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Search Results (1,100)

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Keywords = prediction of remaining useful life

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34 pages, 434 KiB  
Article
Mobile Banking Adoption: A Multi-Factorial Study on Social Influence, Compatibility, Digital Self-Efficacy, and Perceived Cost Among Generation Z Consumers in the United States
by Santosh Reddy Addula
J. Theor. Appl. Electron. Commer. Res. 2025, 20(3), 192; https://doi.org/10.3390/jtaer20030192 (registering DOI) - 1 Aug 2025
Abstract
The introduction of mobile banking is essential in today’s financial sector, where technological innovation plays a critical role. To remain competitive in the current market, businesses must analyze client attitudes and perspectives, as these influence long-term demand and overall profitability. While previous studies [...] Read more.
The introduction of mobile banking is essential in today’s financial sector, where technological innovation plays a critical role. To remain competitive in the current market, businesses must analyze client attitudes and perspectives, as these influence long-term demand and overall profitability. While previous studies have explored general adoption behaviors, limited research has examined how individual factors such as social influence, lifestyle compatibility, financial technology self-efficacy, and perceived usage cost affect mobile banking adoption among specific generational cohorts. This study addresses that gap by offering insights into these variables, contributing to the growing literature on mobile banking adoption, and presenting actionable recommendations for financial institutions targeting younger market segments. Using a structured questionnaire survey, data were collected from both users and non-users of mobile banking among the Gen Z population in the United States. The regression model significantly predicts mobile banking adoption, with an intercept of 0.548 (p < 0.001). Among the independent variables, perceived cost of usage has the strongest positive effect on adoption (B=0.857, β=0.722, p < 0.001), suggesting that adoption increases when mobile banking is perceived as more affordable. Social influence also has a significant positive impact (B=0.642, β=0.643, p < 0.001), indicating that peer influence is a central driver of adoption decisions. However, self-efficacy shows a significant negative relationship (B=0.343, β=0.339, p < 0.001), and lifestyle compatibility was found to be statistically insignificant (p=0.615). These findings suggest that reducing perceived costs, through lower fees, data bundling, or clearer communication about affordability, can directly enhance adoption among Gen Z consumers. Furthermore, leveraging peer influence via referral rewards, Partnerships with influencers, and in-app social features can increase user adoption. Since digital self-efficacy presents a barrier for some, banks should prioritize simplifying user interfaces and offering guided assistance, such as tutorials or chat-based support. Future research may employ longitudinal designs or analyze real-life transaction data for a more objective understanding of behavior. Additional variables like trust, perceived risk, and regulatory policies, not included in this study, should be integrated into future models to offer a more comprehensive analysis. Full article
21 pages, 8446 KiB  
Article
Extraction of Corrosion Damage Features of Serviced Cable Based on Three-Dimensional Point Cloud Technology
by Tong Zhu, Shoushan Cheng, Haifang He, Kun Feng and Jinran Zhu
Materials 2025, 18(15), 3611; https://doi.org/10.3390/ma18153611 (registering DOI) - 31 Jul 2025
Abstract
The corrosion of high-strength steel wires is a key factor impacting the durability and reliability of cable-stayed bridges. In this study, the corrosion pit features on a high-strength steel wire, which had been in service for 27 years, were extracted and modeled using [...] Read more.
