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Keywords = sensible heat storage technology

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52 pages, 684 KB  
Review
Multifunctional Cementitious Materials for Sensible and Latent Thermal Energy Storage: Advances, Challenges, and Future Perspective
by Barbara Klemczak, Jacek Gołaszewski and Małgorzata Gołaszewska
Energies 2026, 19(18), 4382; https://doi.org/10.3390/en19184382 - 16 Sep 2026
Abstract
Cementitious materials are the most widely used construction materials worldwide. Beyond their structural function, they are increasingly recognized as multifunctional materials capable of contributing to thermal energy management and improving the energy performance of buildings. This review provides a comprehensive assessment of cement-based [...] Read more.
Cementitious materials are the most widely used construction materials worldwide. Beyond their structural function, they are increasingly recognized as multifunctional materials capable of contributing to thermal energy management and improving the energy performance of buildings. This review provides a comprehensive assessment of cement-based materials for thermal energy storage (TES), covering the fundamental mechanisms of heat transfer, the thermophysical properties governing thermal performance, and the principal TES technologies applicable to cementitious composites. Particular attention is given to sensible heat storage in conventional cement-based materials and latent heat storage achieved through the incorporation of phase change materials (PCMs), including PCM classification, encapsulation techniques, incorporation methods, thermal performance, and current limitations. The review also examines recent advances in multifunctional cementitious composites incorporating lightweight and porous aggregates, recycled materials, nanomaterials, carbon-based additives, fibers, and other functional constituents that enable simultaneous enhancement of thermal energy storage, heat transfer, mechanical performance, durability, and sustainability. The interactions and trade-offs between thermal, mechanical, and durability-related properties are critically discussed to identify the most promising material design strategies for practical applications. Finally, the review highlights the major scientific and technological challenges and outlines future research directions toward intelligent, low-carbon, and energy-efficient multifunctional cementitious materials for next-generation buildings. Full article
(This article belongs to the Section G: Energy and Buildings)
50 pages, 4417 KB  
Review
Additive Manufacturing for Thermal Energy Storage Systems: A Review of Architected Structures, Heat Transfer Enhancement, and Design Strategies
by Kyle Weber, Saeed Tiari and Babak Eslami
Energies 2026, 19(18), 4292; https://doi.org/10.3390/en19184292 - 10 Sep 2026
Viewed by 210
Abstract
Thermal energy storage (TES) technologies are essential for renewable energy integration, industrial waste heat recovery, grid flexibility, and improved energy efficiency. Despite advances in sensible heat thermal energy storage (SHTES), latent heat thermal energy storage (LHTES), and thermochemical energy storage (TCES), practical deployment [...] Read more.
Thermal energy storage (TES) technologies are essential for renewable energy integration, industrial waste heat recovery, grid flexibility, and improved energy efficiency. Despite advances in sensible heat thermal energy storage (SHTES), latent heat thermal energy storage (LHTES), and thermochemical energy storage (TCES), practical deployment remains constrained by inadequate heat transfer rates, which limit charging and discharging processes, reduce storage utilization, and increase system size and cost. Conventional heat-transfer enhancement approaches, including fins, embedded heat exchangers, conductive additives, porous structures, and flow intensification techniques often introduce trade-offs related to manufacturability, complexity, durability, and energy consumption. Additive manufacturing (AM) has emerged as a promising approach for overcoming these limitations by enabling precise control of internal geometry, porosity, surface-area-to-volume ratio, and fluid pathways. Through the fabrication of architected structures, lattice networks, triply periodic minimal surface (TPMS) geometries, and multifunctional heat-transfer architectures, AM enables geometry-driven optimization of thermal performance that is difficult to achieve using conventional manufacturing methods. These capabilities support the development of compact TES systems with enhanced heat transfer, improved thermal uniformity, and increased energy utilization. This review examines additive manufacturing technologies relevant to TES applications, including powder bed fusion, directed energy deposition, material extrusion, vat photopolymerization, and binder jetting. The relationships among manufacturing processes, material selection, and thermal performance are discussed across SHTES, LHTES, and TCES systems. Particular emphasis is placed on AM-enabled heat-transfer enhancement strategies, phase change material (PCM)-integrated structures, architected thermal networks, embedded heat exchangers, and computational design methodologies such as topology optimization. Current challenges involving material compatibility, scalability, cost, and long-term durability are also evaluated. The review highlights how additive manufacturing is transforming TES design from a material-centered paradigm toward geometry-enabled thermal engineering, creating new opportunities for next-generation energy storage systems. Full article
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44 pages, 13065 KB  
Review
Artificial Intelligence in Thermal Energy Storage Systems for Buildings to City-Scale Energy Flexibility: A Review
by Aswathy K Cherian, R. Shanthi Priya, C. Selvam, S. Radhakrishnan and Ramalingam Senthil
Thermo 2026, 6(3), 69; https://doi.org/10.3390/thermo6030069 - 31 Aug 2026
Viewed by 212
Abstract
Buildings account for roughly 37% of energy-related CO2 emissions, and space cooling already consumes nearly 10% of global electricity. Cooling demand is rising fastest in tropical cities, where air-conditioning could reach 45% of peak load, especially in India by 2050. This review [...] Read more.
