Search Results (40)

Comparing cold-recycled asphalt mixtures (CRAMs) to conventional hot-mix asphalt (HMA) shows that CRAMs offer several logistical, financial, and environmental advantages. However, such CRAMs, when using asphalt emulsion, still suffer from excessive water damage and poor early-age performance. The main aim of this study is to improve CRAMs by incorporating two biomass ashes and reclaimed asphalt pavement (RAP): palm leaf ash (PLA) and reed ash (RA) with different percentages of RAP. RAP was used in five percentage levels, 0%, 25%, 50%, 75%, and 100% by weight of mix, to develop the CRAMs. In addition, the improvement in CMA mechanical properties was assessed by incorporating PLA as filler replacement in five percentages, namely: 0%, 1.75%, 3.5%, 5.25%, and 7% by weight of aggregate. RA was used as an activator at 0.25%, 0.5, 1%, and 2% by weight of aggregate. The moisture susceptibility test, Indirect Tensile Strength Test (ITS), and Marshall test were used to assess the mechanical properties. The results obtained showed that the durability and mechanical properties of CMA are effectively enhanced with the addition of 1.5% PLA, 0.45% RA, and 5.5% Ordinary Portland Cement (OPC) as fillers. In addition, CRAMs with a higher percentage of RAP 75%, showed higher strength in terms of Marshall stability. These findings demonstrate that the studied CRAMs offer a reliable alternative for pavement applications, namely when sustainable and cost-effective materials are required. Full article

Modernizing municipal roads requires rehabilitation strategies that ensure adequate structural performance while reducing environmental and economic burdens. Although cold in-place recycling with foamed bitumen (CIR-FB) has been widely investigated, integrated assessments combining mechanistic–empirical modeling with LCA and LCCA remain limited—particularly for municipal roads in Central and Eastern Europe, where reclaimed asphalt pavement (RAP) quality, climatic conditions and budget constraints differ from commonly studied regions. This study compares two reconstruction variants for a 1 km road section: a conventional design using virgin materials (V₁-N) and a recycling-based alternative (V2-Rc) incorporating RAP from the existing wearing and binder layers and reclaimed aggregate (RA) from the existing base. CIR-FB mixture testing (stiffness ≈ 5.25 GPa; foamed bitumen = 2.5%, cement = 2.0%) was integrated into mechanistic–empirical fatigue analysis, material-flow quantification, LCA and LCCA. The V₂-Rc variant achieved a 3–21-fold increase in fatigue life compared to V₁-N at equal thickness. Material demand decreased by approximately 27%, demolition waste by approximately 39%, and approximately 92% of the existing pavement was reused in situ. Transport work was reduced five-fold (veh-km) and more than six-fold (t-km). LCA showed a 15.9% reduction in CO₂-eq emissions, while LCCA indicated approximately 19% lower construction cost, with advantages remaining robust under ±20% sensitivity. The results demonstrate that CIR-FB, when supported by proper RAP/RA characterization, can substantially improve structural, environmental and economic performance in municipal road rehabilitation. Full article

The demand for reliable Environmental Product Declarations (EPDs) of asphalt mixtures is growing, particularly as they are increasingly used in public road construction tenders across Europe. However, the reliability and comparability of EPDs remain limited due to two main challenges: (i) significant variability in dataset selection for key materials such as bitumen and aggregates, and (ii) uncertainty regarding the influence of operational factors, including aggregate moisture, mixing temperature, and transportation. The objective of this research is to assess the influence of dataset selection and operational parameters on the environmental performance of an asphalt mixture, focusing on improving the reliability of EPDs. Within this research, a Life Cycle Assessment (LCA) was conducted using a cradle-to-gate approach (A1–A3), including modules C1–C4 and D, in compliance with EN 15804:2019+A2:2020. Primary data were collected from an asphalt plant in Lithuania, while secondary data were obtained from the Ecoinvent database. The sensitivity analyses were performed to investigate the variation of data set choices and key operational factors that influence the environmental impact. The assessment was carried out using the Simapro 9.6 software and the EF 3.1 impact assessment method. The results indicate significant sensitivity to dataset selection, particularly for bitumen and dolomite production, leading to environmental impact variations of up to 41.8% and 35.3%, respectively. Among operational factors, reducing aggregate moisture from 5% to 3% by sheltering stockpiles helps achieve the highest environmental impact reduction (3.2% under the Aggregate Single Score), while lowering mixing temperatures to 130 °C resulted in a 1.6% decrease. Transportation mode selection contributed to emission variations between 1.8% and 6.7%, with long-distance aggregate transport increasing emissions by up to 14.6%. The research findings underscore the critical need for harmonizing dataset selection and optimizing operational processes to improve asphalt sustainability. Standardizing datasets is essential for ensuring fair and transparent EPD generation for asphalt mixtures, particularly when used in road construction tenders, as seen in several European countries. Future research should explore the integration of reclaimed asphalt (RA) and assess its potential environmental benefits. Full article

