational angle of beams in the plane, as well as the principle of force equilibrium. A numerical method, established based on this theoretical framework, is proposed to facilitate the analytical solution and is verified to be consistent with analytical results. Furthermore, the accuracy of the calculation theory is validated through bending experiments. Finally, the influence of key parameters affecting slip on the flexural stiffness of the reinforced beam is evaluated by determining the stiffness reduction coefficient according to the theory. The results indicate that the flexural stiffness of reinforced beams is governed by three non-dimensional parameters: the boundary condition parameter (μ), composite action parameter (shear connector stiffness (βl)), and relative bending stiffness parameter (G/G0). The loading mode does not affect the flexural stiffness of the reinforced beams. As βl approaches 100 and G/G0 approaches 1, η approaches 100%. In cases where high stiffness is required, reducing interfacial slip can minimize the loss of flexural stiffness in composite structures. Conservative calculations indicate that satisfying the conditions βl ≥ 8 and G/G0 ≤ 1.6 during design can ensure that the reduction in flexural stiffness of the reinforced beam remains above 90%. Full article
(This article belongs to the Section Building Structures)
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15 pages, 2579 KB  
Article
Influence of Flexural Testing Parameters on the Flexural Response of Ultra-High-Performance Concrete
by Seong-Jin Woo, In-Beom Park, Dong-Hyun Kim and Jun-Mo Yang
Buildings 2026, 16(2), 319; https://doi.org/10.3390/buildings16020319 - 12 Jan 2026
Viewed by 109
Abstract
This study investigates the differences in flexural behavior of ultra-high-performance concrete (UHPC) arising from variations in test methods and key experimental parameters. Flexural tensile tests were conducted on 51 specimens representing 17 combinations of test variables, including steel fiber length (13 mm and [...] Read more.
This study investigates the differences in flexural behavior of ultra-high-performance concrete (UHPC) arising from variations in test methods and key experimental parameters. Flexural tensile tests were conducted on 51 specimens representing 17 combinations of test variables, including steel fiber length (13 mm and 19.5 mm), specimen cross-sectional dimensions (75 × 75 mm, 100 × 100 mm, and 150 × 150 mm), presence or absence of a notch, and loading configuration (three-point and four-point loading). The tests were performed in accordance with ASTM C1609 and EN 14651, and both deflection and crack mouth opening displacement (CMOD) were normalized by the span length to compare the influence of each parameter. The notched specimens demonstrated significantly improved reliability, exhibiting up to an 8.4-fold reduction in standard deviation due to the consistent initiation of cracking. Regarding size effects, the 75 × 75 mm specimens showed an overestimation of flexural performance due to the wall effect of fiber distribution, whereas the 100 × 100 mm and 150 × 150 mm specimens exhibited similar flexural responses. The comparison of loading configurations revealed that three-point loading produced up to 11.7% higher flexural tensile strength than four-point loading, attributable to concentrated moment–shear interaction and the combined effects of fiber bridging and shear resistance mechanisms. In addition, specimens with longer steel fibers (19.5 mm) exhibited 5.2–9.7% higher flexural performance than those with shorter fibers (13 mm), which is attributed to enhanced interfacial bonding and improved crack dispersion capacity. Full article
(This article belongs to the Special Issue Study on the Durability of Construction Materials and Structures)
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20 pages, 6704 KB  
Article
Numerical Simulation and Stability Analysis of Highway Subgrade Slope Collapse Induced by Rainstorms—A Case Study
by Pancheng Cen, Boheng Shen, Yong Ding, Jiahui Zhou, Linze Shi, You Gao and Zhibin Cao
Water 2026, 18(2), 144; https://doi.org/10.3390/w18020144 - 6 Jan 2026
Viewed by 403
Abstract
This study investigates rainstorm-induced highway subgrade slope collapses in the coastal areas of Southeast China. By integrating the seepage–stress coupled finite element method with the strength reduction method, we simulate the entire process of seepage, deformation, and slope collapse under rainstorm conditions, analyzing [...] Read more.
