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Keywords = recovery and valorisation

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46 pages, 1655 KB  
Review
Bio-Based Fertilizers from Waste: Nutrient Recovery, Soil Health, and Circular Economy Impacts
by Moses Akintayo Aborisade, Huazhan Long, Hongwei Rong, Akash Kumar, Baihui Cui, Olaide Ayodele Oladeji, Oluwaseun Princess Okimiji, Belay Tafa Oba and Dabin Guo
Toxics 2026, 14(1), 90; https://doi.org/10.3390/toxics14010090 - 19 Jan 2026
Viewed by 41
Abstract
Bio-based fertilisers (BBFs) derived from waste streams represent a transformative approach to sustainable agriculture, addressing the dual challenges of waste management and food security. This comprehensive review examines recent advances in BBF production technologies, nutrient recovery mechanisms, soil health impacts, and the benefits [...] Read more.
Bio-based fertilisers (BBFs) derived from waste streams represent a transformative approach to sustainable agriculture, addressing the dual challenges of waste management and food security. This comprehensive review examines recent advances in BBF production technologies, nutrient recovery mechanisms, soil health impacts, and the benefits of a circular economy. This review, based on an analysis of peer-reviewed studies, demonstrates that BBFs consistently improve the physical, chemical, and biological properties of soil while reducing environmental impacts by 15–45% compared to synthetic alternatives. Advanced biological treatment technologies, including anaerobic digestion, vermicomposting, and biochar production, achieve nutrient recovery efficiencies of 60–95% in diverse waste streams. Market analysis reveals a rapidly expanding sector projected to grow from $2.53 billion (2024) to $6.3 billion by 2032, driven by regulatory support and circular economy policies. Critical research gaps remain in standardisation, long-term performance evaluation, and integration with precision agriculture systems. Future developments should focus on AI-driven optimisation, climate-adaptive formulations, and nanobioconjugate technologies. Full article
(This article belongs to the Special Issue Study on Biological Treatment Technology for Waste Management)
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17 pages, 426 KB  
Article
Comparing Extraction Techniques and Varieties in Grape Stems: A Chemical Assessment of Antioxidant Phenolics
by Gloria Domínguez-Rodríguez, Juan Antonio Nieto, Susana Santoyo and Laura Jaime
Appl. Sci. 2026, 16(2), 877; https://doi.org/10.3390/app16020877 - 14 Jan 2026
Viewed by 127
Abstract
Grape stems are undervalued winemaking by-products that constitute a promising source of bioactive phenolics with notable antioxidant potential and diverse industrial applications, including food preservation, cosmetics, and pharmaceuticals. Effective valorisation of this resource requires not only efficient extraction strategies, but also the strategic [...] Read more.
Grape stems are undervalued winemaking by-products that constitute a promising source of bioactive phenolics with notable antioxidant potential and diverse industrial applications, including food preservation, cosmetics, and pharmaceuticals. Effective valorisation of this resource requires not only efficient extraction strategies, but also the strategic selection of grape stem varieties to tailor phenolic profiles for specific high-value uses. In this study, a comparative assessment of three extraction techniques, pressurized liquid extraction (PLE), ultrasound-assisted extraction (UAE), and conventional solid–liquid extraction (SLE), across six grape stem varieties was conducted. By integrating spectrophotometric analyses of total phenolics and antioxidant capacity with HPLC-DAD profiling of individual phenolic compounds, the combined influence of extraction method and varietal composition on phenolic recovery was demonstrated. PLE and UAE significantly enhanced both yield and antioxidant capacity relative to SLE, with PLE providing the broadest spectrum of phenolic compounds. Varietal differences were also pronounced; e.g., Cabernet Sauvignon stems yielded higher antioxidant phenolic compound content, particularly under UAE, reinforcing the importance of aligning extraction technique and stem variety with the intended functional application. Full article
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15 pages, 1916 KB  
Article
An Exploratory Study on the Impact of MIPEF-Assisted Extraction on Recovery of Proteins, Pigments, and Polyphenols from Sub-Standard Pea Waste
by Stella Plazzotta, Alberto Saitta, Sofia Melchior and Lara Manzocco
Foods 2026, 15(1), 128; https://doi.org/10.3390/foods15010128 - 1 Jan 2026
Viewed by 298
Abstract
The growing demand for sustainable protein sources has intensified the need for efficient valorisation of legume by-products. This study investigated the application of moderate intensity pulsed electric fields (MIPEF; 5 kV/cm, 4 μs, 500 pulses) as a green technology for assisting the co-extraction [...] Read more.
