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32 pages, 12128 KB  
Article
YOLO-SMD: A Symmetrical Multi-Scale Feature Modulation Framework for Pediatric Pneumonia Detection
by Linping Du, Xiaoli Zhu, Zhongbin Luo and Yanping Xu
Symmetry 2026, 18(1), 139; https://doi.org/10.3390/sym18010139 - 10 Jan 2026
Viewed by 167
Abstract
Pediatric pneumonia detection faces the challenge of pathological asymmetry, where immature lung tissues present blurred boundaries and lesions exhibit extreme scale variations (e.g., small viral nodules vs. large bacterial consolidations). Conventional detectors often fail to address these imbalances. In this study, we propose [...] Read more.
Pediatric pneumonia detection faces the challenge of pathological asymmetry, where immature lung tissues present blurred boundaries and lesions exhibit extreme scale variations (e.g., small viral nodules vs. large bacterial consolidations). Conventional detectors often fail to address these imbalances. In this study, we propose YOLO-SMD, a detection framework built upon a symmetrical design philosophy to enforce balanced feature representation. We introduce three architectural innovations: (1) DySample (Content-Aware Upsampling): To address the blurred boundaries of pediatric lesions, this module replaces static interpolation with dynamic point sampling, effectively sharpening edge details that are typically smoothed out by standard upsamplers; (2) SAC2f (Cross-Dimensional Attention): To counteract background interference, this module enforces a symmetrical interaction between spatial and channel dimensions, allowing the model to suppress structural noise (e.g., rib overlaps) in low-contrast X-rays; (3) SDFM (Adaptive Gated Fusion): To resolve the extreme scale disparity, this unit employs a gated mechanism that symmetrically balances deep semantic features (crucial for large bacterial shapes) and shallow textural features (crucial for viral textures). Extensive experiments on a curated subset of 2611 images derived from the Chest X-ray Pneumonia Dataset demonstrate that YOLO-SMD achieves competitive performance with a focus on high sensitivity, attaining a Recall of 86.1% and an mAP@0.5 of 84.3%, thereby outperforming the state-of-the-art YOLOv12n by 2.4% in Recall under identical experimental conditions. The results validate that incorporating symmetry principles into feature modulation significantly enhances detection robustness in primary healthcare settings. Full article
(This article belongs to the Special Issue Symmetry/Asymmetry in Image Processing and Computer Vision)
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32 pages, 14254 KB  
Article
Experimental and Numerical Study on Various Liquid-Cooled Heat Sinks Including Topology Optimization
by Ge Shi, Yanwei Dai, Zhongjun Yu, Xingyao Zeng, Cheng Tan, Haibo Zhang, Guang Yang and Fei Qin
Micromachines 2025, 16(11), 1213; https://doi.org/10.3390/mi16111213 - 25 Oct 2025
Viewed by 1017
Abstract
With the rapid advancement in millimeter-wave antennas, heat dissipation of array heat sources faces significant challenges due to increasing requirements on power density and miniaturization. Efficient thermal management is essential to ensure reliability and performance, particularly in high-power applications such as millimeter-wave antennas. [...] Read more.
With the rapid advancement in millimeter-wave antennas, heat dissipation of array heat sources faces significant challenges due to increasing requirements on power density and miniaturization. Efficient thermal management is essential to ensure reliability and performance, particularly in high-power applications such as millimeter-wave antennas. This study investigates liquid-cooled heat sinks featuring an inlet and outlet on the same side. A topology optimization method is employed to design an efficient heat sink, minimizing both average temperature and fluid dissipation. The optimized design is compared with common liquid-cooled heat sinks, including series, parallel, pin rib, and tree channels, through experimental and numerical simulations. A dedicated liquid-cooled experimental platform is developed to evaluate thermal and fluid characteristics under different flow rates. The results demonstrate that the topology optimization channels achieve superior thermal uniformity and lower pressure drop compared to traditional designs. The average temperatures of the heat sources in topology optimization I and II channels are 6% and 4% lower than those in the other flow channels, respectively, and the topology optimization I channel exhibits the most favorable fluid characteristics, with a pressure drop 9% lower than that of the parallel flow channel. Specifically, the topology optimization I and II channels exhibit balanced heat dissipation and flow resistance, while the series channel suffers from excessive pressure losses. The findings provide valuable insights for optimization, offering a practical method for enhancing thermal management in millimeter-wave antenna applications. Full article
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18 pages, 8314 KB  
Article
Effects of Perforation Location in Gas Diffusion Layers on Electrochemical Characteristics of Proton Exchange Membrane Fuel Cells
by Dong Kun Song, Geon Hyeop Kim, Jonghyun Son, Seoung Jai Bai and Gu Young Cho
Appl. Sci. 2025, 15(16), 8804; https://doi.org/10.3390/app15168804 - 9 Aug 2025
Viewed by 910
Abstract
Water management is a critical issue for improving both the performance and durability of proton exchange membrane fuel cells (PEMFCs). A gas diffusion layer (GDL), as a porous medium, plays a key role in liquid water removal, reactant supply, and ensuring uniform distribution [...] Read more.