This study investigates rainstorm-induced highway subgrade slope collapses in the coastal areas of Southeast China. By integrating the seepage–stress coupled finite element method with the strength reduction method, we simulate the entire process of seepage, deformation, and slope collapse under rainstorm conditions, analyzing the variation in the stability factor. The key findings are as follows: (1) During rainstorms, water infiltration increases soil saturation and pore water pressure, while reducing matrix suction and soil shear strength, leading to soil softening. (2) The toe of the subgrade slope first undergoes plastic deformation under rainstorms, which develops upward, and finally the plastic zone connects completely, causing collapse. The simulated landslide surface is consistent with the actual one, revealing the collapse mechanism of the subgrade slope. Additionally, the simulated displacement at the slope toe when the plastic zone connects provides valuable insights for setting warning thresholds in landslide monitoring. (3) The stability factor of the subgrade slope in the case study decreased from 1.24 before the rainstorm to 0.985 after the rainstorm, indicating a transition from a stable state to an unstable state. (4) Parameter analysis shows that heavy downpour or downpour will cause the case subgrade slope to enter an unstable state. The longer the rainfall duration, the lower the stability factor. Analysis of soil parameters indicates that strength parameters, internal friction angle, and effective cohesion exert a significant influence on slope stability, whereas deformation parameters, elastic modulus, and Poisson’s ratio have a negligible effect. Slope collapse can be timely forecasted by predicting the stability factor. Full article
(This article belongs to the Special Issue Disaster Analysis and Prevention of Dam and Slope Engineering)
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20 pages, 16874 KB  
Article
A Pilot Study for “In Vitro” Testing the Surface Conditioning Effects on CAD/CAM Hybrid Nanoceramic Adhesion
by Georgi Veselinov Iliev, Lucian Toma Ciocan, Vlad Gabriel Vasilescu, Gaudențiu Vărzaru, Florin Miculescu, Ana Maria Cristina Țâncu, Marina Imre and Silviu Mirel Pițuru
Dent. J. 2026, 14(1), 36; https://doi.org/10.3390/dj14010036 - 6 Jan 2026
Viewed by 164
Abstract
Background/Objectives: The clinical application of CAD/CAM restorative materials continues to evolve due to increasing demand for aesthetic, durable, and minimally invasive indirect restorations. Hybrid nanoceramics, such as Grandio disc (VOCO GmbH, Cuxhaven, Germany), are increasingly used in indirect restorative dentistry due to [...] Read more.
Background/Objectives: The clinical application of CAD/CAM restorative materials continues to evolve due to increasing demand for aesthetic, durable, and minimally invasive indirect restorations. Hybrid nanoceramics, such as Grandio disc (VOCO GmbH, Cuxhaven, Germany), are increasingly used in indirect restorative dentistry due to their favourable combination of mechanical strength, polishability, wear resistance, and bonding potential. One challenge associated with adhesive protocols for CAD/CAM materials lies in achieving durable bonds with resin cements. Extensive post-polymerization during fabrication reduces the number of unreacted monomers available for chemical interaction, thereby limiting the effectiveness of traditional adhesive strategies and necessitating specific surface conditioning approaches. This study aimed to evaluate, in a preliminary, non-inferential manner, the influence of several combined conditioning protocols on surface micromorphology, elemental composition, and descriptive SBS trends of a CAD/CAM hybrid nanoceramic. This work was designed as a preliminary pilot feasibility study. Due to the limited number of specimens (two discs per protocol, each providing two independent enamel bonding measurements), all bond strength outcomes were interpreted descriptively, without inferential statistical testing. This in vitro study investigated the effects of various surface conditioning protocols on the adhesive performance of CAD/CAM hybrid nanoceramics (Grandio disc, VOCO GmbH, Cuxhaven, Germany) to dental enamel. Hydrofluoric acid (HF) etching was performed to improve adhesion to indirect resin-based materials using two commercially available gels: 9.5% Porcelain Etchant (Bisco, Inc., Schaumburg, IL, USA) and 4.5% IPS Ceramic Etching Gel (Ivoclar Vivadent, Schaan, Liechtenstein), in combination with airborne-particle abrasion (APA), silanization, and universal adhesive application. HF may selectively dissolve the inorganic phase, while APA increases surface texture and micromechanical retention. However, existing literature reports inconsistent results regarding the optimal conditioning method for hybrid composites and nanoceramics, and the relationship between micromorphology, elemental surface changes, and adhesion remains insufficiently clarified. Methods: A total of ten composite specimens were subjected to five conditioning protocols combining airborne-particle abrasion with varying hydrofluoric acid (HF) concentrations and etching times. Bonding was performed using a dual-cure resin cement (BiFix QM) and evaluated by shear bond strength (SBS) testing. Surface morphology was examined through environmental scanning electron microscopy (ESEM), and elemental composition was analyzed via energy-dispersive X-ray spectroscopy (EDS). Results: indicated that dual treatment with HF and sandblasting showed descriptively higher SBS, with values ranging from 5.01 to 6.14 MPa, compared to 1.85 MPa in the sandblasting-only group. ESEM revealed that higher HF concentrations (10%) created more porous and irregular surfaces, while EDS indicated an increased fluorine presence trend and silicon reduction, indicating deeper chemical activation. However, extending HF exposure beyond 20 s did not further improve bonding, suggesting the importance of protocol optimization. Conclusions: The preliminary observations suggest a synergistic effect of mechanical and chemical conditioning on hybrid ceramic adhesion, but values should be interpreted qualitatively due to the pilot nature of the study. Manufacturer-recommended air abrasion alone may provide limited adhesion under high-stress conditions, although this requires confirmation in studies with larger sample sizes and ageing simulations. Future studies should address long-term durability and extend the comparison to other hybrid CAD/CAM materials and to other etching protocols. Full article
(This article belongs to the Special Issue Dental Materials Design and Application)
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17 pages, 14285 KB  
Article
Seismic Performance of Concrete Square Column Confined by Five-Spiral Composite Stirrups
by Shanshan Sun, Tao Yu, Xiangyu Gao, Zhaoqiang Zhang, Tian Su and Zhixing Hao
Coatings 2025, 15(12), 1499; https://doi.org/10.3390/coatings15121499 - 18 Dec 2025
Viewed by 325
Abstract
In order to solve the problem of inadequate confinement provided by traditional rectangular stirrups in concrete square columns under stringent seismic fortification requirements, a spiral stirrup with a better constraint effect was used in the square columns in this study. Through a comprehensive [...] Read more.
In order to solve the problem of inadequate confinement provided by traditional rectangular stirrups in concrete square columns under stringent seismic fortification requirements, a spiral stirrup with a better constraint effect was used in the square columns in this study. Through a comprehensive analysis of test results, numerical simulations, and theoretical derivations, the seismic performance and shear capacity calculation methods of concrete square columns confined with five-spiral composite stirrups were investigated. This study provides pertinent technical data to facilitate the engineering application of such columns. The existing low-cycle repeated loading tests of 13 concrete square columns confined with five-spiral composite stirrups were collected and analyzed; some of these specimens were selected for finite element numerical simulation, and the simulation results were compared with the test results. The results indicate that the hysteresis curves and skeleton curves obtained from the numerical simulation agree well with the experimental curves, which verifies the rationality of the numerical simulation model proposed in this paper; post-peak load behavior reveals a pronounced compound confinement effect attributable to the five-spiral stirrups; during mid-to-late loading stages, the tensile stress in small spiral stirrups at intersections with larger spirals escalates rapidly, resulting in maximum transverse confinement within these areas. Based on the validated numerical simulation approach, a comprehensive analysis was performed to investigate the effects of axial compression ratio, shear-span ratio, spacing of small spiral stirrups, and diameter ratio of large-to-small spiral stirrups on the seismic performance of the specimens. The results demonstrate