Search Results (58)

The effects of the gas tungsten arc (GTA) welding process on the microstructure and microhardness of two Mg-5Al-3RE and Mg-5Al-5RE experimental alloys (RE—rare earth elements) are presented. Both alloys were gravity-cast in a steel mould and GTA-welded in the same conditions. Analyses of the alloys’ microstructure were carried out by scanning electron microscopy (SEM+EDX) as well as X-ray diffraction (XRD). In as-cast conditions; both alloys were mainly composed of α-Mg; Al₁₁RE₃; and Al₁₀RE₂Mn₇ intermetallic phases. Additionally; α+γ eutectic (where γ is Al₁₂Mg₁₇) in the Mg-5Al-3RE alloy and an Al₂RE phase in the Mg-5Al-5RE material were revealed. The same phase composition was revealed for both alloys after the GTA welding process. The results of the dendrite arm size (DAS) and Vickers microhardness measurements were also described. Both welded materials exhibited an intensive size reduction of the structural constituents after GTA welding. About 75% smaller values of the dendrite arm spacing were revealed in the fusion zones of the investigated materials than in the as-cast conditions. The GTA welding process also influenced the microhardness of the experimental alloys and increased them by about 21% compared to the base metal; which was the consequence of the refinement of the structural constituents. Full article

In this study, lanthanum (La), a rare earth element, was added at concentrations of 0.25 wt.%, 0.5 wt.%, and 0.75 wt.% to an Al–10%Si–2%Cu-based alloy prepared by die casting. The effects of solution and aging heat treatment conditions on the mechanical properties and corrosion resistance were investigated. Microstructural changes, hardness, and corrosion behavior were analyzed as functions of La content and heat treatment parameters. The optimal hardness was achieved at a solution treatment temperature of 500 °C or higher and an aging time of 2 h. In particular, the addition of 0.5 wt.% La led to significant refinement of the α-Al grains, enhancing hardness through the Hall–Petch strengthening mechanism. Furthermore, the combined effects of aging treatment and La addition promoted the formation of a fine, uniform microstructure and stable dispersion of precipitates, resulting in improved mechanical performance. Electrochemical polarization tests revealed that the alloy containing 0.5 wt.% La exhibited the best corrosion resistance. This enhancement was attributed to the formation of the LaCu₂Al₄Si intermetallic compound, which has a lower electrochemical potential than the Al₂Cu phase, thereby reducing corrosion susceptibility within the microstructure. Full article

NiAl coatings are critical for protecting components in high-temperature environments. In order to improve the mechanical properties of NiAl coatings, in this study, the elastic and electronic properties of NiAl coatings alloyed with different contents of rare earth element (REE) Y were investigated by using the density functional theory (DFT). It was found that NiAl alloys with 3.125 at.% of Y exhibited higher hardness, while those with 6.25 at.% of Y showed better ductility. This phenomenon is explained by population analysis, which reveals that the covalency of Ni-Ni and Al-Al bonds is stronger in Ni₁₅YAl₁₆ than in Ni₇YA₈, whereas Ni-Al bonds exhibit stronger covalency in Ni₇YAl₈. Additionally, the ionicity of Y-Al bonds is higher in Ni₇YAl₈ than in Ni₁₅YAl₁₆. These results deepen our understanding of how rare earth elements modify the mechanical properties of NiAl alloys, thereby providing a theoretical basis for further exploration of their strengthening mechanisms. Full article