Water management is a critical issue for improving both the performance and durability of proton exchange membrane fuel cells (PEMFCs). A gas diffusion layer (GDL), as a porous medium, plays a key role in liquid water removal, reactant supply, and ensuring uniform distribution within the cell. Local perforations in the GDL are known to enhance water management capability. To further improve mass transfer, the effects of the perforation location in the GDL on PEMFC performance were investigated under different flow rates. The performance was compared and analyzed for three cases with GDL on the cathode side: a conventional GDL, a GDL perforated only under the channel, and a GDL with the perforations offset toward the rib by half the channel width. As a result, the offset of the perforations led to improved performance and enhanced uniformity, and the effect of the offset became more significant at higher flow rates. The under-channel and offset cases showed slight performance increases of 3.02% and 3.11% under the cathode stoichiometric ratio (SRc) of 1.2, but more significant improvements of 4.72% and 5.29% were observed under the SRc of 3.0. These results suggest the necessity of considering the flow field when designing a perforated GDL. Full article
(This article belongs to the Special Issue Advances in New Sources of Energy and Fuels)
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16 pages, 6056 KB  
Article
Heat Transfer Enhancement in Turbine Blade Internal Cooling Channels with Hybrid Pin-Fins and Micro V-Ribs Turbulators
by Longbing Hu, Qiuru Zuo and Yu Rao
Energies 2025, 18(13), 3296; https://doi.org/10.3390/en18133296 - 24 Jun 2025
Cited by 1 | Viewed by 1586
Abstract
To improve the convective heat transfer in internal cooling channels of heavy-duty gas turbine blades, this study experimentally and numerically investigates the thermal performance of rectangular channels with hybrid pin-fins and micro V-ribs turbulators. The transient thermochromic liquid crystal (TLC) technique and ANSYS [...] Read more.
To improve the convective heat transfer in internal cooling channels of heavy-duty gas turbine blades, this study experimentally and numerically investigates the thermal performance of rectangular channels with hybrid pin-fins and micro V-ribs turbulators. The transient thermochromic liquid crystal (TLC) technique and ANSYS 2019 R3 (ICEM CFD 2019 R3, Fluent 2019 R3, CFD-Post 2019 R3) were employed under Reynolds numbers ranging from 10,000 to 50,000, with the numerical model rigorously validated against experimental data (the maximum RMSE is 2.5%). It is found that hybrid pin-fins and continuous V-ribs configuration exhibits the maximum heat transfer enhancement of 27.6%, with an average friction factor increase of 13.3% and 21.9% improvement in thermal performance factor (TPF) compared to the baseline pin-fin channel. In addition, compared to the baseline pin-fin channel, hybrid pin-fins and broken V-ribs configuration exhibits average heat transfer enhancement (Nu/Nu0) of 24.4%, an average friction factor increase of 7.2% and 22.5% improvement across the investigated Reynolds number range (10,000~50,000) based on computational results. The synergistic effects of hybrid pin-fin and micro V-rib structures demonstrate superior coolant flow control, offering a promising solution for next-generation turbine blade cooling designs. This work provides actionable insights for high-efficiency gas turbine thermal management. Full article
(This article belongs to the Special Issue Heat Transfer Analysis: Recent Challenges and Applications)
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20 pages, 8024 KB  
Article
Morphology and Solidity Optimization of Freeform Surface Turbulators for Heat Exchangers Equipped with Narrow Channels
by Maria Corti, Roberta Caruana, Antonio Di Caterino, Damiano Fustinoni, Pasqualino Gramazio, Luigi Vitali and Manfredo Guilizzoni
Energies 2025, 18(11), 2903; https://doi.org/10.3390/en18112903 - 1 Jun 2025
Cited by 1 | Viewed by 1197
Abstract
Improving the thermal performance of compact heat exchangers is a key challenge in the development of energy-efficient systems. This work investigates the use of topology optimization to generate novel surface geometries that enhance thermal efficiency specifically in narrow rectangular channels. A physics-based topology [...] Read more.
