Search Results (315)

Modernizing irrigation systems (ISs) from traditional gravity methods to sprinkler and drip technologies has significantly improved water use efficiency. However, it has simultaneously increased electricity demand and operational costs. Integrating photovoltaic generators into ISs represents a promising solution, as solar energy availability typically aligns with peak irrigation periods. Despite this potential, photovoltaic pumping systems (PVPSs) often face reliability issues due to fluctuations in solar irradiance, resulting in frequent start/stop cycles and premature equipment wear. The IEC 62253 standard establishes procedures for evaluating PVPS performance but primarily addresses steady-state conditions, neglecting transient regimes. As the main contribution, the current paper proposes a non-intrusive, high-resolution monitoring system and a methodology to assess the performance of an isolated, high-power PVPS, considering also transient regimes. The system records critical electrical, hydraulic and environmental parameters every second, enabling in-depth analysis under various weather conditions. Two performance indicators, pumped volume efficiency and equivalent operating time, were used to evaluate the system’s performance. The results indicate that near-optimal performance is only achievable under clear sky conditions. Under the appearance of clouds, control strategies designed to protect the system reduce overall efficiency. The proposed methodology enables detailed performance diagnostics and supports the development of more robust PVPSs. Full article

To further enhance the economic performance of fuel cell vehicles (FCVs), this study develops a model-adaptive model predictive control (MPC) strategy. This strategy leverages the dynamic relationship between proton exchange membrane fuel cell (PEMFC) output characteristics and temperature to track its optimal operating temperature (OOT), addressing challenges of temperature control accuracy and high energy consumption in the PEMFC thermal management system (TMS). First, PEMFC and TMS models were developed and experimentally validated. Subsequently, the PEMFC power–temperature coupling curve was experimentally determined under multiple operating conditions to serve as the reference trajectory for TMS multi-objective optimization. For MPC controller design, the TMS model was linearized and discretized, yielding a predictive model adaptable to different load demands for stack temperature across the full operating range. A multi-constrained quadratic cost function was formulated, aiming to minimize the deviation of the PEMFC operating temperature from the OOT while accounting for TMS parasitic power consumption. Finally, simulations under Worldwide Harmonized Light Vehicles Test Cycle (WLTC) conditions evaluated the OOT tracking performance of both PID and MPC control strategies, as well as their impact on stack efficiency and TMS energy consumption at different ambient temperatures. The results indicate that, compared to PID control, MPC reduces temperature tracking error by 33%, decreases fan and pump speed fluctuations by over 24%, and lowers TMS energy consumption by 10%. These improvements enhance PEMFC operational stability and improve FCV energy efficiency. Full article

With the rise of carbon capture and storage, liquefied carbon dioxide (LCO₂) has emerged as a promising medium for large-scale marine transport. This study evaluates the structural integrity of an IMO Type C cargo tank for a medium-range LCO₂ carrier under four conditions: ultimate limit state, accidental limit state, hydrostatic pressure test, and fatigue limit state, based on IGC Code and classification rules. Seventeen load cases were analyzed using finite element methods with multi-step loading to ensure stability. The highest stress occurred at the pump dome–shell junction due to geometric discontinuities, but all stress and buckling criteria were satisfied. The fatigue damage from wave-induced loads was negligible, with low-cycle fatigue from loading/unloading operations governing the fatigue life, which exceeded 31,000 years. The findings confirm the tank’s structural robustness and its suitability for safe, efficient medium-pressure LCO₂ transport. Full article

Flood control infrastructure is essential for the development of cities and the population’s well-being. The goal is to protect human and economic resources by reducing the inundation area and controlling the flood level and peak discharges. Detention basins can do this by storing a large volume of water to be released after the peak discharge. By doing this, a large amount of energy is stored, which can be recovered via micro-hydropower. In addition, as the release flow is controlled and almost constant, Pumps as Turbines (PAT) could be a feasible and economic option in these cases. Thus, this study investigates the feasibility of micro-hydropower (MHP) in urban detention basins, using the Santa Lúcia detention basin in Belo Horizonte as a case study. The methodology involved hydrological modeling, hydraulic analysis, and economic and environmental assessment. The results demonstrated that PAT selection has a crucial role in the feasibility of the MHP, and exploiting rainfall with lower intensities but higher frequencies is more attractive. Using multiple PATs with different operating points also showed promising results in improving energy production. In addition to the economic benefits, the MHP in the detention basin produces minimal environmental impact and, as it exploits a wasted energy source, it also reduces the carbon footprint in the urban water cycle. Full article