Buildings account for roughly 37% of energy-related CO2 emissions, and space cooling already consumes nearly 10% of global electricity. Cooling demand is rising fastest in tropical cities, where air-conditioning could reach 45% of peak load, especially in India by 2050. This review critically examines thermal energy storage (TES) as a flexibility resource across three distinct scales: individual buildings, district heating and cooling networks, and city-level multi-energy systems. Using a Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA)-based search of Scopus, Web of Science, and IEEE Xplore with primary and supplementary strings, 4447 records were identified, of which 174 were included. Each quantitative study was classified by validation level (simulation, laboratory, pilot, or operational) and by the centrality of thermal storage. Sensible, latent, and thermochemical storage technologies are compared using energy density (10–500 kWh/m3), efficiency (40–95%), cycle stability, and technology readiness. The review then evaluates the role of artificial intelligence (AI), machine learning, and Internet of Things platforms in forecasting, predictive control, and operational optimization of TES networks. Thirteen method families, grouped into AI and machine learning methods, optimization methods, control methods, and digital enabling technologies, are assessed against six explicitly defined criteria with evidence-coded scores. Among 47 quantitative studies, 37 (78.7%) are simulation-only, and only four (8.5%) report operational data. Direct TES-AI studies report simulated energy savings of 8–64% and peak load reductions of about 35%, whereas field-validated intelligent control reports 17% energy savings in a single real building experiment. The review also identifies inherent drawbacks of artificial intelligence-based operations, including limited interpretability, high data and computational demands, concept drift, and cyber vulnerabilities that increased peak electric load by 17.4% in a simulated attack. A structural imbalance in the literature is evident: most validated deployments remain at the building-scale, whereas urban-scale evidence is confined to district cooling, aquifer and pit storage, and multi-energy hub studies; no study reports the coordinated operation of distributed TES assets across multiple districts. A conceptual framework and a staged roadmap linking building, district, and urban scales are proposed. Priority research needs include urban-scale pilots in tropical climates, techno-economic assessment, interpretable and drift-robust AI, and interoperability standards that support United Nations’ Sustainable Development Goals 7, 11, and 13. Full article
(This article belongs to the Special Issue Thermal Energy Storage in Shallow Geothermal Systems)
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52 pages, 4312 KB  
Review
Energy Storage Technologies and Applications: A Comprehensive Review
by Yousef Gharbia, Javad Farrokhi Derakhshandeh, Mohamed Said Abouelela, Ibrahim Elbadawy and Mohammad Doust
Energies 2026, 19(17), 4029; https://doi.org/10.3390/en19174029 - 27 Aug 2026
Viewed by 370
Abstract
The increasing integration of renewable energy sources, particularly solar and wind, has created a growing need for efficient and reliable energy storage technologies (ESTs) because of their intermittent nature. This review critically examines established and emerging ESTs, including batteries, supercapacitors, and mechanical, thermal, [...] Read more.