Improving the thermal performance of compact heat exchangers is a key challenge in the development of energy-efficient systems. This work investigates the use of topology optimization to generate novel surface geometries that enhance thermal efficiency specifically in narrow rectangular channels. A physics-based topology optimization software, ToffeeX, has been employed to explore turbulator designs within defined spatial and material constraints. The optimization process has focused on maximizing heat transfer, with particular attention on the effect of solid volumetric fraction. Simulations have been carried out using the CFD tools of the optimization software to evaluate the thermal behavior of the proposed configurations. Among the tested designs, a solid volumetric fraction of 8% has led to the most effective solution, achieving a 25% increase in outlet fluid temperature compared to a conventional ribbed reference configuration. Validation using CFD simulations with another package, OpenFOAM, has confirmed these results, showing consistent trends across methodologies. These findings highlight the potential of combining topology optimization with numerical simulation to develop advanced geometries for heat transfer enhancement. The proposed approach supports the development of more efficient and compact heat exchangers, paving the way for future experimental studies and broader industrial applications. Full article
(This article belongs to the Special Issue Computational Fluid Dynamics (CFD) Study for Heat Transfer)
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25 pages, 20901 KB  
Article
Heat Transfer Enhancement of Diamond Rib Mounted in Periodic Merging Chambers of Micro Channel Heat Sink
by Xin Lu, Lu Wang, Liangbi Wang and Yao Hu
Micromachines 2025, 16(5), 533; https://doi.org/10.3390/mi16050533 - 29 Apr 2025
Cited by 2 | Viewed by 924
Abstract
The heat transfer enhancement of diamond-shaped ribs mounted in the periodic merging chambers of microchannel (MC) heat sinks is investigated using a numerical method for Reynolds number in the region of 300–700. Compared to triangular, rectangular, and cylindrical ribs, diamond-shaped ribs achieve 3.59%, [...] Read more.
The heat transfer enhancement of diamond-shaped ribs mounted in the periodic merging chambers of microchannel (MC) heat sinks is investigated using a numerical method for Reynolds number in the region of 300–700. Compared to triangular, rectangular, and cylindrical ribs, diamond-shaped ribs achieve 3.59%, 13.24%, and 6.34% higher enhancement effects, respectively, under the same mass flow rate. Further analysis of geometric parameters (length, width, and height) and rib positioning reveals that a rib height of h/Hch = 0.8 provides optimal heat dissipation performance. For Re < 500, the optimal configuration is a rib length of l/Lmerg = 0.55 and a width of b/Wch = 0.8, while for 500 < Re < 700, it shifts to l/Lmerg = 0.36 and b/Wch = 1.6. For s/Lmerg, the smaller it is, the shorter the main flow separation time, thereby improving heat transfer efficiency. Full article
(This article belongs to the Section E:Engineering and Technology)
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19 pages, 2814 KB  
Article
Multi-Objective Optimization of Blockage Design Parameters Affecting the Performance of PEMFC by OEM-AHP-EWM Analysis
by Hongbo Ji, Quan Yuan, Xiaoyong Zhu, Nenad Janković and Xiaoping Chen
Energies 2025, 18(6), 1407; https://doi.org/10.3390/en18061407 - 12 Mar 2025
Cited by 2 | Viewed by 931
Abstract
Adding blockages to the gas flow channels in the bipolar plates has a significant effect on the performance of the proton exchange membrane fuel cell (PEMFC). The design parameters of the gas flow channels with blockages mainly include the blockage shape (S [...] Read more.