The growing demand for sustainable protein sources has intensified the need for efficient valorisation of legume by-products. This study investigated the application of moderate intensity pulsed electric fields (MIPEF; 5 kV/cm, 4 μs, 500 pulses) as a green technology for assisting the co-extraction of proteins, pigments, and polyphenols from industrial substandard peas (Pisum sativum L.). Aqueous pea dispersions (20 g/100 g) were subjected to alkalinization (pH 9–12), and MIPEF applied either before or after the pH adjustment. The highest protein recovery was achieved when MIPEF was applied after alkalinization at pH 9.0, due to the increased conductivity and energy input enhancing electroporation-driven protein release. Although higher pH levels increased energy delivery, they did not significantly improve protein extraction. Conversely, MIPEF application decreased total polyphenol and pigment concentrations in the extract, likely due to aggregation phenomena. Overall, these preliminary results indicate that combining mild alkalinization with MIPEF might represent a promising and energy-efficient approach for protein recovery from legume side-streams. Further optimization is required to improve protein recovery while preserving the stability of co-extracted bioactive compounds. Full article
(This article belongs to the Special Issue Different Strategies for the Reuse and Valorization of Food Waste)
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22 pages, 1372 KB  
Article
Comparative Optimization of Acid- and Base-Assisted Steam Explosion for Sustainable Fractionation of Cardoon Residues
by Federico Liuzzi, Nicola Di Fidio, Kaouther Zaafouri, Elisabetta Borsella, Antonio Caporusso, Egidio Viola and Isabella De Bari
Processes 2025, 13(12), 3926; https://doi.org/10.3390/pr13123926 - 4 Dec 2025
Viewed by 429
Abstract
This study focused on optimising the saccharification of cardoon mixed residues through acid or base-catalysed steam explosion, using a Response Surface Methodology (RSM) to optimise the main process parameters. Despite the increasing interest in cardoon as a lignocellulosic feedstock, its efficient fractionation remains [...] Read more.
This study focused on optimising the saccharification of cardoon mixed residues through acid or base-catalysed steam explosion, using a Response Surface Methodology (RSM) to optimise the main process parameters. Despite the increasing interest in cardoon as a lignocellulosic feedstock, its efficient fractionation remains challenging, with limited cellulose hydrolysis and incomplete hemicellulose recovery under non-optimised steam explosion conditions. Therefore, a systematic evaluation of catalytic severity is required to improve biomass valorisation. H2SO4-catalysed steam explosion significantly improved glucan hydrolysis in the following enzymatic saccharification process, achieving 78 mol% glucose yield after a pretreatment carried out at 200 °C, 5 min, and 25 mM catalyst concentration. Xylan recovery required a higher catalyst concentration of 50 mM and temperatures lower than 220 °C to avoid the dehydration reaction of xylose to furfural. The optimal conditions for maximising glucose and xylose yields were 196 °C for 5 min with 50 mM H2SO4, resulting in 80.5 mol% glucose yield and 70.3 mol% xylose yield. Alkaline-catalysed steam explosion at 200 °C with 25 mM NaOH increased the enzymatic hydrolysis of glucan and favoured the production of lignin with a higher syringyl/guaiacyl ratio, making it more reactive. Overall, this research provides valuable insights into catalytic steam explosion coupled with the enzymatic saccharification step for the complete valorisation of lignocellulosic cardoon residues. Full article
(This article belongs to the Section Chemical Processes and Systems)
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23 pages, 653 KB  
Article
Wastewater Valorisation in Sustainable Productive Systems: Aquaculture, Urban, and Swine Farm Effluents Hydroponics
by Tomás M. R. Luz, Damariz Ushiña, Ounísia Santos, Kirill Ispolnov, Luis M. I. Aires, Helena Pala D. Sousa, Raul Bernardino, Daniela Vaz, Luís Cotrim, Fernando Sebastião and Judite Vieira
Appl. Sci. 2025, 15(23), 12695; https://doi.org/10.3390/app152312695 - 30 Nov 2025
Viewed by 643
Abstract
The agricultural sector faces significant challenges related to climate change and population growth, which intensify pressure on natural resources and food security. Sustainable resource-efficient systems, alongside wastewater valorisation, are a promising solution. This study evaluated the reuse potential of aquaculture, urban, and swine [...] Read more.