This study explores the structural, magnetic, and magnetocaloric properties of ${\mathrm{Ce}}_2$(Fe, Co${)}_{17}$ (x = 0, 0.5, 0.6, and 0.7) compounds synthesized via arc melting under high temperatures exceeding 2300 K. The as-cast ingots are subsequently sealed and subjected to a heat treatment at 1323 K to improve homogeneity and crystallinity. Detailed analyses using X-ray diffraction and magnetometry reveal that cobalt substitution significantly impacts the structural and magnetic behavior, enabling precise tuning of the magnetic transition temperature and magnetic order. The substitution induces an anisotropic increase in cell parameters and shifts the magnetocaloric effect (MCE) from low temperatures (200 K for x = 0) to near room temperature (285 K for x = 0.7), enhancing the operating temperature range. The magnetocaloric effect is studied across different magnetic transitions: a metamagnetic and ferro-antiferromagnetic transition followed by a paramagnetic state in one sample, and a direct ferro-paramagnetic transition in another. The compounds exhibit a second-order magnetic phase transition, ensuring a reversible MCE, with a relative cooling power (RCP) that is approximately 85% of that of pure Gd. Moreover, the use of cerium, the most cost-effective rare-earth element (5 $/kg), combined with its low atomic concentration (10%) in these intermetallics, enhances the sustainability and affordability of these materials. These findings underline the potential of iron-rich Ce-based compounds for next-generation refrigeration and energy-harvesting applications. Full article

In recent years, significant effort was made to make the 3D printing of fully dense rare-earth permanent magnets a reality. Since suitable Nd₂Fe₁₄B-based initial powder material became available, additive manufacturing implementation spread widely, which led to many studies being focused on using this material in 3D printing. This study shows the principal possibilities of the synthesis of Nd-Fe-B magnets by means of the laser powder bed fusion technique; moreover, this study shows significant progress in increasing their magnetic properties. This progress was made possible by different approaches, such as 3D-printing process optimization, the addition of a second phase (a low-melting eutectic) into the initial powder, the tuning of the main phase’s composition, and exploring different scanning strategies. However, the current level of material magnetic properties obtained via laser powder bed fusion is still far from that of magnets produced by using conventional powder metallurgy methods. The present review aims to capture the current state-of-the-art trials and highlight the main challenges. Full article

Application of rare earths (RE) as grain refiners is well-known in the technology of aluminum alloys for the automotive industry. In the current study, Al-2.4%Cu-0.4%Mg alloy (coded 220) and Al-7.5%Si-0.35%Mg alloy (coded 356.1), were prepared by melting each alloy in a resistance furnace. Strontium (Sr) was used as a modifier, while titanium boride (TiB₂) was added as a grain refiner. Measured amounts of Ce and La were added to both alloys (max. 1 wt.%). The alloy melts were poured in a preheated metallic mold. The main part of the study was conducted on tensile testing at room temperature. The results show that although RE would cause grain refining to be about 30–40% through the constitutional undercooling mechanism, grain refining with TiB₂ would lead to approximately 90% refining (heterogenous nucleation mechanism). The addition of high purity Ce or La (99.9% purity) has no modification effect regardless of the alloy composition or the concentration of RE. Depending on the alloy ductility, the addition of 0.2 wt.%RE has a hardening effect that causes precipitation of RE in the form of dispersoids (300–700 nm). However, this increase vanishes with the decrease in alloy ductility, i.e., with T6 treatment, due to intensive precipitation of ultra-fine coherent Mg₂Si-phase particles. There is no definite distinction in the behavior of Ce or La in terms of their high affinity to interact with other transition elements in the matrix, particularly Ti, Fe, Cu, and Sr. When the melt was properly degassed using high-purity argon and filtered using a 20 ppi ceramic foam filter, prior to pouring the liquid metal into the mold sprue, no measurable number of RE oxides was observed. In conclusion, the application of RE to aluminum castings would only lead to formation of a significant volume fraction of brittle intermetallics. In Ti-free alloys, identification of Ce- or La-intermetallics is doubtful due to the fairly thin thickness of the precipitated platelets (about 1 µm) and the possibility that most of the reported Al, Si, and other elements make the reported values for RE rather ambiguous. Full article