The dynamic modulus of asphalt mixtures (|E*|) is a key mechanical parameter in the design of road pavements, yet direct laboratory testing is time- and resource-intensive. This study evaluates two predictive models for estimating |E*| using data from 62 asphalt mixtures containing reclaimed asphalt: a grey relational analysis–multiple linear regression (GRA-MLR) hybrid model and a mechanistic sigmoidal model. The results showed that the GRA-MLR model effectively identifies influential variables but achieved moderate predictive accuracy (R² values varying from 0.4743 to 0.6547). In contrast, the sigmoidal model outperformed across all temperature conditions (R² > 0.96) and produced predictions deviating by less than ±20% from measured values. Temperature-dependent shifts in factor influence were observed, with stiffness and gradation dominating at low temperatures and reclaimed asphalt (RA) content becoming more significant at higher temperatures. While the GRA-MLR model is advantageous, offering rapid assessments and early-stage evaluations, the sigmoidal model offers the precision suited for detailed design. Integrating both models can balance computational efficiency and provide a balanced strategy, with strong predictive reliability to advance mechanistic–empirical pavement design. Full article

Several variables influence the performance of hot asphalt mixtures including reclaimed asphalt pavement (RAP). Among these, the virgin bitumen’s origin, the mix production temperature and the time the mix is kept at a high temperature between mixing and compaction play a fundamental role but are often neglected. This study aimed to quantify the negative effects associated with the improper choice of these variables. Therefore, their influence on the mechanical (indirect tensile stiffness modulus and strength, Cracking Tolerance Index) and chemical (Fourier Transform Infra-Red spectroscopy) characteristics of asphalt mixtures containing 50% RA were investigated. In particular, two rejuvenators, two types of virgin bitumen (visbreaker and straight-run), two production temperatures (140 °C and 170 °C) and three conditioning times in the oven (30 min, 90 min and 180 min) were analyzed. The results showed interesting findings that allow us to recommend selecting the virgin bitumen type carefully and to avoid excessively stressing the binder during the production of the mix. Full article

Asphalt recycling technologies have advanced considerably over the last few decades with the utilization of reclaimed asphalt pavements (RAP) and recycled asphalt shingles (RAS). Characterizing aged and heterogeneous binders in these mixtures is challenging, particularly with limited extracted binders. This study suggests a data-driven framework that considers the rheological, chemical, and thermal characteristics to predict the binders’ performance. Ninety-seven mixtures with 0–35% of the asphalt binder replaced with RAP/RAS binders were included as cores from the field, plant-produced mixtures, and laboratory-fabricated mixtures. The binders were chemically quantified using aging, aromatic, and aliphatic indices. Thermal analyses of the binders involved the percentage of the thermal residue. The framework predicted the rheological resistance of the binders to rutting and cracking using linear and nonlinear machine learning models. The nonlinear models outperformed the linear models for the three rheological parameters. The nonlinear models achieved a 69% reduction in the root mean square error (RMSE) for rutting, a 37% reduction in the RMSE for fatigue cracking, and a 21% reduction in the RMSE for thermal cracking. However, the nonlinear models overfitted for block cracking and had an RMSE 41% higher than the linear models, despite a perfect correlation (R = 1.00). The feature importance demonstrated the strong effects of the chemical and thermal parameters on rheological prediction. The data-driven framework can successfully support efforts to better manage asphalt recycling by predicting the binder performance. Full article