The increasing integration of renewable energy sources, particularly solar and wind, has created a growing need for efficient and reliable energy storage technologies (ESTs) because of their intermittent nature. This review critically examines established and emerging ESTs, including batteries, supercapacitors, and mechanical, thermal, hydrogen, and superconducting magnetic energy storage systems, with emphasis on their technical performance, durability, response time, economic feasibility, and environmental considerations. The reviewed technologies exhibit substantial differences in their energy and power characteristics. Lithium-ion batteries, for example, provide an energy density of approximately 100–265 Wh/kg, with reported lifetimes of 2000–10,000 cycles, whereas supercapacitors offer only 5–10 Wh/kg but can withstand more than 100,000 cycles and deliver energy within seconds. Flywheel systems can achieve power densities of 1000–10,000 W/kg and operate for up to 100,000 cycles, while pumped hydro storage has a comparatively low energy density of approximately 0.5–1.5 Wh/kg but can provide service over periods exceeding 50 years. Thermal storage technologies also show considerable potential, with reported energy densities ranging from approximately 0.25 Wh/kg for sensible heat storage to 120–383 Wh/kg for thermochemical storage, depending on the materials and system configuration. Overall, the findings demonstrate that no single storage technology is optimal for all applications. Technology selection should, therefore, consider the required energy and power capacity, response time, lifetime, cost, and environmental impact, particularly when integrating variable renewable energy into modern energy systems. Full article
(This article belongs to the Section D: Energy Storage and Application)
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42 pages, 3247 KB  
Review
Thermal Energy Storage in Industrial Processes: Technologies, Integration, and Application Opportunities
by Monika Piwowarczyk, Ewa Kozak-Jagieła and Jan Taler
Energies 2026, 19(12), 2734; https://doi.org/10.3390/en19122734 - 6 Jun 2026
Viewed by 1066
Abstract
Industrial processes consume large amounts of thermal energy, while many recoverable heat streams remain unused because heat sources and sinks differ in time, temperature level, power demand, and operating schedule. Thermal energy storage (TES) can decouple heat supply from heat demand and support [...] Read more.
Industrial processes consume large amounts of thermal energy, while many recoverable heat streams remain unused because heat sources and sinks differ in time, temperature level, power demand, and operating schedule. Thermal energy storage (TES) can decouple heat supply from heat demand and support waste heat recovery, peak-load reduction, process heat electrification, and flexible operation of continuous, batch, and intermittent processes. This narrative review assesses industrial TES from a process integration perspective rather than from a storage-material perspective alone. Sensible, latent, thermochemical, sorption-based, hybrid, and steam-based storage systems are compared with respect to delivery temperature, storage duration, charging and discharging power, response time, heat losses, reliability, integration complexity, and techno-economic feasibility. Sector-specific opportunities are discussed for the iron and steel, cement, ceramics, chemical and petrochemical, pulp and paper, and food and beverage industries. The review shows that deployment is constrained less by the availability of storage concepts than by heat exchanger limitations, inconsistent Key Performance Indicator (KPI) definitions, unclear system boundaries, scarce long-term operating data, and insufficient coupling with pinch analysis, heat exchanger network design, control, and safety requirements. A practical technology-selection workflow and a research roadmap are proposed for scalable, reliable, and economically viable industrial TES deployment. Full article
(This article belongs to the Section D: Energy Storage and Application)
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54 pages, 3405 KB  
Review
Pathways for Greenhouse Thermal Management’s Contribution to Net-Zero Food Production
by Samson Sogbaike, Celestina Ezenwajiaku, Amir Badiee, Chris Bingham and Aliyu M. Aliyu
Energies 2026, 19(8), 1975; https://doi.org/10.3390/en19081975 - 19 Apr 2026
Viewed by 1044
Abstract
Decarbonising greenhouse food production requires improvements in thermal management, energy efficiency, and system integration. Greenhouse energy demand is shaped by coupled heat and mass transfer processes, particularly envelope performance, ventilation, and latent heat associated with humidity control. This article synthesises recent advances in [...] Read more.