In the Kelameili volcanic gas reservoir, primary hydraulic fracturing treatments in some wells take place on a limited scale, resulting in a rapid decline in production post stimulation and necessitating re-fracturing operations. However, prolonged production has led to a significant evolution in the in situ stress field, which complicates the design of re-fracturing parameters. To address this, this study adopts an integrated geology–engineering approach to develop a formation-specific geomechanical model, using rock mechanical test results and well-log inversion to reconstruct the reservoir’s initial stress field. The dynamic stress field simulations and re-fracturing parameter optimization were performed for Block Dixi-14. The results show that stress superposition effects induced by multiple fracturing stages and injection–production cycles have significantly altered the current in situ stress distribution. For Well K6, the optimized re-fracturing parameters comprised a pump rate of 12 m³/min, total fluid volume of 1200 m³, prepad fluid ratio of 50–60%, and proppant volume of 75 m³, and the daily gas production increased by 56% correspondingly, demonstrating the effectiveness of the optimized re-fracturing design. This study not only provides a more realistic simulation framework for fracturing volcanic rock gas reservoirs but also offers a scientific basis for fracture design optimization and enhanced gas recovery. The geology–engineering integrated methodology enables the accurate prediction and assessment of dynamic stress field evolution during fracturing, thereby guiding field operations. Full article

Shifting towards electrified industrial energy systems is pivotal for meeting global decarbonization objectives, especially since process heat is a significant contributor to greenhouse gas emissions in the industrial sector. This review examines the changing role of heat exchanger networks (HENs) within electrified process industries, where electricity-driven technologies, including electric heaters, steam boilers, heat pumps, mechanical vapour recompression, and organic Rankine cycles, are increasingly supplanting traditional fossil-fuel-based utilities. The analysis identifies key challenges associated with multi-utility integration, multi-pinch configurations, and low-grade heat utilisation that influence HEN design, retrofitting, and optimisation efforts. A comparative evaluation of various methodological frameworks, including mathematical programming, insights-based methods, and hybrid approaches, is presented, highlighting their relevance to the specific constraints and opportunities of electrified systems. Case studies from the chemicals, food processing, and cement sectors demonstrate the practicality and advantages of employing electrified heat exchanger networks (HENs), particularly in terms of energy efficiency, emissions reduction, and enhanced operational flexibility. The review concludes that effective strategies for the design of HENs are crucial in industrial electrification, facilitating increases in efficiency, reductions in emissions, and improvements in economic feasibility, especially when they are integrated with renewable energy sources and advanced control systems. Future initiatives must focus on harmonising technical advances with system-level resilience and economic sustainability considerations. Full article

The primary objective is to create a control function that ensures the energetic optimization of a heat pump heating system at any point within the On-Off regulation range. The COPmax value, the optimal performance of the circulation pump, and the actual performance of the compressor are determined based on the water temperature. The objective function is the extended COP equation of the system. The COP equation includes the efficiency of the circulation pump and the compressor. With efficiency considered, the COP is 3.057; without efficiency, it is 3.68. At discrete operating points, steady-state operation is assumed; therefore, the behavior of the components is described using algebraic equations. The equation system was solved in two cycles using numerical iterative Newton linearization and Gaussian elimination methods. First, the mass flow rate was optimized for a water temperature value, then the optimization cycle was repeated at a higher temperature. The temperature increase was 2 °C. Using the values of the optimal performance of the circulation pump and the water temperature, a polynomial control function was developed. Applying the control function, the optimal performance of the circulation pump can be calculated for any operating temperature range. Full article

With the enhancement of thermodynamic cycle parameters and heat dissipation constraints in aero-engines, effective thermal management has become a critical challenge to ensure safe and stable engine operation. This study developed a transient temperature evaluation model applicable to the entire flight envelope, considering fluid–solid coupling heat transfer on both the main flow path and fuel systems. Firstly, the impact of heat transfer on the acceleration and deceleration performance of a low-bypass-ratio turbofan engine was analyzed. The results indicate that, compared to the conventional adiabatic model, the improved model predicts metal components absorb 4.5% of the total combustor energy during cold-state acceleration, leading to a maximum reduction of 1.42 kN in net thrust and an increase in specific fuel consumption by 1.18 g/(kN·s). Subsequently, a systematic evaluation of engine thermal management performance throughout the complete flight mission was conducted, revealing the limitations of the existing thermal management design and proposing targeted optimization strategies, including employing Cooled Cooling Air technology to improve high-pressure turbine blade cooling efficiency, dynamically adjusting low-pressure turbine bleed air to minimize unnecessary losses, optimizing fuel heat sink utilization for enhanced cooling performance, and replacing mechanical pumps with motor pumps for precise fuel supply control. Full article