that when the spacing of large and small spiral stirrups is kept consistent, the specimens yield optimal strength and ductility. With the diameter of the central large-spiral stirrup fixed, either an increase or a decrease in the diameter of small spiral stirrups will induce varying degrees of reduction in both strength and ductility of the specimens. Furthermore, the five-spiral reinforced columns achieve the best overall seismic performance when the diameter of the central large spiral stirrup reaches the maximum allowable value for the cross-section, and the diameter of small spiral stirrups is set to one-third that of the large spiral stirrup. Finally, the shear mechanism and influencing factors of the shear capacity of the concrete square columns confined with five-spiral composite stirrups were discussed, and a practical formula for calculating the shear capacity of such columns was proposed. Full article
(This article belongs to the Section Environmental Aspects in Colloid and Interface Science)
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15 pages, 4190 KB  
Article
The Effect of Preliminary Mixing Methods on the Properties of PA6 Composites with Molybdenum Disulphide
by Dmitry Zavrazhin, Tatiana Dyachkova, Artem Obukhov, Mikhail Krasnyanskiy, Elena Burakova, Denis Dedov and Anastasia Chuprikova
Sci 2025, 7(4), 178; https://doi.org/10.3390/sci7040178 - 3 Dec 2025
Viewed by 397
Abstract
This study is motivated by the severe tribological regime of PA6 composites in VR platforms operating under dry or boundary lubrication, where alternating shear during foot rotation, localised contact pressures, and third-body abrasion concurrently challenge wear resistance and retention of strength. This paper [...] Read more.
This study is motivated by the severe tribological regime of PA6 composites in VR platforms operating under dry or boundary lubrication, where alternating shear during foot rotation, localised contact pressures, and third-body abrasion concurrently challenge wear resistance and retention of strength. This paper presents the results of research into the properties of composites based on polyamide PA6 and molybdenum disulphide, obtained by combining the components through high-intensity mechanochemical activation in a planetary mill and classical mixing in a turbulence mixer. We demonstrate that varying the energy of the premixing stage (mechanochemical activation versus low-energy premixing) serves as an effective means of interfacial engineering in PA6/MoS2 composites, enabling simultaneous enhancement of mechanical and tribological properties at low filler contents. Analysis of experimental composite samples using Fourier-transform infrared spectroscopy (FTIR) indicates the interaction between MoS2 and oxygen-containing groups of polyamide while maintaining its overall chemical composition. According to the TG-DSC curves, modification of polyamide leads to an increase in the melting temperature by 2 °C, while mechanical activation ensures stronger interaction between the matrix and the filler. Compared to pure PA6, the tensile strength of composites increases by 10–20% for mechanoactivated materials and by 5–10% for materials obtained by conventional methods. The mechanical activation effect is observed even at minimal amounts (0.25 and 0.5%) of MoS2 in composites. The toughness of all composites, regardless of the mixing method, increases by 5–7% compared to pure polyamide. All composites show a 10–20% reduction in the coefficient of friction on steel. Simultaneously, the water absorption of composites becomes 5–20% higher than that of the original material, which indicates a change in structure and an increase in porosity. The obtained composite materials are planned to be used for manufacturing platforms for the movement of virtual reality (VR) operators. Full article
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16 pages, 7954 KB  
Article
Mechanochemical Optimization of Composite–Substrate Interfaces for Durable Repair Adhesion to Metal and Zirconia: An In Vitro Study
by Bryar Abdulqadir Sharif and Hawzhen Masoud Mohammed Saeed
Prosthesis 2025, 7(6), 151; https://doi.org/10.3390/prosthesis7060151 - 21 Nov 2025
Viewed by 521
Abstract
Background/Objectives: Achieving durable intraoral repairs of fractured metal and zirconia restorations requires optimal adhesion. This in vitro study evaluated the effects of mechanical surface treatments and commercial repair systems on the shear bond strength (SBS) of composite resin to nickel–chromium (Ni-Cr) alloy [...] Read more.