Adding blockages to the gas flow channels in the bipolar plates has a significant effect on the performance of the proton exchange membrane fuel cell (PEMFC). The design parameters of the gas flow channels with blockages mainly include the blockage shape (S), blockage number (N), blockage height (H), and channel–rib width ratio (CRWR) value. This paper systematically examines the combined effects of S, N, H, and CRWR value on current density (I), pressure drop (ΔP), net output power (Wnet), and non-uniformity of oxygen distribution (NU) of PEMFC through the application of the orthogonal experimental method (OEM). To provide a comprehensive optimization strategy, a novel multi-criteria decision framework is introduced, which integrates the analytic hierarchy process (AHP) and entropy weight method (EWM) to balance different evaluation objectives. Results from the AHP-EWM analysis reveal that the weight values of I, ΔP, Wnet, and NU are 0.415, 0.08, 0.325, and 0.18, respectively. The CRWR value exhibits the greatest effect on the comprehensive performance of PEMFC, followed by H, N, and S. The optimal design parameter combination identified in this paper is a triangular blockage with nine blockages, a height of 0.8 mm, and a CRWR value of 0.25, corresponding to the highest comprehensive score of 31.8306 among the 25 groups of orthogonal experiments. This paper provides a new optimization perspective and certain guidance for the performance optimization direction of PEMFC. Full article
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27 pages, 14341 KB  
Article
Investigation on Thermal Performance of a Battery Pack Cooled by Refrigerant R134a in Ribbed Cooling Channels
by Tieyu Gao, Jiadian Wang, Haonan Sha, Hao Yang, Chenguang Lai, Xiaojin Fu, Guangtao Zhai and Junxiong Zeng
Energies 2025, 18(4), 1011; https://doi.org/10.3390/en18041011 - 19 Feb 2025
Cited by 2 | Viewed by 1303
Abstract
This study numerically investigates the thermal performance of a refrigerant-based battery thermal management system (BTMS) under various operating conditions. A validated numerical model is used to examine the effects of cooling channel rib configurations (rib spacing and rib angles) and refrigerant parameters (mass [...] Read more.
This study numerically investigates the thermal performance of a refrigerant-based battery thermal management system (BTMS) under various operating conditions. A validated numerical model is used to examine the effects of cooling channel rib configurations (rib spacing and rib angles) and refrigerant parameters (mass flow rate and saturation temperature) on battery thermal behavior. Additionally, the impact of discharge C-rates is analyzed. The results show that a rib spacing of 11 mm and a rib angle of 60° reduce the maximum battery temperature by 0.8 °C (cooling rate of 2%) and improve temperature uniformity, though at the cost of a 130% increase in pressure drop. Increasing the refrigerant mass flow rate lowers the maximum temperature by up to 10%, but its effect on temperature uniformity diminishes beyond 20 kg/h. A lower saturation temperature enhances cooling but increases internal temperature gradients, while a higher saturation temperature improves uniformity at the expense of a slightly higher maximum temperature. Under high discharge rates (12C), the system’s cooling capacity becomes limited, leading to significant temperature rises. These findings provide insights that can aid in optimizing BTMS design to balance cooling performance, energy efficiency, and temperature uniformity. Full article
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16 pages, 4480 KB  
Article
Evaluation of the Efficiency of Heat Exchanger Channels with Different Flow Turbulence Methods Using the Entropy Generation Minimization Criterion
by Piotr Bogusław Jasiński, Grzegorz Górecki and Zbigniew Cebulski
Energies 2025, 18(1), 132; https://doi.org/10.3390/en18010132 - 31 Dec 2024
Cited by 1 | Viewed by 1089
Abstract
This paper presents the results of an optimization analysis of two types of thermal fluid channels. The selected geometries were evaluated according to the criterion of the Entropy Generation Minimization method as suggested by Adrian Bejan, with reference to a smooth pipe of [...] Read more.