Increasing energy efficiency and promoting the use of sustainable energy sources are crucial for addressing global energy challenges. Organic Rankine cycle (ORC) technology offers a promising route for efficient decentralised power generation. This study examines the energy performance of a biomass-fired recuperative ORC for micro-scale applications. The investigation proposes an extensive experimental analysis to characterise the ORC behaviour under design and off-design conditions due to the limited data in the literature. The work examines the impact of different operating parameters (e.g., pump speed, hot source temperature, superheating degree, expander inlet pressure) to provide suitable insights for the efficient design and operation of recuperative micro-generation units fuelled by biomass. The experimental analysis highlights that the micro-scale ORC properly operates under a wide range of operating conditions. Electric power ranges between 0.37 kW and 2.30 kW, and the maximum net electric efficiency reaches 8.55%. The selection of the proper operating conditions guarantees efficiency higher than 7% for power larger than 800 W, demonstrating that biomass-fired recuperative ORC systems represent a valuable option for low-carbon micro-scale generation, with good performance in design and off-design conditions. For this purpose, the pump speed and the superheating degree at the expander inlet are essential parameters to maximise the performance of the investigated recuperative ORC. Full article

To investigate the operational characteristics of the supercritical carbon dioxide (S-CO₂) Brayton cycle and enhance its applicability in practical operating conditions for micro-scale reactors, an experimental platform for a recuperative S-CO₂ Brayton cycle is constructed and investigated. Several controllable operational parameters, including compressor pump frequency, expansion valve opening, and electric heating power, each intrinsically linked to the thermal characteristics of its corresponding equipment, as well as the cooling water flow rate, are systematically adjusted and analyzed. Experimental results demonstrate that the cooling water flow rate has a significantly greater impact on the temperature and pressure of the cycle system compared to other operational parameters. Based on these findings, steady-state experiments are conducted within a pressure range of 8 MPa to 15 MPa and a temperature range of 70 °C to 150 °C. It is observed that the heat exchange capacity of the recuperator decreases as the cooling water flow rate is reduced, suggesting that sufficient cooling efficiency is required to maximize the recuperative function. Under the condition of a maximum system temperature of 150 °C, the isentropic efficiency of the expansion valve decreases with an increase in the inlet pressure of the valve. However, the overall thermal efficiency of the cycle system requires further calculation and assessment following the optimization of the experimental platform. The result of validation of experimental results is less than 20%. The findings presented in this study offer essential data that encompass the potential operational conditions of the CO₂ Brayton cycle section applicable to small-scale reactors, thereby providing a valuable reference for the design and operation of practical cycle systems. Full article

Climate change has driven global awareness of environmental issues, leading to the adoption of clean technologies aimed at reducing Greenhouse Gas (GHG) emissions. An effective method to assess environmental mitigation is the quantification of the Product Carbon Footprint (PCF) in the Life Cycle Assessment (LCA) of production processes. In the oil extraction industry, artificial lift systems use electro submersible pumps (ESPs) that can now incorporate new operating principles based on permanent magnet motors (PMMs) and CanSystem (CS) as an alternative to traditional normal induction motors (NIMs) and can help lower the carbon footprint. This study compares the PCF of ESPs equipped with PMMs and CS versus NIMs, using LCA methodologies in accordance with ISO 14067:2018 for defining the Functional Unit (FU) and ISO 14064-1:2019 to calculate the GHG inventory and the amount of CO₂ equivalent per year. The analysis spans five key stages and 14 related activities. For ESPs with NIMs, this study calculated 999.9 kg of raw materials, 1491.66 kW/h for manufacturing and storage, and 5.77 × 10⁴ kW/h for use. In contrast, ESPs with PMMs and CS required 656 kg of raw materials and consumed 4.44 × 10⁴ kW/h during use, resulting in an 23% reduction in energy consumption. This contributed to an 21.9% decrease in the PCF. The findings suggest that PMMs and CS offer a sustainable solution for reducing GHG emissions in oil extraction processes globally. Full article