Background/Objectives: Achieving durable intraoral repairs of fractured metal and zirconia restorations requires optimal adhesion. This in vitro study evaluated the effects of mechanical surface treatments and commercial repair systems on the shear bond strength (SBS) of composite resin to nickel–chromium (Ni-Cr) alloy and zirconia, including the influence of thermocycling aging. Methods: In this study, 144 Ni-Cr and zirconia discs (12 × 12 × 2 mm) were randomly assigned to three surface treatments: untreated control, airborne particle abrasion (50 µm Al2O3), and medium grit diamond bur grinding. Each group was further subdivided to assess two intraoral repair kits (GC Corp (Tokyo, Japan). and Bisco Inc. (Schaumburg, IL, USA)). Composite resin cylinders were bonded following the manufacturer’s instructions. Half of the specimens (n = 12/subgroup) underwent 5000 thermocycles (5–55 °C). Micro-shear bond strength testing was performed, and failure modes were analyzed. Data were analyzed using three-way ANOVA and post hoc tests (p < 0.05). Results: Air abrasion significantly increased SBS compared to control and bur grinding for metal (p < 0.001). For zirconia, both air abrasion and bur grinding yielded similarly improved SBS over the control (p < 0.001). The GC repair kit demonstrated significantly superior bond stability after thermocycling across both substrates. Aging significantly reduced SBS in all groups (p < 0.001), with the most substantial reductions observed in untreated controls and groups repaired with the Bisco system. Conclusions: Airborne particle abrasion combined with a HEMA-free, 10-MDP-containing universal adhesive achieved the strongest and most durable resin bonds to both metal and zirconia, supporting its clinical use for the intraoral repair of ceramic and metal restorations. Full article
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21 pages, 5461 KB  
Article
Multi-Scale Mechanisms for Permeability Evolution in Remolded Fault Gouge: From Mineral-Particle Migration to Pore Structure
by Yuanyang Zhao, Huimin Wang, Shaobo Qiao, Zhihan Li and Jinchang Sheng
Water 2025, 17(22), 3307; https://doi.org/10.3390/w17223307 - 19 Nov 2025
Viewed by 508
Abstract
Permeability evolution in remolded fault gouge creates critical uncertainties in geotechnical parameterization for dam foundations. However, the underlying multi-scale mechanisms, including mineral migration and pore structure changes, remain insufficiently understood. This study investigates these mechanisms using remolded plastic-thrust fault gouge from the Yulong [...] Read more.
Permeability evolution in remolded fault gouge creates critical uncertainties in geotechnical parameterization for dam foundations. However, the underlying multi-scale mechanisms, including mineral migration and pore structure changes, remain insufficiently understood. This study investigates these mechanisms using remolded plastic-thrust fault gouge from the Yulong Kashi hydropower project in China. We developed an innovative sample preparation method that combines in situ mineral self-cementation and directional compaction. The study integrated multidisciplinary tests including field in situ permeability tests; seepage–stress coupling tests; and micro-scale NMR/XRD/SEM-EDS analyses. Results demonstrate that remolded samples exhibit 1–2 orders of magnitude lower permeability (10−7 cm/s) than in situ samples (10−5 cm/s). This significant reduction is primarily caused by the loss of cementing agents and the uniform compaction of remolded samples, which leads to degraded pore connectivity. SEM-EDS analysis highlighted the leaching of cementing materials (such as K+, Ca2+ ions), while XRD revealed changes in mineral composition, with chlorite dissolution being the primary mineral alteration associated with permeability decay. Additionally, artificially enhanced cohesion distorted the mechanical behavior of the samples. These findings provide an explanation for why conventional laboratory tests tend to underestimate in situ permeability and overestimate shear strength in fault zones. This study establishes microstructure-informed correction frameworks for hydraulic and mechanical parameters in fault-crossing hydraulic engineering applications Full article
(This article belongs to the Special Issue Numerical Modeling of Hydrodynamics and Sediment Transport)
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25 pages, 7885 KB  
Article
Failure Mechanism and Load Carrying Capacity of Hybrid High-Strength Steel Composite Cellular Beams Under Low Cyclic Loading
by Jiangran Guo, Siyu Huo, He Zhao and Tengfei Li
Buildings 2025, 15(21), 3954; https://doi.org/10.3390/buildings15213954 - 2 Nov 2025
Viewed by 346
Abstract
This study reveals the Vierendeel mechanism of hybrid high-strength steel composite cellular beams (HHS-CCBs) through experimental investigation and finite element analysis (FEA). The forces acting on the openings of composite cellular beams (CCBs) are further analyzed. A calculation method is developed to evaluate [...] Read more.