The corrosion of high-strength steel wires is a key factor impacting the durability and reliability of cable-stayed bridges. In this study, the corrosion pit features on a high-strength steel wire, which had been in service for 27 years, were extracted and modeled using three-dimensional point cloud data obtained through 3D surface scanning. The Otsu method was applied for image binarization, and each corrosion pit was geometrically represented as an ellipse. Key pit parameters—including length, width, depth, aspect ratio, and a defect parameter—were statistically analyzed. Results of the Kolmogorov–Smirnov (K–S) test at a 95% confidence level indicated that the directional angle component (θ) did not conform to any known probability distribution. In contrast, the pit width (b) and defect parameter (Φ) followed a generalized extreme value distribution, the aspect ratio (b/a) matched a Beta distribution, and both the pit length (a) and depth (d) were best described by a Gaussian mixture model. The obtained results provide valuable reference for assessing the stress state, in-service performance, and predicted remaining service life of operational stay cables. Full article
(This article belongs to the Section Construction and Building Materials)
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14 pages, 871 KiB  
Article
Evaluation of Deviations Produced by Soft Tissue Fitting in Virtually Planned Orthognathic Surgery
by Álvaro Pérez-Sala, Pablo Montes Fernández-Micheltorena, Miriam Bobadilla, Ricardo Fernández-Valadés Gámez, Javier Martínez Goñi, Ángela Villanueva, Iñigo Calvo Archanco, José Luis Del Castillo Pardo de Vera, José Luis Cebrián Carretero, Carlos Navarro Cuéllar, Ignacio Navarro Cuellar, Gema Arenas, Ana López López, Ignacio M. Larrayoz and Rafael Peláez
Appl. Sci. 2025, 15(15), 8478; https://doi.org/10.3390/app15158478 (registering DOI) - 30 Jul 2025
Abstract
Orthognathic surgery (OS) is a complex procedure commonly used to treat dentofacial deformities (DFDs). These conditions, related to jaw position or size and often involving malocclusion, affect approximately 15% of the population. Due to the complexity of OS, accurate planning is essential. Digital [...] Read more.
Orthognathic surgery (OS) is a complex procedure commonly used to treat dentofacial deformities (DFDs). These conditions, related to jaw position or size and often involving malocclusion, affect approximately 15% of the population. Due to the complexity of OS, accurate planning is essential. Digital assessment using computer-aided design (CAD) and computer-aided manufacturing (CAM) tools enhances surgical predictability. However, limitations in soft tissue simulation often require surgeon input to optimize aesthetic results and minimize surgical impact. This study aimed to evaluate the accuracy of virtual surgery planning (VSP) by analyzing the relationship between planning deviations and surgical satisfaction. A single-center, retrospective study was conducted on 16 patients who underwent OS at San Pedro University Hospital of La Rioja. VSP was based on CT scans using Dolphin Imaging software (v12.0, Patterson Dental, St. Paul, MN, USA) and surgeries were guided by VSP-designed occlusal splints. Outcomes were assessed using the Orthognathic Quality of Life (OQOL) questionnaire and deviations were measured through pre- and postoperative imaging. The results showed high satisfaction scores and good overall outcomes, despite moderate deviations from the virtual plan in many cases, particularly among Class II patients. A total of 63% of patients required VSP modifications due to poor soft tissue fitting, with 72% of these being Class II DFDs. Most deviations involved less maxillary advancement than planned, while maintaining optimal occlusion. This suggests that VSP may overestimate advancement needs, especially in Class II cases. No significant differences in satisfaction were observed between patients with low (<2 mm) and high (>2 mm) deviations. These findings support the use of VSP as a valuable planning tool for OS. However, surgeon experience remains essential, especially in managing soft tissue behavior. Improvements in soft tissue prediction are needed to enhance accuracy, particularly for Class II DFDs. Full article
(This article belongs to the Special Issue Intelligent Medicine and Health Care, 2nd Edition)
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17 pages, 1509 KiB  
Review
Artificial Intelligence and Its Role in Predicting Periprosthetic Joint Infections
by Diana Elena Vulpe, Catalin Anghel, Cristian Scheau, Serban Dragosloveanu and Oana Săndulescu
Biomedicines 2025, 13(8), 1855; https://doi.org/10.3390/biomedicines13081855 - 30 Jul 2025
Abstract
Periprosthetic joint infections (PJIs) represent one of the most problematic complications following total joint replacement, with a significant impact on the patient’s quality of life and healthcare costs. The early and accurate diagnosis of a PJI remains the key factor in the management [...] Read more.