Decarbonising greenhouse food production requires improvements in thermal management, energy efficiency, and system integration. Greenhouse energy demand is shaped by coupled heat and mass transfer processes, particularly envelope performance, ventilation, and latent heat associated with humidity control. This article synthesises recent advances in greenhouse microclimate control with emphasis on heat transfer, low-carbon heating and cooling, thermal storage, renewable and waste heat integration, and advanced modelling and control approaches. The review shows that humidity control and latent load management are primary drivers of winter energy use, as moisture removal through ventilation and dehumidification directly increases the sensible heating required to maintain indoor temperature setpoints. When assessed using realistic psychrometric relationships, ventilation and dehumidification can dominate peak heating demand and seasonal consumption. The performance of heat pumps, storage systems, semi-closed greenhouse concepts, and renewable heat pathways depends on how thermal loads are defined, how system boundaries are set, and how technologies are integrated in operation. Digital twins, predictive control, and hybrid physics-data models are increasingly used to manage variability in weather, energy prices, and infrastructure constraints. Greenhouse decarbonisation cannot be treated as a simple substitution of energy sources. System performance depends on coordinated design and operation, including heat recovery, moisture removal, and integration of supply technologies. Semi-closed and heat recovery-based configurations can reduce the ventilation–heating penalty and lower primary energy demand compared with vent-to-dry approaches. Long-term market projections suggest that the commercial greenhouse sector could expand substantially by 2050 under plausible growth scenarios, reflecting increased capital investment rather than a proportional rise in global food output. Net-zero greenhouse production is achievable through combined improvements in thermal management, electrification, and renewable energy integration. However, large-scale deployment depends on consistent modelling assumptions, credible economic assessment, and alignment with heat and CO2 supply infrastructure. The transition is therefore shaped by system integration and planning as much as by individual technologies. Full article
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37 pages, 3370 KB  
Review
Thermal Energy Storage for Sustainable Smart Agricultural Facilities: Design, Integration, Control, Environmental Impacts, and Future Perspectives
by Ahsan Mehtab, Hong-Seok Mun, Eddiemar B. Lagua, Hae-Rang Park, Jin-Gu Kang, Md Sharifuzzaman, Md Kamrul Hasan, Young-Hwa Kim, Sang-Bum Ryu and Chul-Ju Yang
Sustainability 2026, 18(3), 1311; https://doi.org/10.3390/su18031311 - 28 Jan 2026
Cited by 1 | Viewed by 2752
Abstract
Smart agricultural systems need stable thermal environments for greenhouses, livestock housing, and on-farm processing. However, renewable heat sources such as solar collectors and heat pumps often cause fluctuations that challenge reliable operation. Thermal energy storage (TES)—particularly water-based sensible tanks, stratified reservoirs, and phase-change [...] Read more.
Smart agricultural systems need stable thermal environments for greenhouses, livestock housing, and on-farm processing. However, renewable heat sources such as solar collectors and heat pumps often cause fluctuations that challenge reliable operation. Thermal energy storage (TES)—particularly water-based sensible tanks, stratified reservoirs, and phase-change material (PCM) systems—provides an effective solution by decoupling heat supply and demand. In this review, tank-based TES technologies for agricultural applications, focusing on design, integration with renewable energy systems, and control strategies, are critically examined. Key performance aspects, including thermal stratification, state-of-charge estimation, and advanced predictive control, are analyzed to identify best practices and limitations. The review finds that sensible TES remains dominant in farm applications due to its low cost and durability, while latent (PCM/ice) and thermochemical storage provide a higher energy density and long-duration potential but are presently limited by material stability, system complexity, and cost. From an environmental perspective, TES contributes to reducing fossil fuel dependence, improving resource efficiency, lowering greenhouse gas emissions, and boosting the resilience of rural farming systems. Overall, TES is recognized as a key enabling technology for climate-smart, energy-efficient, and sustainable agricultural operations. However, remaining research gaps include long-term field validation, standardized performance metrics, and life-cycle environmental assessment. Full article
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17 pages, 2171 KB  
Article
Robust Flow Regulation Using Orifice and J-Valve Combination in Circulating Fluidized Bed Thermal Energy Storage
by Atsushi Ishikawa, Michitaro Hashiba and Zhihong Liu
Processes 2026, 14(2), 194; https://doi.org/10.3390/pr14020194 - 6 Jan 2026
Viewed by 718
Abstract
With the expansion of renewable energy deployment, characterized by its variability, stabilizing power and heat supply has become a critical issue. To address this challenge, large-scale and low-cost energy storage technologies are essential, and thermal energy storage (TES) is considered one of the [...] Read more.