The agricultural sector faces significant challenges related to climate change and population growth, which intensify pressure on natural resources and food security. Sustainable resource-efficient systems, alongside wastewater valorisation, are a promising solution. This study evaluated the reuse potential of aquaculture, urban, and swine farm wastewater in hydroponic cultivation. Trials with leafy vegetables and fruit crops were conducted in aquaponic systems containing two fish species (Koi carp and African catfish) and two small-scale hydroponic systems. Water quality, plant development, and environmental parameters were monitored. Results for the best performance scenarios within each cultivation system showed that in urban wastewater, strawberries yielded 183 ± 74 g/plant, exceeding yields in aquaponics (125 ± 60 g/plant). Lettuce performed better in swine farm wastewater (180 ± 39 g/plant) than in urban (65 ± 6 g/plant), with corresponding water-use efficiencies of 117 and 65 g/L. Aquaponics also supported stable yields, up to 108 ± 1 g/plant for lamb’s lettuce and 10,047 ± 8791 g of papaya fruit per plant. Nutrient recovery in hydroponic systems supplied with urban and swine farm wastewater reached up to 95% for N, P, and K. Overall, these systems demonstrated substantially lower water consumption compared with values commonly reported for conventional agriculture, underscoring their strong sustainability advantages. Full article
(This article belongs to the Special Issue Waste Valorization, Green Technologies and Circular Economy)
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2 pages, 128 KB  
Abstract
Valorisation of Agroforestry Waste for Optimised Biole Formulation Through Diversified Inputs for Nutrient Recovery
by Dennis Renato Manzano Vela, Ana Carola Flores Mancheno and John Oswaldo Ortega Castro
Proceedings 2025, 131(1), 52; https://doi.org/10.3390/proceedings2025131052 - 26 Nov 2025
Viewed by 161
Abstract
Closing nutrient loops is central to the circular economy in agriculture [...] Full article
(This article belongs to the Proceedings of The 11th World Sustainability Forum (WSF11))
18 pages, 762 KB  
Review
Exploring Bioactive Compounds from Fruit and Vegetable By-Products with Potential for Food and Nutraceutical Applications
by Filomena Carvalho, Radhia Aitfella Lahlou and Luís R. Silva
Foods 2025, 14(22), 3884; https://doi.org/10.3390/foods14223884 - 13 Nov 2025
Viewed by 999
Abstract
The increasing production of fruit and vegetable by-products from the food processing industry presents both environmental challenges and opportunities for valorisation as sources of bioactive compounds. These by-products, including peels, seeds, pomace, and leaves, are rich in polyphenols, carotenoids, dietary fibres, glucosinolates, phytosterols, [...] Read more.