Ni₃Sn₄ intermetallic compound (IMC) is a critical material in modern electronic packaging and soldering technology. Although Ni₃Sn₄ enhances the strength of solder joints, its brittleness and anisotropy make it prone to crack formation under mechanical stress, such as thermal cycling or vibration. To improve the plasticity of Ni₃Sn₄ and mitigate its anisotropy, this study employs first-principles calculations to investigate the mechanical properties and electronic structure of the doped compounds Ce_x Ni_3−xSn₄ (x = 0, 0.5, 1, 1.5, 2) by adding the rare earth element Ce. The results indicate that the structure Ce_0.5 Ni_2.5Sn₄ has a lower formation enthalpy (${\mathrm{H}}_{\mathrm{f}}$) compared to other doped structures, suggesting enhanced stability. It was found that all structures exhibit improved plasticity with Ce doping, while the Ce_0.5 Ni_2.5Sn₄ structure shows relatively minor changes in hardness (H) and elastic modulus, along with the lowest anisotropy value (${\mathrm{A}}^{\mathrm{U}}$). Analysis of the total density of states (TDOS) and partial density of states (PDOS) reveals that the electronic properties are primarily influenced by the Ni-d and Ce-f orbitals. At the Fermi level, all Ce_x Ni_3−xSn₄ (x = 0, 0.5, 1, 1.5, 2) structures exhibit metallic characteristics and distinct electrical conductivity. Notably, the TDOS value at the Fermi level for Ce_0.5 Ni_2.5Sn₄ lies between those of Ni₃Sn₄ and other doped structures, indicating good metallicity and conductivity, as well as relative stability. Further PDOS analysis suggests that Ce doping enhances the plasticity of Ni₃Sn₄. This study provides valuable insights for the further application of rare earth elements in electronic packaging materials. Full article

We study the structural, magnetic, and magneto-thermal properties of the GdRhIn compound. The room-temperature X-ray diffraction measurements show a hexagonal crystal structure. Temperature and field dependence of magnetization suggest two magnetic transitions—antiferromagnetic to ferromagnetic at 16 K and ferromagnetic to paramagnetic at 34 K. The heat capacity measurements confirm both the magnetic transitions in GdRhIn. The magnetization data were used to calculate isothermal magnetic entropy change and refrigerant capacity in GdRhIn, which was found to be 10.3 J/Kg-K for the field change of 70 kOe and 282 J/Kg for the field change of 50 kOe, respectively. The large magnetocaloric effect in GdRhIn suggests that the material could be used for magnetic refrigeration at low temperatures. Full article

The phenomenon of high-temperature oxidation in magnesium alloys constitutes a significant obstacle to their application in the aerospace field. However, the incorporation of active elements such as alloys and rare earth elements into magnesium alloys alters the organization and properties of the oxide film, resulting in an enhancement of their antioxidation capabilities. This paper comprehensively reviews the impact of alloying elements, solubility, intermetallic compounds (second phase), and multiple rare earth elements on the antioxidation and flame-retardant effects of magnesium alloys. The research progress of flame-retardant magnesium alloys containing multiple rare earth elements is summarized from two aspects: the oxide film and the matrix structure. Additionally, the existing flame-retardancy models for magnesium alloys and the flame-retardant mechanisms of various flame-retardant elements are discussed. The results indicate that the oxidation of rare earth magnesium alloys is a complex process determined by internal properties such as the structure and properties of the oxide film, the type and amount of rare earth elements added, the proportion of multiple rare earth elements, synergistic element effects, as well as external properties like heat treatment, oxygen concentration, and partial pressure. Finally, some issues in the development of multi-rare earth magnesium alloys are raised and the potential directions for the future development of rare earth flame-retardant magnesium alloys are discussed. This paper aims to promote an understanding of the oxidation behavior of flame-retardant magnesium alloys and provide references for the development of rare earth flame-retardant magnesium alloys with excellent comprehensive performance. Full article