This paper presents the results of an optimization analysis of two types of thermal fluid channels. The selected geometries were evaluated according to the criterion of the Entropy Generation Minimization method as suggested by Adrian Bejan, with reference to a smooth pipe of the same diameter. The aim of this research was to assess the effectiveness of two channels that intensify heat transfer in different ways: with an insert (disrupting the flow in the pipe core) and with internal fins (disrupting the flow at the pipe wall), and to compare the results using the same criterion: the EGM method. The tested insert consisted of spaced streamline-shaped flow turbulizing the elements fixed in the axis of the pipe and spaced at equal distances from each other. The second channel was formed by making a right-angled triangle (rib profile) on the deformation of the pipe wall perimeter. Using computer modeling, the effect of the two geometric parameters of the above-mentioned channels on the flux of entropy generated was studied. These are (a) the diameter of the disturbing element (“droplet”) and the distance between these elements for a channel with a turbulent insert, and (b) the height of the rib and the longitudinal distance between them for a finned channel. The novelty resulting from the research is the discovery that the turbulization of the flow in the pipe wall boundary layer generates significantly less irreversible entropy than the disturbance of the flow in the pipe axis by the insert. Full article
(This article belongs to the Collection Advances in Heat Transfer Enhancement)
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32 pages, 58063 KB  
Article
Study on Flow Structure Characteristics Along the Latticework Duct Subchannels and Classification Boundary Prediction
by Minlong Li, Huishe Wang, Ke Yang, Rongguo Yu and Jingze Ton
Aerospace 2025, 12(1), 22; https://doi.org/10.3390/aerospace12010022 - 31 Dec 2024
Viewed by 991
Abstract
To reasonably divide the types of flow units along the latticework subchannel, one must prepare for the establishment of a one-dimensional fluid network model of the latticework in the middle region of the turbine blade. The characteristics of the flow structure along the [...] Read more.
To reasonably divide the types of flow units along the latticework subchannel, one must prepare for the establishment of a one-dimensional fluid network model of the latticework in the middle region of the turbine blade. The characteristics of the flow structure along the latticework subchannel were studied by numerical simulation. The effects of rib angle (15–45°), the ratio of rib width to rib spacing (0.3–1.0), and inlet Reynolds umber (21,000–80,000) on the flow structure along the subchannel are summarized. The results indicated that the ratio of rib width to rib spacing and inlet Reynolds number had no effect on the distribution position of each flow unit in the subchannel. The change of rib angle did not change the flow structure type along the subchannel. The longitudinal vortex was mainly formed by one turning vortex and two detached vortices. The narrowing of the turning channel will cause the turning vortex to induce a secondary longitudinal vortex. There were five kinds of flow structures along the subchannel: transverse vortex zone (entrance of the inlet section), uniform flow zone (inlet section), longitudinal vortex generation zone (turning channel section), longitudinal vortex zone (turning channel section), and longitudinal vortex free development zone (outlet section). This finding provides support for the selection of empirical formulas for each module in the one-dimensional modeling of subchannels. Finally, the boundary prediction equations of each flow structure in the subchannel were established, and the average prediction error was less than 10%. The rationality of the flow structure division along the latticework subchannel was improved, and the modeling efficiency of the latticework one-dimensional model was optimized. Full article
(This article belongs to the Section Aeronautics)
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15 pages, 6937 KB  
Article
Clamping Pressure and Catalyst Distribution Analyses on PEMFC Performance Improvement
by Qinwen Yang, Xu Wang and Gang Xiao
Energies 2024, 17(20), 5223; https://doi.org/10.3390/en17205223 - 20 Oct 2024
Cited by 1 | Viewed by 1994
Abstract
The coupling effects of clamping pressure and catalyst distribution are comprehensively considered to improve proton exchange membrane fuel cell (PEMFC) performance. Numerical models were constructed to study the performance changes and the corresponding internal states of PEMFC under different clamping pressures. Since the [...] Read more.