With the expansion of renewable energy deployment, characterized by its variability, stabilizing power and heat supply has become a critical issue. To address this challenge, large-scale and low-cost energy storage technologies are essential, and thermal energy storage (TES) is considered one of the promising solutions. Among large-scale TES systems, Circulating Fluidized Bed TES (CFB TES) is a technology that stores energy as sensible heat in high-temperature sand and utilizes it for power generation using high-temperature steam or steam turbines when needed, offering high compatibility with existing infrastructure. While the underlying circulating fluidized bed system is a well-established technology, precise control of circulating particle flow rates remains a technical challenge due to differences from conventional circulating fluidized beds. In this study, we propose a mechanically simple and thermally durable flow control system that combines an orifice for stepwise flow adjustment and a J-valve (loop seal) for on/off particle transport. In this study, the flow characteristics of the orifice, the minimum fluidization velocity (umf≈ 0.076 m/s), the transient stabilization behavior, and the effects of downstream pressure (back pressure) were evaluated in lab-scale experiments. The results showed that particle flow rate follows a power-law relationship with the orifice diameter, stabilizes when fluidization velocity exceeds umf, and decreases linearly with increasing back pressure. Based on these findings, we established design guidelines incorporating orifice sizing, fluidization control, and back pressure compensation. Full article
(This article belongs to the Special Issue New Trends in Thermal Energy Storage and Its Applications)
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19 pages, 4518 KB  
Article
Simulation Study on Heat Transfer and Flow Performance of Pump-Driven Microchannel-Separated Heat Pipe System
by Yanzhong Huang, Linjun Si, Chenxuan Xu, Wenge Yu, Hongbo Gao and Chaoling Han
Energies 2025, 18(22), 5882; https://doi.org/10.3390/en18225882 - 8 Nov 2025
Cited by 1 | Viewed by 1089
Abstract
The separable heat pipe, with its highly efficient heat transfer and flexible layout features, has become an innovative solution to the heat dissipation problem of batteries, especially suitable for the directional heat dissipation requirements of high-energy-density battery packs. However, most of the number–value [...] Read more.
The separable heat pipe, with its highly efficient heat transfer and flexible layout features, has become an innovative solution to the heat dissipation problem of batteries, especially suitable for the directional heat dissipation requirements of high-energy-density battery packs. However, most of the number–value models currently studied examine the flow of refrigerant working medium within the pump as an isentropic or isothermal process and are unable to effectively analyze the heat transfer characteristics of different internal regions. Based on the laws of energy conservation, momentum conservation, and mass conservation, this study establishes a steady-state mathematical model of the pump-driven microchannel-separated heat pipe. The influence of factors—such as the phase state change in the working medium inside the heat exchanger, the heat transfer flow mechanism, the liquid filling rate, the temperature difference, as well as the structural parameters of the microchannel heat exchanger on the steady-state heat transfer and flow performance of the pump-driven microchannel-separated heat pipe—were analyzed. It was found that the influence of liquid filling ratio on heat transfer quantity is reflected in the ratio of change in the sensible heat transfer and latent heat transfer. The sensible heat transfer ratio is higher when the liquid filling is too low or too high, and the two-phase heat transfer is higher when the liquid filling ratio is in the optimal range; the maximum heat transfer quantity can reach 3.79 KW. The decrease in heat transfer coefficient with tube length in the single-phase region is due to temperature and inlet effect, and the decrease in heat transfer coefficient in the two-phase region is due to the change in flow pattern and heat transfer mechanism. This technology has the advantages of long-distance heat transfer, which can adapt to the distributed heat dissipation needs of large-energy-storage power plants and help reduce the overall lifecycle cost. Full article
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28 pages, 3856 KB  
Article
Experimental Evaluation of a Combined Sensible and Latent Heat Thermal Energy Storage System
by Adio Miliozzi, Daniele Nicolini, Giuseppe Napoli, Gianremo Giorgi and Raffaele Liberatore
Energies 2025, 18(21), 5808; https://doi.org/10.3390/en18215808 - 4 Nov 2025
Cited by 9 | Viewed by 2848
Abstract
Thermal energy storage (TES) systems are crucial for industries to overcome the temporal misalignment between heat demand and availability, while also reducing greenhouse gas emissions. This is fundamental for increasing industrial production efficiency and promoting renewable energy sources, such as solar energy. Among [...] Read more.