The increasing production of fruit and vegetable by-products from the food processing industry presents both environmental challenges and opportunities for valorisation as sources of bioactive compounds. These by-products, including peels, seeds, pomace, and leaves, are rich in polyphenols, carotenoids, dietary fibres, glucosinolates, phytosterols, and essential oils, which exhibit antioxidant, anti-inflammatory, antimicrobial, and prebiotic activities. Recent advances in green extraction technologies, including ultrasound-, microwave-, supercritical fluid-, and cold plasma-assisted extraction, allow for an efficient and sustainable recovery of these compounds, while preserving their bioactivity. Incorporation of by-product-derived extracts into functional foods and nutraceuticals offers health-promoting benefits and supports circular bioeconomy strategies. However, challenges remain in standardisation, safety assessment, and regulatory approval, among others. This review summarises current progress and outlines future directions for the sustainable utilisation of fruit and vegetable by-products in health-oriented applications. Full article
(This article belongs to the Section Food Nutrition)
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29 pages, 4156 KB  
Article
Heritage Education, Sustainability and Community Resilience: The HISTOESE Project-Based Learning Model
by Gonçalo Maia Marques
Sustainability 2025, 17(21), 9891; https://doi.org/10.3390/su17219891 - 6 Nov 2025
Cited by 2 | Viewed by 1559
Abstract
This study presents the HISTOESE (History Education for Sustainable Environments) Model, an empirically grounded and practice-based framework for cultural heritage education and sustainability. Developed through a qualitative, design-based research approach, it analyzes a longitudinal corpus of 50 master’s dissertations and supervised [...] Read more.
This study presents the HISTOESE (History Education for Sustainable Environments) Model, an empirically grounded and practice-based framework for cultural heritage education and sustainability. Developed through a qualitative, design-based research approach, it analyzes a longitudinal corpus of 50 master’s dissertations and supervised teaching reports (2008–2025) from the Polytechnic Institute of Viana do Castelo, Portugal. Although the empirical basis derives from teacher education, the HISTOESE model fosters school–community partnerships that indirectly support cultural tourism and sustainable, place-based recovery. Using inductive thematic analysis, the study traced how project-based learning (PBL) activities mobilised local heritage, community collaboration, and sustainable pedagogical practices. Three key findings emerged: (1) local-context pedagogies strengthened children’s historical consciousness and heritage literacy; (2) inclusive, low-cost and upcycling strategies fostered community participation; and (3) partnerships with museums, tourism offices, and cultural associations generated visible cultural events that reinforced post-COVID resilience. The HISTOESE framework synthesises these insights into four interrelated pillars—Proximity and Contextualization, Inclusive and Sustainable Practices, Recognition and Valorisation and Active Citizenship and Collaboration—providing a transferable model for teacher education and community-based cultural sustainability. Practical implications concern curriculum design, heritage–tourism interfaces, and collaborative strategies for sustainable development. Full article
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13 pages, 1629 KB  
Article
Optimising Green Pressurised Liquid Extraction and Sustainability Assessment of Carotenoid-Rich Extracts from Daucus carota L. Pomace
by Lidia Favaretto, Stefania Pagliari, Ciro Cannavacciuolo, Luca Campone and Massimo Labra
Foods 2025, 14(21), 3740; https://doi.org/10.3390/foods14213740 - 31 Oct 2025
Viewed by 525
Abstract
The increasing food waste generated along the food chain should be considered as a source of high-value compounds, with the aim of improving the circularity of productions. In this study, carrot pomace, the major by-product of carrot juice processing, was used as a [...] Read more.
The increasing food waste generated along the food chain should be considered as a source of high-value compounds, with the aim of improving the circularity of productions. In this study, carrot pomace, the major by-product of carrot juice processing, was used as a source of carotenoids. For the valorisation of this by-product, different non-conventional extraction methods of carotenoids such as Ultrasound-Assisted Extraction (UAE) and Pressurised Liquid Extraction (PLE) have been developed. For the latter, the main parameters influencing the extraction have been optimised using a multivariate response surface design. Compared with previous reports, this study advances the current knowledge by using only food-grade ethanol/water mixtures as solvents and by combining the optimisation of carotenoid recovery with the measurement of energy consumption to evaluate process efficiency. Moreover, the sustainability of the extraction was quantitatively assessed using the AGREEprep metric, providing a more integrated and environmentally sound strategy for the valorisation of Daucus carota L. pomace. Full article
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28 pages, 838 KB  
Review
The Status of Plasma Induced Acidification and Its Valorising Potential on Slurries and Digestate: A Review
by Bridget Kumi, Stephen Worrall, David Sawtell and Ruben Sakrabani
Nitrogen 2025, 6(4), 97; https://doi.org/10.3390/nitrogen6040097 - 30 Oct 2025
Viewed by 1194
Abstract
This review examines the current status and future potential of plasma-induced acidification (PIA) as a sustainable method for managing nitrogen-rich organic waste streams such as livestock slurry and digestate. Conventional acidification using sulfuric or nitric acid reduces ammonia (NH3) emissions but [...] Read more.