The dynamic modulus (∣$E^{*}$∣) is a fundamental mechanical parameter for studying the performance of hot mix asphalt and simulating its viscoelastic behaviour under different loading and thermal conditions. It is a primary tool to replicate road surface behaviour under vehicle traffic loading and temperature variations. Though, laboratory testing to determine this parameter is time-consuming and costly. Several predictive models have been developed to estimate the dynamic modulus, ranging from rheological to empirical regression models. This research was dedicated to studying two predictive models for determining the master curve of the dynamic modulus of hot mix asphalt used in a regular pavement binder course containing different reclaimed asphalt contents (0%, 30%, 40%, and 50%). Laboratory experiments were conducted to assess their accuracy. The results show that Witczak’s sigmoid function provided the best accuracy for the master curves, while the Generalized Huet-Sayegh (2S2P1D) model showed less accurate predictions, particularly at the range of low and high frequencies. Full article

In North America and Europe, asphalt shingle waste created during the installation of roofing membranes and tear-off shingles retrieved at the end of the membrane’s life cycle are two major sources of municipal solid waste. Since almost 15–35% of recycled asphalt shingles (RAS) consist of an asphalt binder, the effective recycling of RAS into asphalt mixtures could also allow a reduction in the consumption of non-renewable resources such as asphalt binders. In this context, several studies investigating the use of RAS in asphalt mixtures can be found in the literature, although they exhibit widespread and sometimes conflicting information about the investigated materials, the mix preparation and testing methodologies and the experimental findings. Given this background, this review paper aims at summarizing the existing information and research gaps, providing a synthetic and rational picture of the current literature, where similar attempts cannot be found. In particular, different research studies show that the use of RAS in asphalt mixtures is an economical as well as an eco-friendly option. RAS with up to 20% by weight of binder or 5% by weight of aggregate/mixtures (eventually in combination with 15% reclaimed asphalt pavement aggregate) were found to be relatively suitable to improve the performance properties of asphalt mixtures, both in the laboratory and in the field. Adding RAS to asphalt mixtures could enhance their stiffness, strength and rutting resistance (i.e., high-temperature properties), while negatively affecting the mixtures’ fatigue and thermal cracking resistance. However, the addition of specific biomaterials (e.g., bio-binders, bio-oils) or additives to asphalt mixtures can mitigate such issues, resulting in lower brittleness and shear susceptibilities and thus improving the anti-cracking performance. On the other hand, the literature review revealed that several aspects still need to be studied in detail. As an example, RAS-modified porous asphalt mixtures (fatigue, rutting, moisture susceptibility and thermal cracking) need specific research, and there are no comprehensive research studies on the effects of the RAS mixing time, size and mixing temperature in asphalt mixtures. Moreover, the addition of waste cooking/engine oils (biomaterials) as asphalt binder rejuvenators in combination with RAS represents an attractive aspect to be studied in detail. Full article

This research focuses on a mineral–cement mixture containing bitumen emulsion, designed for cold recycling procedures, the formulation of which includes 80% (m/m) of waste material. Deep cold recycling technology from the MCE mixture guarantees the implementation of a sustainable development policy in the field of road construction. The utilised waste materials include 50% (m/m) reclaimed asphalt pavement (RAP) from damaged asphalt layers and 30% (m/m) recycled aggregate (RA) sourced from the substructure. In order to assess the possibility of using a significant amount of waste materials in the composition of the mineral–cement–emulsion (MCE) mixture, it is necessary to optimise the MCE mix. Optimisation was carried out with respect to the quantity and type of binding agents, such as Portland cement (CEM), bitumen emulsion (EMU), and redispersible polymer powder (RPP). The examination of the impact of the binding agents on the physico-mechanical characteristics of the MCE blend was performed using a Box–Behnken trivalent fractional design. This method has not been used before to optimise MCE mixture composition. This is a novelty in predicting MCE mixture properties. Examinations of the physical properties, mechanical properties, resistance to the effects of climatic factors, and stiffness modulus were conducted on Marshall samples prepared in laboratory settings. Mathematical models determining the variability of the attributes under analysis in correlation with the quantity of the binding agents were determined for the properties under investigation. The MCE mixture composition was optimised through the acquired mathematical models describing the physico-mechanical characteristics, resistance to climatic factors, and rigidity modulus. The optimisation was carried out through the generalised utility function U^III. The optimisation resulted in indicating the proportional percentages of the binders, enabling the assurance of the required properties of the cold recycled mix while utilising the maximum quantity of waste materials. Full article