Thermal energy storage (TES) systems are crucial for industries to overcome the temporal misalignment between heat demand and availability, while also reducing greenhouse gas emissions. This is fundamental for increasing industrial production efficiency and promoting renewable energy sources, such as solar energy. Among various TES solutions (sensible, latent, and thermochemical), combined sensible/latent heat TES (CSLHTES) is attracting more interest. It combines the ideal characteristics of individual sensible or latent heat storage technologies: high stored energy density, compactness, high efficiency, stable heat supply temperature, and good power output. This work experimentally evaluates the thermal behavior and potential improvements of a CSLHTES system. This system, named HyTES, consists of two series-connected TES units—one sensible and one latent—operating within a 180–280 °C range, to meet typical industrial application requirements. A test procedure was developed to define key performance indexes (KPIs). The results confirm that CSLHTES systems generally show improved performance compared to individual units. This indicates that further analysis of this approach is justified, moving beyond just energy and exergy perspectives to also include economic and environmental impacts. Full article
(This article belongs to the Section J1: Heat and Mass Transfer)
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18 pages, 2963 KB  
Article
Investment Opportunities for Individual Energy Supply Systems: A UK Household Study
by Julien Garcia Arenas, Mathieu Patin, Patrick Hendrick, Sylvie Bégot, Frédéric Gustin and Valérie Lepiller
Energies 2025, 18(21), 5803; https://doi.org/10.3390/en18215803 - 4 Nov 2025
Viewed by 801
Abstract
The current evolution of the energy context and progress in sustainable energy technologies are enabling the development of new energy supply systems for the residential sector. However, the techno-economic assessment of such energy systems is not straightforward and depends, among others, on the [...] Read more.
The current evolution of the energy context and progress in sustainable energy technologies are enabling the development of new energy supply systems for the residential sector. However, the techno-economic assessment of such energy systems is not straightforward and depends, among others, on the building type, its thermal insulation rate, and user patterns, as well as on the climatic conditions or energy and technology prices. This study therefore aims to develop an investment model for a typical UK household energy system that is applied to a diversity of scenarios to highlight the sensibility of the output results over stochastic input data such as electricity and heat demands, ambient temperature, and global solar irradiation. This dwelling diversity dataset is generated using a thermal–electrical demand model that uses stochastic techniques to model uncertainty. This contribution concludes with a discussion on how end-users can effectively take part in the energy transition while minimizing their energy bill and potentially generate long-term revenues. The main results show stable economic performance, with capital expenditure (CAPEX) ranging from GBP 15,400 to GBP 17,000 and NPV from GBP 21,000 to GBP 26,000 over 2000 individual scenarios. This study also confirms the leveraging effect of policy instruments, such as subsidies, in shifting the optimal system design towards higher shares of renewable and storage technologies, further reducing the reliance on fossil fuels and the impact on distribution systems. Full article
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53 pages, 5446 KB  
Review
Thermal Energy Storage Technology Roadmap for Decarbonising Medium-Temperature Heat Processes—A Review
by Anabel Palacios, Yannick Krabben, Esther Linder, Ann-Katrin Thamm, Cordin Arpagaus, Sidharth Paranjape, Frédéric Bless, Daniel Carbonell, Philipp Schuetz, Jörg Worlitschek and Anastasia Stamatiou
Sustainability 2025, 17(21), 9693; https://doi.org/10.3390/su17219693 - 30 Oct 2025
Cited by 18 | Viewed by 5513
Abstract
This review presents a technology roadmap for Thermal Energy Storage (TES) systems operating in the medium-temperature range of 100–300 °C, a critical window that accounts for approximately 37% of industrial process heat demand in Europe. Decarbonising this segment is essential to meeting climate [...] Read more.