The coupling effects of clamping pressure and catalyst distribution are comprehensively considered to improve proton exchange membrane fuel cell (PEMFC) performance. Numerical models were constructed to study the performance changes and the corresponding internal states of PEMFC under different clamping pressures. Since the increased clamping pressure reduces the uniformity of current density, non-uniform designs with decreased catalyst loading under channel and increased catalyst loading under rib are proposed for performance improvement. A weighted objective function considering current density magnitude and uniformity was constructed, and the performances of different catalyst loading distributions were analyzed. Compared to the uniform distribution, the optimized distribution with a variation of −15% and 15% under channel and rib had the maximum objective function value of 17.24%. The deformation analysis of the gas diffusion layer and optimization of catalyst loading distribution based on deformation analysis provided a reference for the assembly of PEMFC and the production of MEA. Full article
(This article belongs to the Section F1: Electrical Power System)
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27 pages, 11237 KB  
Article
Design of Flow Fields for High-Temperature PEM Fuel Cells Using Computational Fluid Dynamics
by Prantik Roy Chowdhury and Adam C. Gladen
Energies 2024, 17(19), 4898; https://doi.org/10.3390/en17194898 - 30 Sep 2024
Cited by 5 | Viewed by 3403
Abstract
This study proposes novel and modified conventional flow fields for a high-temperature PEM fuel cell, and predicts the fluid dynamic behavior with a 3D, computational fluid dynamics model. Five base flow field patterns (FFPs) are selected: a 4-channel serpentine, a hybrid design, a [...] Read more.
This study proposes novel and modified conventional flow fields for a high-temperature PEM fuel cell, and predicts the fluid dynamic behavior with a 3D, computational fluid dynamics model. Five base flow field patterns (FFPs) are selected: a 4-channel serpentine, a hybrid design, a 2-channel spiral, a dual-triangle sandwich, and a parallel pin-type flow field. For each base FFP, sub-patterns are developed through modification of the channels and ribs. The 4-channel serpentine is taken as the state-of-the-art reference flow field. Simulations are carried out at two different mass flow rates. The result shows that the incorporation of a dead end in flow channels or the merging of channels into a single channel before connecting to the outlet enhances the average and maximum GDL mass flux, but it also increases the pressure drop. The parallel pin-type design-3 and dual-triangle sandwich design-1 exhibit a more even distribution but yield a lower average GDL mass flux than the 4-channel serpentine, which could be beneficial for reducing MEA degradation and thus used at low load conditions where a high mass flux is not needed. In contrast, the uniform hybrid design and 2-channel spiral design-2 provide a higher average and maximum mass flux with a more non-uniform distribution and greater pressure drop. The high average GDL mass flux would be beneficial during high load conditions to ensure enough reactants reach the catalyst. Full article
(This article belongs to the Section D: Energy Storage and Application)
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20 pages, 11516 KB  
Article
Numerical Study of Internal Flow Field in a Disc Stack Centrifuge Based on Mixture-PBM Model
by Hefeng Dong, Ran Wan, Changan Huang, Shoulie Liu, Shamiao Luo, Liangbin Chen, Shaobin Li and Xizhen Song
Appl. Sci. 2024, 14(17), 8070; https://doi.org/10.3390/app14178070 - 9 Sep 2024
Cited by 1 | Viewed by 3912
Abstract
Disc stack centrifuge belongs to one kind of sedimentation centrifuge, widely used in the environmental protection, pharmacy, and chemical industries, etc. The flow process inside the disc stack centrifuge seriously affects the separation efficiency. However, the flow process inside the disc stack centrifuge [...] Read more.