Periprosthetic joint infections (PJIs) represent one of the most problematic complications following total joint replacement, with a significant impact on the patient’s quality of life and healthcare costs. The early and accurate diagnosis of a PJI remains the key factor in the management of such cases. However, with traditional diagnostic measures and risk assessment tools, the early identification of a PJI may not always be adequate. Artificial intelligence (AI) algorithms have been integrated in most technological domains, with recent integration into healthcare, providing promising applications due to their capability of analyzing vast and complex datasets. With the development and implementation of AI algorithms, the assessment of risk factors and the prediction of certain complications have become more efficient. This review aims to not only provide an overview of the current use of AI in predicting PJIs, the exploration of the types of algorithms used, and the performance metrics reported, but also the limitations and challenges that come with implementing such tools in clinical practice. Full article
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15 pages, 4016 KiB  
Article
Long Short-Term Memory Mixture Density Network for Remaining Useful Life Prediction of IGBTs
by Yarens J. Cruz, Fernando Castaño and Rodolfo E. Haber
Technologies 2025, 13(8), 321; https://doi.org/10.3390/technologies13080321 - 30 Jul 2025
Viewed by 51
Abstract
A reliable prediction of the remaining useful life of critical electronic components, such as insulated gate bipolar transistors, is necessary for preventing failures in many industrial applications. Recently, diverse machine-learning techniques have been used for this task. However, they are generally focused on [...] Read more.
A reliable prediction of the remaining useful life of critical electronic components, such as insulated gate bipolar transistors, is necessary for preventing failures in many industrial applications. Recently, diverse machine-learning techniques have been used for this task. However, they are generally focused on capturing the temporal dependencies or on representing the probabilistic nature of the degradation of the device. This work proposes a neural network architecture that combines long short-term memory and mixture density networks to address both targets simultaneously when modeling the remaining useful life. The proposed model was trained and evaluated using a real dataset of insulated gate bipolar transistors, demonstrating a high capacity for predicting the remaining useful life of the validation devices. The proposed model outperformed the other algorithms considered in the study in terms of root mean squared error and coefficient of determination. In general terms, an average reduction of at least 18% of the root mean squared error was obtained when compared with the second-best model among those considered in this work, but in some specific cases, the root mean squared error during the prediction of remaining useful life decreased up to 21%. In addition to the high performance obtained, the characteristics of the network output also facilitated the creation of confidence intervals, which are more informative than solely exact values for decision-making. Full article
(This article belongs to the Section Information and Communication Technologies)
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22 pages, 16421 KiB  
Article
Deep Neural Network with Anomaly Detection for Single-Cycle Battery Lifetime Prediction
by Junghwan Lee, Longda Wang, Hoseok Jung, Bukyu Lim, Dael Kim, Jiaxin Liu and Jong Lim
Batteries 2025, 11(8), 288; https://doi.org/10.3390/batteries11080288 - 30 Jul 2025
Viewed by 137
Abstract
Large-scale battery datasets often contain anomalous data due to sensor noise, communication errors, and operational inconsistencies, which degrade the accuracy of data-driven prognostics. However, many existing studies overlook the impact of such anomalies or apply filtering heuristically without rigorous benchmarking, which can potentially [...] Read more.
Large-scale battery datasets often contain anomalous data due to sensor noise, communication errors, and operational inconsistencies, which degrade the accuracy of data-driven prognostics. However, many existing studies overlook the impact of such anomalies or apply filtering heuristically without rigorous benchmarking, which can potentially introduce biases into training and evaluation pipelines. This study presents a deep learning framework that integrates autoencoder-based anomaly detection with a residual neural network (ResNet) to achieve state-of-the-art prediction of remaining useful life at the cycle level using only a single-cycle input. The framework systematically filters out anomalous samples using multiple variants of convolutional and sequence-to-sequence autoencoders, thereby enhancing data integrity before optimizing and training the ResNet-based models. Benchmarking against existing deep learning approaches demonstrates a significant performance improvement, with the best model achieving a mean absolute percentage error of 2.85% and a root mean square error of 40.87 cycles, surpassing prior studies. These results indicate that autoencoder-based anomaly filtering significantly enhances prediction accuracy, reinforcing the importance of systematic anomaly detection in battery prognostics. The proposed method provides a scalable and interpretable solution for intelligent battery management in electric vehicles and energy storage systems. Full article
(This article belongs to the Special Issue Machine Learning for Advanced Battery Systems)
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29 pages, 4727 KiB  
Article
A Low-Code Visual Framework for Deep Learning-Based Remaining Useful Life Prediction
by Yuhan Lin, Jianhua Chen, Sijuan Chen, Yunfei Nie, Ming Wang, Bing Zhang, Ming Yang and Jipu Wang
Processes 2025, 13(8), 2366; https://doi.org/10.3390/pr13082366 - 25 Jul 2025
Viewed by 259
Abstract
In the context of intelligent manufacturing, deep learning-based remaining useful life (RUL) prediction has become a research hotspot in the field of Prognostics and Health Management (PHM). The traditional approaches often require strong programming skills and repeated model building, posing a high entry [...] Read more.