SmCo₅ constitutes one of the strongest classes of permanent magnets, which exhibit magnetocrystalline anisotropy with uniaxial character and enormous energy and possess high Curie temperature. However, the performance of SmCo₅ permanent magnets is hindered by a limited energy product and relatively high supply risk. Sm is a moderately expensive element within the lanthanide group, while Co is a more expensive material than Fe, making SmCo₅-based permanent magnets among the most expensive materials in the group. Subsequently, the need for new materials with less content in critical and thus expensive resources is obvious. A promising path of producing new compounds that meet these requirements is the chemical modification of established materials used in PM towards the reduction of expensive resources, for example, reducing Co content with transition metals (like Fe, Ni) or using as substitutes raw rare earth materials with greater abundance than global demand, like Ce and La. Important instruments to achieve these goals are theoretical calculations, such as ab initio methods and especially DFT-based calculations, in predicting possible stable RE-TM intermetallic compounds and their magnetic properties. This review aims to present the progress of recent years in the production of improved SmCo₅-type magnets. Full article

The R₂₃Cu₇Mg₄ (R = Ca, Eu) intermetallics, studied by single-crystal X-ray diffraction, were found to be isostructural with the Yb₂₃Cu₇Mg₄ prototype (hP68, k⁴h²fca, space group P6₃/mmc), forming a small group inside the bigger 23:7:4 family, otherwise adopting the hP68-Pr₂₃Ir₇Mg₄ crystal structure. The observed structural peculiarity is connected with the divalent character of the R component and with a noticeable volume contraction, resulting in the clear clustering of title compounds inside the whole 23:7:4 family. The occurrence of fragments typical of similar compounds, particularly Cu-centered trigonal prisms and Mg-centered core–shell polyicosahedral clusters with R at vertices, induced the search of significant structural relationships. In this work, a description of the hexagonal crystal structure of the studied compounds is proposed as a linear intergrowth along the c-direction of the two types of slabs, R₁₀CuMg₃ (parent type: hP28-kh²ca, SG 194) and R₁₃Cu₆Mg (parent type: hR60-b⁶a², SG 160). The ratio of these slabs in the studied structure is 2:2 per unit cell, corresponding to the simple equation, 2 × R₁₀CuMg₃ + 2 × R₁₃Cu₆Mg = 2 × R₂₃Cu₇Mg₄. This description assimilates the studied compounds to the {Ca, Eu, Yb}₄CuMg ones, where the same slabs (of p3m1 layer symmetry) are stacked in a different way/ratio and constitutes a further step towards a structural generalization of R-rich ternary intermetallics. Full article

Modern magnesium-based alloys are broadly used in various industries as well as for biodegradable medical implants due to their exceptional combination of light weight, strength, and plasticity. The studied ZEK100 alloy had a nominal composition of 1 wt.% zinc, 0.1 wt.% zirconium, and 0.1 wt.% rare earth metals (REMs) such as Y, Ce, Nd, and La, with the remainder being Mg. It has been observed that between the solidus (T_s = 529.5 ± 0.5 °C) and liquidus temperature (T_l = 645 ± 5 °C), the Mg/Mg grain boundaries can contain either the droplets of a melt (incomplete or partial wetting) or the continuous liquid layers separating the abutting Mg grains (complete wetting). With the temperature increasing from T_s to T_l, the transformation proceeds from incomplete to complete grain boundary wetting. Below 565 °C, all grain boundaries are partially wetted by the melt. Above 565 °C, the completely wetted Mg/Mg grain boundaries appear. Their portion grows quickly with an increasing temperature until reaching 100% at 622 °C. Above 622 °C, all the solid Mg grains are completely surrounded by the melt. After rapid solidification, the REM-rich melt forms brittle intermetallic compounds. The compression strength as well as the compression yield strength parameter σ₀₂ strongly depend on the morphology of the grain boundary layers. If the hard and brittle intermetallic phase has the shape of separated particles (partial wetting), the overall compression strength is about 341 MPa and σ₀₂ = 101 MPa. If the polycrystal contains the continous intergarnular layers of the brittle intermetallic phase (complete wetting), the overall compression strength drops to 247 Mpa and σ₀₂ to 40 Mpa. We for the first time observed, therefore, that the grain boundary wetting phenomena can strongly influence the mechanical properties of a polycrystal. Therefore, grain boundary wetting can be used for tailoring the behavior of materials. Full article