This review examines the current status and future potential of plasma-induced acidification (PIA) as a sustainable method for managing nitrogen-rich organic waste streams such as livestock slurry and digestate. Conventional acidification using sulfuric or nitric acid reduces ammonia (NH3) emissions but raises concerns related to safety, cost, and environmental impacts. Plasma-assisted systems offer an alternative by generating reactive nitrogen and oxygen species (RNS/ROS) in situ, lowering pH and stabilizing ammonia (NH3), as ammonium (NH4+), thereby enhancing fertiliser value and reducing emissions of NH3, methane (CH4), and odours. Key technologies such as dielectric barrier discharge (DBD), corona discharge, and gliding arc reactors show promise in laboratory-scale studies, but barriers like energy consumption, scalability, and N2O trade-offs limit commercial adoption. The paper reviews the mechanisms behind PIA, compares it to conventional approaches, and assesses its agronomic and environmental benefits. Valorisation opportunities, including the recovery of nitrate-rich fractions and integration with biogas systems, align plasma treatment with circular economy goals. However, challenges remain, including reactor design, energy efficiency, and lack of recognition as a Best Available Technique (BAT). A roadmap is proposed for transitioning from lab to farm-scale application, involving cross-sector collaboration, lifecycle assessments, and policy support to accelerate adoption and realise environmental and economic gains. Full article
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36 pages, 4822 KB  
Review
Converting Wastewater Sludge into Slow-Release Fertilizers via Biochar and Encapsulation Technologies
by Babar Azeem
Appl. Sci. 2025, 15(20), 10954; https://doi.org/10.3390/app152010954 - 12 Oct 2025
Viewed by 1819
Abstract
The rising demand for sustainable agriculture and circular resource management has intensified interest in converting wastewater sludge into value-added products. This review explores the transformation of sewage sludge into slow- and controlled-release fertilizers (CRFs), with a focus on biochar production and encapsulation technologies. [...] Read more.
The rising demand for sustainable agriculture and circular resource management has intensified interest in converting wastewater sludge into value-added products. This review explores the transformation of sewage sludge into slow- and controlled-release fertilizers (CRFs), with a focus on biochar production and encapsulation technologies. Sewage sludge is rich in essential macronutrients (N, P, K), micronutrients, and organic matter, making it a promising feedstock for agricultural applications. However, its use is constrained by challenges including compositional variability, presence of heavy metals, pathogens, and emerging contaminants such as microplastics and PFAS (Per- and Polyfluoroalkyl Substances). The manuscript discusses a range of stabilization and conversion techniques, such as composting, anaerobic digestion, pyrolysis, hydrothermal carbonization, and nutrient recovery from incinerated sludge ash. Special emphasis is placed on coating and encapsulation technologies that regulate nutrient release, improve fertilizer efficiency, and reduce environmental losses. The role of natural, synthetic, and biodegradable polymers in enhancing release mechanisms is analyzed in the context of agricultural performance and soil health. While these technologies offer environmental and agronomic benefits, large-scale adoption is hindered by technical, economic, and regulatory barriers. The review highlights key challenges and outlines future perspectives, including the need for advanced coating materials, improved contaminant mitigation strategies, harmonized regulations, and field-scale validation of CRFs. Overall, the valorisation of sewage sludge into CRFs presents a viable strategy for nutrient recovery, waste minimization, and sustainable food production. With continued innovation and policy support, sludge-based fertilizers can become a critical component of the green transition in agriculture. Full article
(This article belongs to the Section Green Sustainable Science and Technology)
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53 pages, 4605 KB  
Review
Enhancing the Agronomic Value of Anaerobic Digestate: A Review of Current vs. Emerging Technologies, Challenges and Future Directions
by Nimesha Senevirathne and Prasad Kaparaju
Agriculture 2025, 15(20), 2108; https://doi.org/10.3390/agriculture15202108 - 10 Oct 2025
Viewed by 2264
Abstract
Global concerns about resource depletion, climate change, and nutrient pollution in aquatic systems are compelling a transition towards zero-waste industries. With the skyrocketing carbon footprint of the modern fertiliser industry, sustainable options are highly sought after. Anaerobic digestion of organic waste to generate [...] Read more.