In the context of intelligent manufacturing, deep learning-based remaining useful life (RUL) prediction has become a research hotspot in the field of Prognostics and Health Management (PHM). The traditional approaches often require strong programming skills and repeated model building, posing a high entry barrier. To address this, in this study, we propose and implement a visualization tool that supports multiple model selections and result visualization and eliminates the need for complex coding and mathematical derivations, helping users to efficiently conduct RUL prediction with lower technical requirements. This study introduces and summarizes various novel neural network models for DL-based RUL prediction. The models are validated using the NASA and HNEI datasets, and among the validated models, the LSTM model best met the requirements for remaining useful life (RUL) prediction. In order to achieve the low-code usage of deep learning for RUL prediction, the following tasks were performed: (1) multiple models were developed using the Python (3.9.18) language and were implemented on the PyTorch (1.12.1) framework, providing users with the freedom to choose their desired model; (2) a user-friendly and low-code RUL prediction interface was built using Streamlit, enabling users to easily make predictions; (3) the visualization of prediction results was implemented using Matplotlib (3.8.2), allowing users to better understand and analyze the results. In addition, the tool offers functionalities such as automatic hyperparameter tuning to optimize the performance of the prediction model and reduce the complexity of operations. Full article
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14 pages, 925 KiB  
Article
Late-Onset Immune-Related Adverse Events in Patients with Advanced Melanoma: The LATENT Study
by Javier Pozas, Sowmya Cheruvu, Poorni Priya Jaganathan, Priya Ganesan, Arjun Modi, James Larkin, Laura Cossar, Anna Olsson-Brown, Alexandra Johnson, Nicholas Garbutt, Rebecca Lee, James Jones, Aislinn Macklin-Doherty, Kate Young and LATENT Study Investigators
Cancers 2025, 17(15), 2461; https://doi.org/10.3390/cancers17152461 - 25 Jul 2025
Viewed by 198
Abstract
Background/Objectives: Immune checkpoint inhibitors have significantly transformed the treatment paradigm of advanced melanoma, leading to substantial improvements in survival outcomes. However, this therapeutic success is accompanied by a spectrum of treatment-related adverse events, some of which are increasingly recognised as enduring and non-reversible. [...] Read more.
Background/Objectives: Immune checkpoint inhibitors have significantly transformed the treatment paradigm of advanced melanoma, leading to substantial improvements in survival outcomes. However, this therapeutic success is accompanied by a spectrum of treatment-related adverse events, some of which are increasingly recognised as enduring and non-reversible. Whilst early-onset immune-related toxicities have been well characterized, late-onset toxicities, often emerging in patients with long-term disease control, remain understudied and are frequently overlooked. Methods: To address this knowledge gap, we conducted a retrospective multicentre study in three UK tertiary referral centres, exploring immune-related adverse events in 246 patients with melanoma who received immune checkpoint inhibitors in the advanced setting. We defined late-onset immune-related adverse events as those occurring at least 3 months after the last cycle of immune checkpoint inhibitors. Results: Although most patients experienced early-onset toxicity, almost 15% of patients developed late-onset immune-related adverse events, including skin rash, colitis, hepatitis, and arthritis, among others. These were often challenging to manage and necessitated the use of systemic steroids. Up to 2% of patients presented ultra-late-onset toxicities, defined as those events occurring at least 12 months after treatment completion. Conclusions: This study provides valuable insights into the characteristics of late-onset immune-related adverse events. To further advance our understanding of these late-onset toxicities, dedicated prospective studies are needed to assess risk factors associated with their development and their impact on quality of life. Additionally, translational research focused on finding predictive biomarkers is essential to identify patients at a higher risk of developing delayed adverse events and to understand how best to manage them. Full article
(This article belongs to the Special Issue Immune-Related Adverse Events in Cancer Immunotherapy)
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23 pages, 13580 KiB  
Article
Enabling Smart Grid Resilience with Deep Learning-Based Battery Health Prediction in EV Fleets
by Muhammed Cavus and Margaret Bell
Batteries 2025, 11(8), 283; https://doi.org/10.3390/batteries11080283 - 24 Jul 2025
Viewed by 232
Abstract
The widespread integration of electric vehicles (EVs) into smart grid infrastructures necessitates intelligent and robust battery health diagnostics to ensure system resilience and performance longevity. While numerous studies have addressed the estimation of State of Health (SOH) and the prediction of remaining useful [...] Read more.