The substitution of virgin asphalt binder with reclaimed asphalt pavement (RAP) has environmental and economic merits, however, cracking susceptibility arises due to the aged asphalt binder within RAP. The objectives of this study are to (1) enhance the cracking resistance of asphalt mixtures containing 50% RAP utilizing recycling agents (RAs) derived from six petroleum-based and bio-based materials, (2) conduct an environmental impact assessment (represented by global warming potential “GWP”) for high-RAP mixtures including RAs, and (3) estimate the cost effectiveness of including high-RAP content in asphalt mixtures. Based on the RAP asphalt binder performance grade (PG), base asphalt binder PG, and RAP content, the RA contents were determined to achieve a target asphalt binder of PG 76-22. A control mixture was benchmarked for comparison, specified for high-traffic volume roads, and contained PG 76-22 polymer-modified asphalt binder. The engineering performance of studied asphalt mixtures was evaluated using the Hamburg wheel-tracking (HWT), semi-circular bend, Illinois flexibility index, Ideal cracking tolerance, and thermal stress-restrained specimen tensile strength tests. It was found that petroleum-derived aromatic oil, soy-based oil, and tall oil fatty acid-based RAs demonstrated a successful restoration of aged RAP asphalt binder without compromising the permanent deformation resistance. The 50% RAP mixtures emitted less GWP by 41% and 42.9% using petroleum- and bio-oil RAs, respectively, and achieved a 31% cost reduction compared to the control mixtures. Full article

In recent years, the use of recycled aggregate (RA) in roller-compacted concrete (RCC) for pavement construction has been increasingly attractive due to various environmental and economic benefits. Early determination of the compressive strength (CS) is crucial for the construction and maintenance of pavement. This paper presents the idea of combining metaheuristics and an advanced gradient boosting regressor for estimating the compressive strength of roller-compacted concrete containing RA. A dataset, including 270 samples, has been collected from previous experimental works. Recycled aggregates of construction demolition waste, reclaimed asphalt pavement, and industrial slag waste are considered in this dataset. The extreme gradient boosting machine (XGBoost) is employed to generalize a functional mapping between the CS and its influencing factors. A recently proposed gradient-based optimizer (GBO) is used to fine-tune the training phase of XGBoost in a data-driven manner. Experimental results show that the hybrid GBO-XGBoost model achieves outstanding prediction accuracy with a root mean square error of 2.64 and a mean absolute percentage error less than 8%. The proposed method is capable of explaining up to 94% of the variation in the CS. Additionally, an asymmetric loss function is implemented with GBO-XGBoost to mitigate the overestimation of CS values. It was found that the proposed model trained with the asymmetric loss function helped reduce overestimated cases by 17%. Hence, the newly developed GBO-XGBoost can be a robust and reliable approach for predicting the CS of RCC using RA. Full article

Reclaimed asphalt pavement (RAP) has been utilized as a potential partial substitute for virgin asphalt binder in asphalt mixtures. However, a primary concern with increasing RAP content in asphalt mixtures is the cracking potential, attributed to the aged RAP asphalt binder (RAP-binder). To address this, the use of petroleum-based and bio-derived recycling agents (RAs) in enhancing the cracking resistance of high-RAP asphalt mixtures has been explored. The objective of this study is to ascertain the effectiveness of six RAs in mitigating cracking in high-RAP asphalt mixtures. The RAs considered include petroleum-crude-oil-derived aromatic oil, soy oil, and four types of tall-oil-derived phytosterol (industrial by-product, intermediate, purified, and fatty acid-based). The RAs’ dosages were optimized, based on RAP-binder and unmodified asphalt binder properties, to produce target PG 70-22 asphalt binder when incorporated in asphalt mixtures containing 30% RAP. To assess the engineering performance of these 30%-RAP asphalt mixtures for each RA, a conventional asphalt mixture incorporating styrene-butadiene-styrene (SBS)-modified PG 70-22 asphalt binder without RAP or RAs was benchmarked for comparison. Mechanical tests performed included Hamburg wheel-track testing (HWTT), intermediate-temperature fracture tests (semi-circular bend, Illinois flexibility index, and IDEAL cracking tolerance), and thermal stress-restrained specimen tensile strength test to evaluate permanent deformation, intermediate-temperature cracking resistance, and low-temperature cracking resistance, respectively. Results showed that petroleum-crude-oil-derived aromatic oil and tall-oil-derived fatty-acid-based oil RAs were able to rejuvenate RAP-binder as measured by the cracking tests performed. Further, the use of these RAs did not adversely impact the asphalt mixtures’ permanent deformation performance. Full article