Global concerns about resource depletion, climate change, and nutrient pollution in aquatic systems are compelling a transition towards zero-waste industries. With the skyrocketing carbon footprint of the modern fertiliser industry, sustainable options are highly sought after. Anaerobic digestion of organic waste to generate renewable biogas and fertiliser production from the residual nutrient-rich digestate are promising nutrient recovery and recycling avenues. This review explores the potential use of anaerobic digestate to develop value-added agronomic products, focusing on the quality and safety parameters pivotal to its fertiliser value. A comprehensive review of conventional and cutting-edge technologies available for digestate processing into organic/organo-mineral fertilisers has been conducted, highlighting emerging sustainable approaches. Specifically, this review unravels novel aspects of enhancing digestate quality with biostimulants such as plant growth-promoting rhizobacteria, humic substances and biochar for biofertiliser/slow-release fertiliser production. Additionally, methods and guidelines to assess and address environmental impacts by digestate application on croplands and challenges in the commercialisation of digestate-based fertilisers were analysed. This review also underscores the importance of valorising anaerobic digestate as a fertiliser in implementing a circular bioeconomy within the agroindustry. Full article
(This article belongs to the Section Agricultural Technology)
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21 pages, 1746 KB  
Review
Carbon Recovery from Wastewater Feedstocks: Synthesis of Polyhydroxyalkanoates for Target Applications
by Mario I. Sepúlveda, Michael Seeger and Gladys Vidal
Resources 2025, 14(10), 156; https://doi.org/10.3390/resources14100156 - 1 Oct 2025
Viewed by 1543
Abstract
Polyhydroxyalkanoate (PHA) bioplastics are produced from wastewater as a carbon recovery strategy. However, the tuneable characteristics of PHAs and wastewater biorefinery potential have not been comprehensively reviewed. The aim of this study is to review the main challenges and strategies for carbon recovery [...] Read more.
Polyhydroxyalkanoate (PHA) bioplastics are produced from wastewater as a carbon recovery strategy. However, the tuneable characteristics of PHAs and wastewater biorefinery potential have not been comprehensively reviewed. The aim of this study is to review the main challenges and strategies for carbon recovery from wastewater feedstocks via PHA production, assessing potential target biopolymer applications. Diverse PHA-accumulating prokaryotes metabolize organic pollutants present in wastewater through different metabolic pathways, determining the biopolymer characteristics. The synthesis of PHAs using mixed microbial cultures with wastewater feedstocks derived from municipal, agro-industrial, food processing, lignocellulosic biomass processing and biofuel production activities are described. Acidogenic fermentation of wastewater feedstocks and mixed microbial culture enrichment are key steps in order to enhance PHA productivity and determine biopolymer properties towards customized bioplastics for specific applications. Biorefinery of PHA copolymers and extracellular polysaccharides (EPSs), including alginate-like polysaccharides, are alternatives to enhance the value-chain of carbon recovery from wastewater. PHAs and EPSs exhibit a wide repertoire of applications with distinct safety control requirements; hence, coupling biopolymer production demonstrations with target applications is crucial to move towards full-scale applications. This study discusses the relationship between the metabolic basis of PHA synthesis and composition, wastewater type, and target applications, describing the potential to maximize carbon resource valorisation. Full article
(This article belongs to the Topic Advances and Innovations in Waste Management)
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18 pages, 1534 KB  
Article
Synergistic Coupling of Waste Heat and Power to Gas via PEM Electrolysis for District Heating Applications
by Axel Riccardo Massulli, Lorenzo Mario Pastore, Gianluigi Lo Basso and Livio de Santoli
Energies 2025, 18(19), 5190; https://doi.org/10.3390/en18195190 - 30 Sep 2025
Viewed by 854
Abstract
This work explores the integration of Proton Exchange Membrane (PEM) electrolysis waste heat with district heating networks (DHN), aiming to enhance the overall energy efficiency and economic viability of hydrogen production systems. PEM electrolysers generate substantial amounts of low-temperature waste heat during operation, [...] Read more.