The widespread integration of electric vehicles (EVs) into smart grid infrastructures necessitates intelligent and robust battery health diagnostics to ensure system resilience and performance longevity. While numerous studies have addressed the estimation of State of Health (SOH) and the prediction of remaining useful life (RUL) using machine and deep learning, most existing models fail to capture both short-term degradation trends and long-range contextual dependencies jointly. In this study, we introduce V2G-HealthNet, a novel hybrid deep learning framework that uniquely combines Long Short-Term Memory (LSTM) networks with Transformer-based attention mechanisms to model battery degradation under dynamic vehicle-to-grid (V2G) scenarios. Unlike prior approaches that treat SOH estimation in isolation, our method directly links health prediction to operational decisions by enabling SOH-informed adaptive load scheduling and predictive maintenance across EV fleets. Trained on over 3400 proxy charge-discharge cycles derived from 1 million telemetry samples, V2G-HealthNet achieved state-of-the-art performance (SOH RMSE: 0.015, MAE: 0.012, R2: 0.97), outperforming leading baselines including XGBoost and Random Forest. For RUL prediction, the model maintained an MAE of 0.42 cycles over a five-cycle horizon. Importantly, deployment simulations revealed that V2G-HealthNet triggered maintenance alerts at least three cycles ahead of critical degradation thresholds and redistributed high-load tasks away from ageing batteries—capabilities not demonstrated in previous works. These findings establish V2G-HealthNet as a deployable, health-aware control layer for smart city electrification strategies. Full article
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35 pages, 5898 KiB  
Article
A Unified Machine Learning Framework for Li-Ion Battery State Estimation and Prediction
by Afroditi Fouka, Alexandros Bousdekis, Katerina Lepenioti and Gregoris Mentzas
Appl. Sci. 2025, 15(15), 8164; https://doi.org/10.3390/app15158164 - 22 Jul 2025
Viewed by 203
Abstract
The accurate estimation and prediction of internal states in lithium-ion (Li-Ion) batteries, such as State of Charge (SoC) and Remaining Useful Life (RUL), are vital for optimizing battery performance, safety, and longevity in electric vehicles and other applications. This paper presents a unified, [...] Read more.
The accurate estimation and prediction of internal states in lithium-ion (Li-Ion) batteries, such as State of Charge (SoC) and Remaining Useful Life (RUL), are vital for optimizing battery performance, safety, and longevity in electric vehicles and other applications. This paper presents a unified, modular, and extensible machine learning (ML) framework designed to address the heterogeneity and complexity of battery state prediction tasks. The proposed framework supports flexible configurations across multiple dimensions, including feature engineering, model selection, and training/testing strategies. It integrates standardized data processing pipelines with a diverse set of ML models, such as a long short-term memory neural network (LSTM), a convolutional neural network (CNN), a feedforward neural network (FFNN), automated machine learning (AutoML), and classical regressors, while accommodating heterogeneous datasets. The framework’s applicability is demonstrated through five distinct use cases involving SoC estimation and RUL prediction using real-world and benchmark datasets. Experimental results highlight the framework’s adaptability, methodological transparency, and robust predictive performance across various battery chemistries, usage profiles, and degradation conditions. This work contributes to a standardized approach that facilitates the reproducibility, comparability, and practical deployment of ML-based battery analytics. Full article
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26 pages, 14632 KiB  
Article
Remaining Useful Life Prediction Across Conditions Based on a Health Indicator-Weighted Subdomain Alignment Network
by Zhiqing Xu, Christopher W. K. Chow, Md. Mizanur Rahman, Raufdeen Rameezdeen and Yee Wei Law
Sensors 2025, 25(15), 4536; https://doi.org/10.3390/s25154536 - 22 Jul 2025
Viewed by 152
Abstract
In recent years, domain adaptation (DA) has been extensively applied to predicting the remaining useful life (RUL) of bearings across conditions. Although traditional DA-based methods have achieved accurate predictions, most methods fail to extract multi-scale degradation information, focus only on global-scale DA, and [...] Read more.