The way we treat materials after their lifespan is changing. We are finding a new, more effective way to deal with waste: using it, rather than depositing it in landfills. Since bitumen mixtures are the most popular paving materials by far, and their lifespan is limited, there is a constant availability of old asphalt pavement or reclaimed asphalt (RA). To restore the aged binder properties, we can use recycling agents. In this study, two commercialized biobased recycling agents were used. Furthermore, jute fibers were used as a reinforcement. The influence of the different fiber content and fiber length was investigated in mixtures without the recycling agents. In addition, alkali-treated fibers were used in some mixes for better fiber compatibility with the bitumen matrix. Air voids content, moisture, freeze–thaw susceptibility, stiffness modulus (IT-CY), resistance to crack propagation, and complex modulus tests were conducted. The addition of recycling agents led to a decrease in stiffness. A lower indirect tensile strength ratio (ITSR), increased stiffness, and best crack propagation results were recorded in some mixtures with fibers and recycling agents. Full article

Recycling agents (RAs) can mitigate the adverse effects of reclaimed asphalt pavement (RAP) on recycled asphalt, which can result in more RAP being added. To explore the effects of four RAs on recycled asphalt, this study used asphalt rheological performance experiments, including the bending beam rheometer (BBR) test, the dynamic shear rheological (DSR) test, and the indirect tensile asphalt cracking test (IDEAL-CT), to study the performance grade (PG), cracking resistance, and cracking susceptibility of recycled asphalt. In addition, an aging model for asphalt was used, and short-term and long-term aging sensitivities were evaluated according to this model. Results showed that US Soybean significantly enhanced the high-temperature and low-temperature performance grade (PGLT) and cracking resistance and reduced cracking sensitivity of the recycled asphalt. In addition, the short-term aging sensitivity was the lowest. It showed the best regeneration effect. However, the recycled asphalt with US Soybean showed the highest long-term aging sensitivity, suggesting that longer aging time results in poorer performance. Ingevity’s PG, cracking resistance, and cracking sensitivity are slightly lower than that of US Soybean, and Ingevity demonstrated the second lowest short-term aging sensitivity. However, its prolonged aging sensitivity was much lower than that of US Soybean. Asphalt and Wax Innovations and Georgia Pacific agents slightly improved recycled asphalt properties. The long-term aging sensitivity of recycled asphalt with four Ras was higher than that of recycled asphalt without Ras. These results indicated that the recycled asphalt’s performance with Ras worsened as aging time increased compared to the original recycled asphalt. Full article

The road pavement industry, worldwide, has often shown reluctance in quickly implementing innovative practices; however, in the case of raw material consumption, a cultural change is necessary and, in this sense, sustainability assessment could play a major role. Along these lines, this research study aims to provide evidence to all the involved stakeholders (material producers, pavement contractors, and road authorities) of how life cycle-based techniques can be crucial in evaluating whether the adoption of asphalt mixtures with high contents of reclaimed asphalt (RA) for wearing courses is actually a sustainable practice for major European roads. An evaluation framework composed of a life cycle assessment, to calculate the carbon footprint of both pavement materials and pavement activities, and a life cycle cost assessment, performed to determine the overall economic burden of the related road pavement surface courses and maintenance strategies over a sixty-year analysis period, is presented and applied to selected case studies. These were developed together with three major European national road authorities and include scenarios involving the construction of road surfaces with asphalt mixtures containing up to 90% RA. Results have shown that whenever high-content RA mixes do not under-perform against conventional mixtures, up to 50% CO₂eq savings can be registered and up to 60% economic cost reductions can be reported. The durability of road pavement layers remains a key parameter for any road pavement sustainability assessment exercises; therefore, in order to adapt the obtained results to other contexts, researchers should always consider conducting a sensitivity analysis of the reference service life and/or road authorities should somehow request road pavement durability as a pre-requisite within procurement practices. Full article