Organic Rankine Cycle (ORC) power plants represent one of the most suitable technologies for the recovery and conversion of low-grade thermal energy. Coupling a micro-scale ORC system with parabolic trough collectors (PTCs) as a thermal energy source can effectively meet the electrical and thermal demands of a domestic user. This study presents the development process of the micro-ORC system, detailing both the results of the numerical model and the implementation of the test prototype. Particular attention is given to the instrumentation and sensors installed on the test bench, the monitoring and data acquisition software, and the error propagation analysis applied to the experimental data. In order to develop a micro-scale ORC plant, a commercial hermetic scroll compressor was tested as an expander with HFC-245fa working fluid. The test campaign required the construction of a dedicated experimental setup, equipped with comprehensive monitoring and control systems. While the first part of this research focused on evaluating the use of a scroll compressor as an expander, the second part aims to thoroughly describe the design of the test bench and the numerical model employed, the boundary conditions adopted, and the optimization strategies implemented to enhance system performance. This paper also describes in detail the measurement methodology and the associated error analysis to ensure comparability between experimental and numerical data. The numerical model was experimentally validated by incorporating the actual measured efficiency of the pump system, estimated at 12%. The comparison revealed a deviation between the experimental and simulated absorbed power of the pump—expressed as a function of the evaporation pressure—of less than 10% in the majority of the tested operating conditions. This confirms the reliability of the model and supports its use in future optimization studies. Full article

Microfluidic devices rely on precise fluid control to enable complex operations in diagnostics, chemical synthesis, and biological research. Central to this control are microvalves, which regulate on-chip flow but require flexible membranes for active operation. While the laser cutting of thermoplastics offers a fast, automated method for fabricating rigid microfluidic components, integrating flexible elements like valves and pumps remains a key challenge. Thermoplastic polyurethane (TPU) membranes have been adopted to address this need but are costly and difficult to procure reliably. In this study, we present commercial food-wrap film (FWF) as a low-cost, widely available alternative membrane material. We demonstrate FWF’s compatibility with laser-cut thermoplastic microfluidic devices by successfully fabricating Quake-style valves and peristaltic pumps. FWF valves maintained reliable sealing at 40 psi, maintained stable flow rates of ~1.33 μL/min during peristaltic operation, and sustained over one million continuous actuation cycles without performance degradation. Burst pressure testing confirmed robustness up to 60 psi. Additionally, FWF’s thermal resistance up to 140 °C enabled effective thermal bonding with PMMA layers, simplifying device assembly. These results establish FWF as a viable substitute for TPU membranes, offering an accessible and scalable solution for microfluidic device fabrication, particularly in resource-limited settings where TPU availability is constrained. Full article

Under the “dual-carbon” strategy, accurately quantifying carbon emissions in water conservancy projects is crucial to promoting low-carbon construction. However, existing life cycle assessment (LCA) methods for carbon emissions during the mechanical construction stage often fail to reflect actual processes and are limited by high costs and lengthy data collection, potentially leading to inaccurate estimates. To address these challenges, this paper proposes a carbon emission evaluation method for the mechanical construction stage, based on carbon footprint theory and discrete event simulation (DES). This method quantifies equipment operation time and energy consumption during the drilling and blasting processes, enabling a detailed and dynamic emission analysis. Using the Fumin Pumped Storage Power Station Tunnel Project as a case study, a comparative analysis is conducted to examine the carbon emission characteristics of drilling and blasting operations under different surrounding rock conditions based on DES. The validity of the proposed model is confirmed by comparing its results with monitoring data and LCA results. The results show a clear upward trend in carbon emission intensity as surrounding rock conditions deteriorate, with emission intensity rising from 8405.82 kgCO₂e/m for Class II to 16,189.30 kgCO₂e/m for Class V in the headrace tunnel. The total carbon emissions of the water conveyance tunnels reach 40,019.64 tCO₂e, with an average intensity of 13,565.98 kgCO₂e/m. This study presents a refined and validated framework for assessing the carbon emissions of pumped storage tunnels. It addresses key limitations of traditional LCA methods in the mechanical construction stage and provides a practical tool to support the green transition of hydraulic infrastructure. Full article

This research models a 20 MW PEM hydrogen plant. PEM units operate in the 60 to 80 °C range based on their location and size. This study aims to recover the waste heat from PEM modules to enhance the efficiency of the plant. In order to recover the heat, two systems are implemented: (a) recovering the waste heat from each PEM module; (b) recovering the heat from hot water to produce electricity utilizing an organic refrigerant cycle (ORC). The model is made by ASPEN^® V14. After modeling the plant and utilizing the ORC, the module is optimized using Python to maximize the electricity produced by the turbine, therefore enhancing the efficiency. The system is a closed-loop cycle operating at 25 °C and ambient pressure. The 20 MW PEM electrolyzer plant produces 363 kg/hr of hydrogen and 2877 kg/hr of oxygen. Based on the higher heating value of hydrogen, the plant produces 14,302.2 kWh of hydrogen energy equivalents. The ORC is maximized by increasing the electricity output from the turbine and reducing the pump work while maintaining energy conservation and mass balance. The results show that the electricity power output reaches 555.88 kW, and the pump power reaches 23.47 kW. Full article