In recent years, domain adaptation (DA) has been extensively applied to predicting the remaining useful life (RUL) of bearings across conditions. Although traditional DA-based methods have achieved accurate predictions, most methods fail to extract multi-scale degradation information, focus only on global-scale DA, and ignore the importance of temporal weights. These limitations hinder further improvements in prediction accuracy. This paper proposes a novel model, called the health indicator-weighted subdomain alignment network (HIWSAN), which first learns feature representations at multiple scales, then constructs health indicators as temporal weights, and finally performs subdomain-level alignment. Two case studies based on the XJTU-SY and PRONOSTIA datasets were conducted, covering ablation, comparison, and generalization experiments to evaluate the proposed HIWSAN. Experimental results show that HIWSAN achieves an average MAE of 0.0989 and an average RMSE of 0.1189 across two datasets, representing reductions of 21.07% and 25.13%, respectively, compared to existing state-of-the-art methods. Full article
(This article belongs to the Special Issue Advances in Wireless Sensor and Mobile Networks)
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16 pages, 1486 KiB  
Article
A New Method of Remaining Useful Lifetime Estimation for a Degradation Process with Random Jumps
by Yue Zhuo, Lei Feng, Jianxun Zhang, Xiaosheng Si and Zhengxin Zhang
Sensors 2025, 25(15), 4534; https://doi.org/10.3390/s25154534 - 22 Jul 2025
Viewed by 234
Abstract
With the deepening of degradation, the stability and reliability of the degrading system usually becomes poor, which may lead to random jumps occurring in the degradation path. A non-homogeneous jump diffusion process model is introduced to more accurately capture this type of degradation. [...] Read more.
With the deepening of degradation, the stability and reliability of the degrading system usually becomes poor, which may lead to random jumps occurring in the degradation path. A non-homogeneous jump diffusion process model is introduced to more accurately capture this type of degradation. In this paper, the proposed degradation model is translated into a state–space model, and then the Monte Carlo simulation of the state dynamic model based on particle filtering is employed for predicting the degradation evolution and estimating the remaining useful life (RUL). In addition, a general model identification approach is presented based on maximization likelihood estimation (MLE), and an iterative model identification approach is provided based on the expectation maximization (EM) algorithm. Finally, the practical value and effectiveness of the proposed method are validated using real-world degradation data from temperature sensors on a blast furnace wall. The results demonstrate that our approach provides a more accurate and robust RUL estimation compared to CNN and LSTM methods, offering a significant contribution to enhancing predictive maintenance strategies and operational safety for systems with complex, non-monotonic degradation patterns. Full article
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15 pages, 1542 KiB  
Article
The Research on Multi-Objective Maintenance Optimization Strategy Based on Stochastic Modeling
by Guixu Xu, Pengwei Jiang, Weibo Ren, Yanfeng Li and Zhongxin Chen
Machines 2025, 13(8), 633; https://doi.org/10.3390/machines13080633 - 22 Jul 2025
Viewed by 208
Abstract
The traditional approach that separates remaining useful life prediction from maintenance strategy design often fails to support efficient decision-making. Effective maintenance requires a comprehensive consideration of prediction accuracy, cost control, and equipment safety. To address this issue, this paper proposes a multi-objective maintenance [...] Read more.