The current study of Al alloys aims to improve their high-temperature mechanical properties by forming intermetallic precipitates with high-temperature stability. Using rare earth elements (RE) to achieve this goal increases the production cost and, hence, minimizes the economic advantage of the conventional casting processes. Therefore, alternative additives/methods with reasonable costs become mandatory. Al-Ce alloys were found to be a promising group of alloys. Cerium is the most economically abundant RE that can be added to aluminum alloys. The main intermetallic phase, i.e., Al₁₁Ce₃, is characterized by its high-temperature stability compared to other Al-based intermetallic compounds. Several research works modified the morphology of the stable Al₁₁Ce₃ phase to enhance the high-temperature properties of Al-Ce alloys. These methods were heat treatment, chemical modification, and solidification processing. This review article summarizes the “few” available research works, that studied the influence of solidification processing on the microstructure features of Al-Ce alloys. Among the solidification processing techniques available, special attention was given to microstructure processing via ultrasonic treatment and the corresponding effects on mechanical properties and electrochemical behavior. Future research points were also proposed. Full article

Rare-earth intermetallic compounds are characterised by the presence of a long-range magnetic order due to the interaction of local magnetic moments periodically located within the crystal lattice. This paper considers the possibility of forming an ordered state in cases where there is no opportunity to observe the local moment of the f-electronic shell in a traditional sense. These are, first of all, systems with a singlet ground state, as well as systems with fast spin fluctuations caused by a homogeneous intermediate-valence state of a rare-earth ion. Extensive experimental studies of these effects using neutron diffraction, neutron spectroscopy, and high-pressure studies of the magnetic phase diagram are presented and analysed, and the corresponding microscopic model representations are discussed. In particular, the possible origin of long-range magnetic order in mixed-valence compounds is analysed. Full article

Magnesium-based alloys are highly sought after in the industry due to their lightweight and reliable strength. However, the hexagonal crystal structure of magnesium results in the mechanical properties’ anisotropy. This anisotropy is effectively addressed by alloying magnesium with elements like zirconium, zinc, and rare earth metals (REM). The addition of these elements promotes rapid seed formation, yielding small grains with a uniform orientation distribution, thereby reducing anisotropy. Despite these benefits, the formation of intermetallic phases (IP) containing Zn, Zr, and REM within the microstructure can be a concern. Some of these IP phases can be exceedingly hard and brittle, thus weakening the material by providing easy pathways for crack propagation along grain boundaries (GBs). This issue becomes particularly significant if intermetallic phases form continuous layers along the entire GB between two neighboring GB triple junctions, a phenomenon known as complete GB wetting. To mitigate the risks associated with complete GB wetting and prevent the weakening of the alloy’s structure, understanding the potential occurrence of a GB wetting phase transition and how to control continuous GB layers of IP phases becomes crucial. In the investigation of a commercial magnesium alloy, ZEK100, the GB wetting phase transition (i.e., between complete and partial GB wetting) was successfully studied and confirmed. Notably, complete GB wetting was observed at temperatures near the liquidus point of the alloy. However, at lower temperatures, a coexistence of a nano-scaled precipitate film and bulk particles with nonzero contact angles within the same GB was observed. This insight into the wetting transition characteristics holds potential to expand the range of applications for the present alloy in the industry. By understanding and controlling GB wetting phenomena, the alloy’s mechanical properties and structural integrity can be enhanced, paving the way for its wider utilization in various industrial applications. Full article