This study reveals the Vierendeel mechanism of hybrid high-strength steel composite cellular beams (HHS-CCBs) through experimental investigation and finite element analysis (FEA). The forces acting on the openings of composite cellular beams (CCBs) are further analyzed. A calculation method is developed to evaluate the load-carrying capacity of HHS-CCBs under the combined action of bending moment and shear force, which takes into account the shear contributions of the concrete slab and beam flange at circular openings. The accuracy of the proposed formula and the influence of key parameters on load-carrying capacity are thoroughly examined through FEA. The results indicate that within the range of D = 0.6hs − 0.7hs and L = 0.7hs − 1.0hs (D and L represent the hole diameter and edge distance, respectively; hs is the height of the steel beam), stress concentration at the beam-end welds could be avoided, the formation of Vierendeel mechanism at the beam-end opening could be ensured, and excessive reduction in load-carrying capacity could be prevented. Furthermore, the high-strength steel (HSS) flange strength and location had a minimal effect on the failure mode of HHS-CCBs. As the flange strength increased, full plasticity was not achieved in the cross-section, and the load-carrying capacity increased nonlinearly. Asymmetric specimens with HSS in the lower flange only and symmetric specimens with HSS in both the upper and lower flanges exhibited comparable load-carrying capacities. The load-carrying capacity calculation formula is applicable to HHS-CCBs with different section types, provided that circular holes are present in the beam web and Vierendeel mechanism damage occurs. However, the flange width–thickness ratio must not significantly exceed the specified limit. Full article
(This article belongs to the Special Issue High-Performance Steel–Concrete Composite/Hybrid Structures)
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21 pages, 6101 KB  
Article
The Mechanism of Microstructure Refinement and the Synergistic Strength–Ductility Enhancement in Al–Zn–Mg–Cu Alloys Processed by Continuous Rheo-Extrusion
by Ziren Wang, Jiazhi An, Mei Xu, Haixia Zhang, Guoli Wei, Chengliang Yang, Zhenpeng Wei, Wenzheng Shen and Wanwu Ding
Metals 2025, 15(11), 1167; https://doi.org/10.3390/met15111167 - 23 Oct 2025
Viewed by 555
Abstract
Al–Zn–Mg–Cu alloys are well known for their outstanding strength, toughness, and corrosion resistance, arising from the balanced addition of Mg, Zn, and Cu. However, conventional casting methods often lead to grain boundary segregation and the formation of coarse Fe-rich phases, which severely limit [...] Read more.