This review presents a technology roadmap for Thermal Energy Storage (TES) systems operating in the medium-temperature range of 100–300 °C, a critical window that accounts for approximately 37% of industrial process heat demand in Europe. Decarbonising this segment is essential to meeting climate targets, especially in sectors that are reliant on fossil-fuel-based steam. The study analyses 11 TES technologies, including sensible, latent, and thermochemical systems, covering both mature and emerging solutions. Each technology is evaluated based on technical, environmental, and socio-economic key performance indicators (KPIs), such as energy density (up to 200 kWh/m3), cost per storage capacity (€2–100/kWh), and technological readiness level (TRL). Sensible heat technologies are largely mature and commercially available, while latent heat systems—especially those using nitrate salts—offer promising energy density and cost trade-offs. Thermochemical storage, though less mature, shows potential in high-cycle applications and long-term flexibility. The review highlights practical configurations and integration strategies and identifies pathways for research and deployment. This work offers a comprehensive reference for stakeholders aiming to accelerate industrial decarbonisation through TES, particularly for applications such as drying, evaporation, and low-pressure steam generation. Full article
(This article belongs to the Special Issue Energy Storage, Conversion and Sustainable Management)
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42 pages, 4392 KB  
Article
Holism of Thermal Energy Storage: A Data-Driven Strategy for Industrial Decarbonization
by Abdulmajeed S. Al-Ghamdi and Salman Z. Alharthi
Sustainability 2025, 17(19), 8745; https://doi.org/10.3390/su17198745 - 29 Sep 2025
Viewed by 8856
Abstract
This study presents a holistic framework for adaptive thermal energy storage (A-TES) in solar-assisted systems. This framework aims to support a reliable industrial energy supply, particularly during periods of limited sunlight, while also facilitating industrial decarbonization. In previous studies, the focus was not [...] Read more.
This study presents a holistic framework for adaptive thermal energy storage (A-TES) in solar-assisted systems. This framework aims to support a reliable industrial energy supply, particularly during periods of limited sunlight, while also facilitating industrial decarbonization. In previous studies, the focus was not on addressing the framework of the entire problem, but rather on specific parts of it. Therefore, the innovation in this study lies in bringing these aspects together within a unified framework through a data-driven approach that combines the analysis of efficiency, technology, environmental impact, sectoral applications, operational challenges, and policy into a comprehensive system. Sensible thermal energy storage with an adaptive approach can be utilized in numerous industries, particularly concentrated solar power plants, to optimize power dispatch, enhance energy efficiency, and reduce gas emissions. Simulation results indicate that stable regulations and flexible incentives have led to a 60% increase in solar installations, highlighting their significance in investment expansion within the renewable energy sector. Integrated measures among sectors have increased energy availability by 50% in rural regions, illustrating the need for partnerships in renewable energy projects. The full implementation of novel advanced energy management systems (AEMSs) in industrial heat processes has resulted in a 20% decrease in energy consumption and a 15% improvement in efficiency. Making the switch to open-source software has reduced software expenditure by 50% and increased productivity by 20%, demonstrating the strategic advantages of open-source solutions. The findings provide a foundation for future research by offering a framework to analyze a specific real-world industrial case. Full article
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14 pages, 4297 KB  
Article
Numerical Simulation of Natural Gas Waste Heat Recovery Through Hydrated Salt Particle Desorption in a Full-Size Moving Bed
by Liang Wang, Minghui Li, Yu Men, Yun Jia and Bin Ding
Processes 2025, 13(8), 2589; https://doi.org/10.3390/pr13082589 - 15 Aug 2025
Viewed by 1043
Abstract
To achieve energy conservation, emission reduction, and green low-carbon goals for gas storage facilities, it is crucial to efficiently recover and utilize waste heat during gas injection while maintaining natural gas cooling rates. However, existing sensible and latent heat storage technologies cannot sustain [...] Read more.