Disc stack centrifuge belongs to one kind of sedimentation centrifuge, widely used in the environmental protection, pharmacy, and chemical industries, etc. The flow process inside the disc stack centrifuge seriously affects the separation efficiency. However, the flow process inside the disc stack centrifuge and its influence on the separation efficiency have not yet been detailed. We plan to study the flow process of oil and water phases inside the disc stack centrifuge and to explore the process of fragmentation and accumulation of water droplets. In this study, the Mixture-PBM (Population Balance Model) model is used to numerically simulate the two-phase flow of oil and water in the disc stack centrifuge and compare it with the tests. The research found that with the increase in rotational speed, the separation efficiency rises in both the test and numerical simulation results, and the difference between the test and simulation results is below 1%. The effect of ribs on the flow is considered, and the results show that the hysteresis of the liquid flow in the disc stack centrifuge is significantly reduced after considering the ribs, and the numerical simulation results can reach 98% of the theoretical results. Fluid entering the separation channel from the neutral pore creates a vortex, and as the dimensionless number λ increases, the degree of deviation of the fluid’s trajectory from the generatrix increases. The circumferential and radial velocities in the separation channel appear large in the center and small near the wall. The water content in the rising channel gradually decreases, and 90% of the water finishes settling in the distributor. The processing volume of the separation channel in each layer shows a small bottom layer, a large top layer, and a uniform law in the middle. The coalescence of water droplets occurs mainly in the separation channel, as found by analyzing the laws of the internal flow of the disc stack centrifuge, which provides the basis for improving the structure of the disc stack centrifuge, increasing the separation efficiency and reducing the floor space. Full article
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24 pages, 17443 KB  
Article
Numerical Investigation on the Thermal Performance of a Battery Pack by Adding Ribs in Cooling Channels
by Jiadian Wang, Dongyang Lv, Haonan Sha, Chenguang Lai, Junxiong Zeng, Tieyu Gao, Hao Yang, Hang Wu and Yanjun Jiang
Energies 2024, 17(17), 4451; https://doi.org/10.3390/en17174451 - 5 Sep 2024
Cited by 6 | Viewed by 2058
Abstract
The thermal performance of a lithium-ion battery pack for an electric vehicle by adding straight rib turbulators in battery cooling plate channels has been numerically investigated in this paper and the numerical model of the battery pack has been validated by experimental data, [...] Read more.
The thermal performance of a lithium-ion battery pack for an electric vehicle by adding straight rib turbulators in battery cooling plate channels has been numerically investigated in this paper and the numerical model of the battery pack has been validated by experimental data, which exhibits a satisfactory prediction accuracy. The effects of rib shapes, rib angles, rib spacings, and irregular gradient rib arrangement configurations on the flow and heat transfer behaviors of battery pack cooling plates have been thoroughly explored and analyzed in this paper. In addition, the thermal performance of the ribbed battery cooling plates was examined at actual high-speed climbing and low-temperature heating operating conditions. The results indicate that compared to the original smooth cooling plate, the square-ribbed battery cooling plate with a 60° angle and 5 mm spacing reduced the maximum battery temperature by 0.3 °C, but increased the cross-sectional temperature difference by 0.357 °C. To address this issue, a gradient rib arrangement was proposed, which slightly reduced the maximum battery temperature and lowered the cross-sectional temperature difference by 0.445 °C, significantly improving temperature uniformity. The thermal performance of the battery thermal management system with this gradient rib configuration meets the requirements for typical electric vehicle operating conditions, such as high-speed climbing and low-temperature heating conditions. Full article
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27 pages, 17970 KB  
Article
Determination of Local Heat Transfer Coefficients and Friction Factors at Variable Temperature and Velocity Boundary Conditions for Complex Flows
by Christopher Hartmann and Jens von Wolfersdorf
Fluids 2024, 9(9), 197; https://doi.org/10.3390/fluids9090197 - 27 Aug 2024
Viewed by 2219
Abstract
Transient conjugate heat transfer measurements under varying temperature and velocity inlet boundary conditions at incompressible flow conditions were performed for flat plate and ribbed channel geometries. Therefrom, local adiabatic wall temperatures and heat transfer coefficients were determined. The data were analyzed using typical [...] Read more.
Transient conjugate heat transfer measurements under varying temperature and velocity inlet boundary conditions at incompressible flow conditions were performed for flat plate and ribbed channel geometries. Therefrom, local adiabatic wall temperatures and heat transfer coefficients were determined. The data were analyzed using typical heat transfer correlations, e.g., Nu=CRemPrn, determining the local distributions of C and m. It is shown that they are closely linked. A relationship lnC=AmB is observed, with A and B as modeling parameters. They could be related to parameters in log-law or power-law representations for turbulent boundary layer flows. The parameter m is shown to have a close link to local pressure gradients and, therewith, near wall streamlines as well as friction factor distributions. A normalization of the C parameter allows one to derive a Reynolds analogy factor and, therefrom, local wall shear stresses. Full article
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