Al–Zn–Mg–Cu alloys are well known for their outstanding strength, toughness, and corrosion resistance, arising from the balanced addition of Mg, Zn, and Cu. However, conventional casting methods often lead to grain boundary segregation and the formation of coarse Fe-rich phases, which severely limit subsequent heat treatment and plastic processing. To overcome these drawbacks, this study systematically investigates the effects of the Continuous Rheo-Extrusion (CRE) process on the microstructure and mechanical performance of Al–Zn–Mg–Cu alloys using XRD, EBSD, SEM, and TEM analyses. The CRE process refines the average grain size from 53.5 μm to 16.1 μm and raises the fraction of high-angle grain boundaries to 88.8%. Moreover, coarse Fe-rich phases are fragmented to below 5 μm, while the elemental distribution of Zn, Mg, and Cu becomes more homogeneous, effectively reducing grain boundary segregation. The Al2Cu precipitates are refined from 106.3 nm to 11.7 nm, corresponding to an 88.9% size reduction. These microstructural optimizations yield a remarkable increase in tensile strength (from 204.7 ± 23.7 MPa to 338.0 ± 9.3 MPa) and elongation (from 11.4 ± 2.4% to 13.8 ± 1.3%). Quantitative analysis confirms that dislocation and precipitation strengthening are the dominant contributors to this improvement. Overall, the CRE process enhances microstructural uniformity through the synergistic effects of shear deformation, continuous dynamic recrystallization (CDRX), and dynamic precipitation, thereby providing a solid theoretical and practical foundation for short-process fabrication of high-strength, high-ductility Al–Zn–Mg–Cu alloys. Full article
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24 pages, 9495 KB  
Article
Overall Slip Failure of a Rubble Mound Breakwater Core Under Solitary Waves: A Numerical Investigation
by Chao Liu, Honghu Li, Dongsheng Jeng, Wei Chen, Longxiang Zhou and Weiyun Chen
J. Mar. Sci. Eng. 2025, 13(10), 1940; https://doi.org/10.3390/jmse13101940 - 10 Oct 2025
Viewed by 684
Abstract
The stability of rubble mound breakwaters is highly affected by extreme wave loading. While extensive research has been devoted to wave-induced scour and liquefaction around breakwaters, comprehensive stability evaluations of the rubble mound breakwater core remain limited. This study develops a numerical framework [...] Read more.
The stability of rubble mound breakwaters is highly affected by extreme wave loading. While extensive research has been devoted to wave-induced scour and liquefaction around breakwaters, comprehensive stability evaluations of the rubble mound breakwater core remain limited. This study develops a numerical framework to investigate the stability of rubble mound breakwaters subjected to solitary wave loading. Wave motion is modeled using the Navier–Stokes equations, wave-induced pore pressure is computed based on Darcy’s law, and soil behavior is represented through the Mohr–Coulomb constitutive model. The numerical model is validated against experimental data. To assess structural stability, the strength reduction method is employed to calculate the Factor of Safety (FOS) during wave propagation, with the minimum FOS serving as the stability criterion. Furthermore, the influence of key parameters, including wave height, soil shear strength, wave–current interaction, berm dimensions, and slope gradient, on breakwater stability is systematically analyzed. Full article
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18 pages, 1297 KB  
Article
Physics-Informed Feature Engineering and R2-Based Signal-to-Noise Ratio Feature Selection to Predict Concrete Shear Strength
by Trevor J. Bihl, William A. Young and Adam Moyer
Mathematics 2025, 13(19), 3182; https://doi.org/10.3390/math13193182 - 4 Oct 2025
Viewed by 522
Abstract
Accurate prediction of reinforced concrete shear strength is essential for structural safety, yet datasets often contain a mix of raw geometric and material properties alongside physics-informed engineered features, making optimal feature selection challenging. This study introduces a statistically principled framework that advances feature [...] Read more.
Accurate prediction of reinforced concrete shear strength is essential for structural safety, yet datasets often contain a mix of raw geometric and material properties alongside physics-informed engineered features, making optimal feature selection challenging. This study introduces a statistically principled framework that advances feature reduction for neural networks in three novel ways. First, it extends the artificial neural network-based signal-to-noise ratio (ANN-SNR) method, previously limited to classification, into regression tasks for the first time. Second, it couples ANN-SNR with a confidence-interval (CI)-based stopping rule, using the lower bound of the baseline ANN’s R2 confidence interval as a rigorous statistical threshold for determining when feature elimination should cease. Third, it systematically evaluates both raw experimental variables and physics-informed engineered features, showing how their combination enhances both robustness and interpretability. Applied to experimental concrete shear strength data, the framework revealed that many low-SNR features in conventional formulations contribute little to predictive performance and can be safely removed. In contrast, hybrid models that combined key raw and engineered features consistently yielded the strongest performance. Overall, the proposed method reduced the input feature set by approximately 45% while maintaining results statistically indistinguishable from baseline and fully optimized models (R2 ≈ 0.85). These findings demonstrate that ANN-SNR with CI-based stopping provides a defensible and interpretable pathway for reducing model complexity in reinforced concrete shear strength prediction, offering practical benefits for design efficiency without compromising reliability. Full article
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19 pages, 6667 KB  
Article
Numerical Simulation Analysis of Twin-PBL Rubber-Ring Shear Connector
by Jun Wei, Peiwen Chen and Qiaowen Hu
Buildings 2025, 15(19), 3567; https://doi.org/10.3390/buildings15193567 - 2 Oct 2025
Viewed by 540
Abstract
In recent years, a growing number of studies have focused on improving shear distribution and mitigating stress concentration in PBL shear connectors through the incorporation of composite materials. However, research on Twin-PBL shear connectors remains limited. Therefore, this study employed the finite element [...] Read more.