To achieve energy conservation, emission reduction, and green low-carbon goals for gas storage facilities, it is crucial to efficiently recover and utilize waste heat during gas injection while maintaining natural gas cooling rates. However, existing sensible and latent heat storage technologies cannot sustain long-term thermal storage or seasonal utilization of waste heat. Thermal chemical energy storage, with its high energy density and low thermal loss during prolonged storage, offers an effective solution for efficient recovery and long-term storage of waste heat in gas storage facilities. This study proposes a novel heat recovery method by combining a moving bed with mixed hydrated salts (CaCl2·6H2O and MgSO4·7H2O). By constructing both small-scale and full-scale three-dimensional models in Fluent, which couple the desorption and endothermic processes of hydrated salts, the study analyzes the temperature and flow fields within the moving bed during heat exchange, thereby verifying the feasibility of this approach. Furthermore, the effects of key parameters, including the inlet temperatures of hydrated salt particles and natural gas, flow velocity, and mass flow ratio on critical performance indicators such as the outlet temperatures of natural gas and hydrated salts, the overall heat transfer coefficient, the waste heat recovery efficiency, and the mass fraction of hydrated salt desorption are systematically investigated. The results indicate that in the small-scale model (1164 × 312 × 49 mm) the outlet temperatures of natural gas and mixed hydrated salts are 79.8 °C and 49.3 °C, respectively, with a waste heat recovery efficiency of only 33.6%. This low recovery rate is primarily due to the insufficient residence time of high-velocity natural gas (10.5 m·s−1) and hydrated salt particles (2 mm·s−1) in the moving bed, which limits heat exchange efficiency. In contrast, the full-scale moving bed (3000 × 1500 × 90 mm) not only accounts for variations in natural gas inlet temperature during the three-stage compression process but also allows for optimized operational adjustments. These optimizations ensure a natural gas outlet temperature of 41.3 °C, a hydrated salt outlet temperature of 82.5 °C, a significantly improved waste heat recovery efficiency of 94.2%, and a hydrated salt desorption mass fraction of 69.2%. This configuration enhances the safety of the gas injection system while maximizing both natural gas waste heat recovery and the efficient utilization of mixed hydrated salts. These findings provide essential theoretical guidance and data support for the effective recovery and seasonal utilization of waste heat in gas storage reservoirs. Full article
(This article belongs to the Special Issue Multiphase Flow Process and Separation Technology)
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30 pages, 9222 KB  
Article
Thermodynamic Modeling of Multilayer Insulation Schemes Coupling Liquid Nitrogen Cooled Shield and Vapour Hydrogen Cooled Shield for LH2 Tank
by Jingyang Lu, Liqiong Chen and Xingyu Zhou
Processes 2025, 13(8), 2574; https://doi.org/10.3390/pr13082574 - 14 Aug 2025
Cited by 4 | Viewed by 2963
Abstract
The thermal insulation performance of liquid hydrogen (LH2) storage tanks is critical for long-distance transportation. The active cooled shield (ACS) technologies, such as the liquid nitrogen cooled shield (LNCS) and the vapor hydrogen cooled shield (VHVCS) are important thermal insulation methods. [...] Read more.
The thermal insulation performance of liquid hydrogen (LH2) storage tanks is critical for long-distance transportation. The active cooled shield (ACS) technologies, such as the liquid nitrogen cooled shield (LNCS) and the vapor hydrogen cooled shield (VHVCS) are important thermal insulation methods. Many researchers installed the VHVCS inside the multilayer insulation (MLI) and obtained the optimal position. However, the MLI layer is often thinner than the vacuum interlayer between the inner and outer tanks, and there is a large vacuum interlayer between the outermost side of MLI and the inner wall of the outer tank. It is unknown whether the insulation performance can be improved if we install ACS in the mentioned vacuum interlayer and separate a portion of the MLI to be installed on the outer surface of ACS. In this configuration, the number of inner MLI (IMLI) layers and the ACS position are interdependent, a coupling that has not been thoroughly investigated. Therefore, thermodynamic models for MLI, MLI-LNCS, and MLI-VHVCS schemes were developed based on the Layer-by-Layer method. By applying Robin boundary conditions, the temperature distribution and heat leakage of the MLI scheme were predicted. Considering the coupled effects of IMLI layer count and ACS position, a co-optimization strategy was adopted, based on an alternating iterative search algorithm. The results indicate that for the MLI-LNCS scheme, the optimal number of IMLI layers and LNCS position are 36 layers and 49%, respectively. For the MLI-VHVCS scheme, the optimal values are 21 layers and 39%, respectively. Compared to conventional MLI, the MLI-LNCS scheme achieves an 88.09% reduction in heat leakage. However, this improvement involves increased system complexity and higher operational costs from LN2 circulation. In contrast, the MLI-VHVCS scheme achieves a 62.74% reduction in heat leakage, demonstrating that using sensible heat from cryogenic vapor can significantly improve the thermal insulation performance of LH2 storage tanks. The work of this paper provides a reference for the design and optimization of the insulation scheme of LH2 storage tanks. Full article
(This article belongs to the Section Chemical Processes and Systems)
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