The traditional approach that separates remaining useful life prediction from maintenance strategy design often fails to support efficient decision-making. Effective maintenance requires a comprehensive consideration of prediction accuracy, cost control, and equipment safety. To address this issue, this paper proposes a multi-objective maintenance optimization method based on stochastic modeling. First, a multi-sensor data fusion technique is developed, which maps multidimensional degradation signals into a composite degradation state indicator using evaluation metrics such as monotonicity, tendency, and robustness. Then, a linear Wiener process model is established to characterize the degradation trajectory of equipment, and a closed-form analytical solution of its reliability function is derived. On this basis, a multi-objective optimization model is constructed, aiming to maximize equipment safety and minimize maintenance cost. The proposed method is validated using the NASA aircraft engine degradation dataset. The experimental results demonstrate that, while ensuring system reliability, the proposed approach significantly reduces maintenance costs compared to traditional periodic maintenance strategies, confirming its effectiveness and practical value. Full article
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19 pages, 3919 KiB  
Article
The Estimation of the Remaining Useful Life of Ceramic Plates Used in Iron Ore Filtration Through a Reliability Model and Machine Learning Methods Applied to Industrial Process Variables of a Pims
by Robert Bento Florentino and Luiz Gustavo Lourenço Moura
Appl. Sci. 2025, 15(14), 8081; https://doi.org/10.3390/app15148081 - 21 Jul 2025
Viewed by 227
Abstract
The intensive use of various sensors in industrial machines has the potential to indicate the real-time health status of critical equipment. This is achieved through the connectivity of their automation systems (PIMS and MES), enabling the optimization of the preventive maintenance interval, a [...] Read more.
The intensive use of various sensors in industrial machines has the potential to indicate the real-time health status of critical equipment. This is achieved through the connectivity of their automation systems (PIMS and MES), enabling the optimization of the preventive maintenance interval, a reduction in corrective maintenance and safety-related failures, an increase in productivity and reliability and a reduction in maintenance costs. Through the use of the CRISP-DM data analysis methodology, the fault logs of ceramic plates applied in an iron ore filtration process are coupled with sensor readings of the process variables over the time of operation to create exponential survival models via two techniques: a multiple linear regression model with averaged data and a random forest regression machine learning model with individual instant data. The instantaneous reliability of ceramic plates is then used in the online prediction of the remaining useful life of the components. The model obtained from the instantaneous reading of 12 sensors led to the estimation of the remaining useful life for ceramic plates with up to 5600 h of use, allowing the adoption of a strategy of replacing these components by condition instead of replacing them by a fixed time, leading to increased process reliability and improved stock planning. The linear regression model for reliability prediction had an R2 of 78.32%, whereas the random forest regression model had an R2 of 63.7%. The final model for predicting the remaining useful life had an R2 of 99.6%. Full article
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23 pages, 2233 KiB  
Article
A Novel Back Propagation Neural Network Based on the Harris Hawks Optimization Algorithm for the Remaining Useful Life Prediction of Lithium-Ion Batteries
by Yuyang Zhou, Zijian Shao, Huanhuan Li, Jing Chen, Haohan Sun, Yaping Wang, Nan Wang, Lei Pei, Zhen Wang, Houzhong Zhang and Chaochun Yuan
Energies 2025, 18(14), 3842; https://doi.org/10.3390/en18143842 - 19 Jul 2025
Viewed by 255
Abstract
Remaining useful life (RUL) serves as a pivotal metric for quantifying lithium-ion batteries’ state of health (SOH) in electric vehicles and plays a crucial role in ensuring their safety and reliability. In order to achieve accurate and reliable RUL prediction, a novel RUL [...] Read more.
Remaining useful life (RUL) serves as a pivotal metric for quantifying lithium-ion batteries’ state of health (SOH) in electric vehicles and plays a crucial role in ensuring their safety and reliability. In order to achieve accurate and reliable RUL prediction, a novel RUL prediction method which employs a back propagation (BP) neural network based on the Harris Hawks optimization (HHO) algorithm is proposed. This method optimizes the BP parameters using the improved HHO algorithm. At first, the circle chaotic mapping method is utilized to solve the problem of the initial value. Considering the problem of local convergence, Gaussian mutation is introduced to improve the search ability of the algorithm. Subsequently, two key health factors are selected as input features for the model, including the constant-current charging isovoltage rise time and constant-current discharging isovoltage drop time. The model is validated using aging data from commercial lithium iron phosphate (LiFePO4) batteries. Finally, the model is thoroughly verified under an aging test. Experimental validation using training sets comprising 50%, 60%, and 70% of the cycle data demonstrates superior predictive performance, with mean absolute error (MAE) values below 0.012, root mean square error (RMSE) values below 0.017 and mean absolute percentage error (MAPE) within 0.95%. The results indicate that the model significantly improves prediction accuracy, robustness and searchability. Full article
(This article belongs to the Section D: Energy Storage and Application)
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