In recent years, a growing number of studies have focused on improving shear distribution and mitigating stress concentration in PBL shear connectors through the incorporation of composite materials. However, research on Twin-PBL shear connectors remains limited. Therefore, this study employed the finite element method to develop 23 finite element models to evaluate the shear performance of the Twin-PBL rubber-ring shear connector. The results indicate that the Twin-PBL rubber-ring shear connector with a 4 mm thick rubber ring exhibits a 7.5% decrease in shear force and a 71.1% reduction in shear stiffness compared to the conventional Twin-PBL shear connector. Furthermore, parametric analysis reveals that increasing the thickness of the rubber ring reduces both shear capacity and shear stiffness, while higher concrete strength, greater perforated rebar strength, and larger perforated rebar diameter enhance both shear capacity and stiffness. In contrast, the strength of the perfobond steel plate has minimal influence. Based on these findings, a predictive formula is proposed to estimate the shear capacity of the Twin-PBL rubber-ring shear connector. Full article
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18 pages, 1769 KB  
Article
A Method for Determining the Soil Shear Strength by Eliminating the Heteroscedasticity and Correlation of the Regression Residual
by Heng Chi, Hengdong Wang, Yufeng Jia and Degao Zou
Appl. Sci. 2025, 15(18), 10289; https://doi.org/10.3390/app151810289 - 22 Sep 2025
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Abstract
Due to cost and variability of geotechnical test results, the number of samples for geotechnical material parameters in one engineering project is limited, resulting in a certain degree of errors in the calculation of probability distribution, mean, and variance of mechanical parameters of [...] Read more.
Due to cost and variability of geotechnical test results, the number of samples for geotechnical material parameters in one engineering project is limited, resulting in a certain degree of errors in the calculation of probability distribution, mean, and variance of mechanical parameters of the geotechnical materials. To improve the reliability of geotechnical engineering design, reducing the variance of shear strength is one of the methods. Currently, the least squares method is widely used to regress the shear strength of soil; however, the regression residuals often exhibit heteroscedasticity and correlation, which undermine the validity of the variance estimates of soil shear strength parameters. This study aims to address this issue by applying the generalized least squares method to eliminate the heteroscedasticity and correlation of regression residuals. The results of triaxial consolidated drained (CD) tests on the coarse-grained soil; triaxial unconsolidated undrained(UU), CD, and consolidated undrained (CU) tests on gravelly clay; and triaxial CD tests on sand were analyzed to estimate the mean and variance of their shear strength. The results show that while the mean values of shear strength parameters remain largely unchanged, the generalized least squares method reduces the standard deviation of cohesion by an average of 30.575% and that of the internal friction angle by 14.21%. This reduction in variability enhances the precision of parameter estimation, which is critical for reliability-based design in geotechnical engineering, as it leads to more consistent safety assessments and optimized structural designs. The reliability analysis of an infinitely long slope stability shows that the reliability index of the soil slope calculated by the traditional method is either large or small. The generalized least squares method, which eliminates the heteroscedasticity and correlation of the regression residuals, should be adopted to regress the shear strength of soil. Full article
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