This work explores the integration of Proton Exchange Membrane (PEM) electrolysis waste heat with district heating networks (DHN), aiming to enhance the overall energy efficiency and economic viability of hydrogen production systems. PEM electrolysers generate substantial amounts of low-temperature waste heat during operation, which is often dissipated and left unutilised. By recovering such thermal energy and selling it to district heating systems, a synergistic energy pathway that supports both green hydrogen production and sustainable urban heating can be achieved. The study investigates how the electrolyser’s operating temperature, ranging between 50 and 80 °C, influences both hydrogen production and thermal energy availability, exploring trade-offs between electrical efficiency and heat recovery potential. Furthermore, the study evaluates the compatibility of the recovered heat with common heat emission systems such as radiators, fan coils, and radiant floors. Results indicate that valorising waste heat can enhance the overall system performance by reducing the electrolyser’s specific energy consumption and its levelized cost of hydrogen (LCOH) while supplying carbon-free thermal energy for the end users. This integrated approach contributes to the broader goal of sector coupling, offering a pathway toward more resilient, flexible, and resource-efficient energy systems. Full article
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21 pages, 3432 KB  
Article
Valorisation of Poultry Feathers Through Pyrolysis: A Pilot-Scale Waste-to-Energy Approach
by Krzysztof M. Czajka, Janusz Skrzypa, Anna M. Kisiela-Czajka, Dominika Kufka and Barbara Rogosz
Energies 2025, 18(19), 5188; https://doi.org/10.3390/en18195188 - 30 Sep 2025
Viewed by 927
Abstract
Animal farming produces large volumes of underutilised by-products, such as poultry feathers (PF), often discarded in landfills or incinerated, causing environmental concerns. Transforming such residues into valuable energy carriers aligns with sustainable waste-to-energy (WtE) management. Pyrolysis represents a versatile thermochemical pathway for converting [...] Read more.
Animal farming produces large volumes of underutilised by-products, such as poultry feathers (PF), often discarded in landfills or incinerated, causing environmental concerns. Transforming such residues into valuable energy carriers aligns with sustainable waste-to-energy (WtE) management. Pyrolysis represents a versatile thermochemical pathway for converting organic wastes into gaseous, liquid, and solid fuels. This study investigates slow pyrolysis of PF, lignite (LG), and their blends at pilot scale using a uniquely designed, patent-pending reactor bridging laboratory research with industrial practice. Experiments were conducted at 20 °C·min1, temperatures of 500–800 °C, and pressures from 0.1 to 1.0 MPa. PF pyrolysis produced mainly gas (70.1%), suitable for energy recovery, with smaller fractions of char (15.3%) and oil (14.6%). LG yielded predominantly char (59.9%), with lower gas (32.4%) and oil (7.7%) outputs. Co-pyrolysis revealed limited synergistic effects. Rising temperature promoted gas formation, reduced char, and improved its calorific value through carbon enrichment. Elevated pressure enhanced char yield and unexpectedly increased hydrogen content, suggesting complex thermochemical behaviour. The results confirm the scalability of laboratory findings and highlight pyrolysis as a practical WtE pathway for valorising protein-rich residues and low-rank coals, contributing to cleaner, more sustainable energy systems. Full article
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