Search Results (579)

Modern machining industries require high precision and efficiency in machine tools, where thermal deformations significantly impact accuracy. This study focuses on optimizing the structural parameters of a vertical turning center to minimize thermal displacements affecting machining precision. The optimization process is divided into parametric and topological methodologies. The parametric approach targets three primary objectives: minimizing mass (q₁), maximizing static stiffness (q₂), and reducing thermal displacement (q₃). Multi-criteria optimization techniques, including Pareto-based and scalarization methods, are applied to balance these conflicting factors. Finite Element Analysis (FEA) models assist in evaluating machine stiffness and displacement, with constraints imposed on structural mass and stiffness to maintain performance. Parametric optimization, using iterative computational algorithms such as Genetic Algorithm (GA) and Particle Swarm Optimization (PSO), refines rib and wall thicknesses of the lathe table to achieve displacement reductions. The optimization process successfully lowers displacement at critical measurement points while maintaining structural integrity. Hybrid PSO (hPSO) outperforms other algorithms in achieving optimal parameter sets with minimal computational effort. Topological optimization, based on the Solid Isotropic Microstructure with Penalization (SIMP) method, further enhances structural efficiency by refining material distribution. The iterative process identifies optimal energy flow paths while ensuring compliance with mechanical constraints. A hybrid approach integrating parametric adjustments with topological refinement leads to superior performance, achieving a 43% reduction in displacement at key measurement points compared to the initial design. The final optimized design reduces mass by 1 ton compared to the original model and 2.5 tons compared to the best rib–wall optimization results. The study’s findings establish a foundation for implementing active deformation compensation systems in machine tools, enhancing machining precision. The integration of parametric and topological optimization presents a robust framework for designing machine tool structures with improved thermal stability and structural efficiency. Full article

The performance and longevity of next-generation nuclear reactors depend on the implementation of sensing technologies able to withstand extreme conditions. This study evaluates the performance of femtosecond-laser-inscribed Fiber Bragg Grating (fs-FBG) sensors under simulated startup low-power conditions representative of newcleo’s Generation IV Lead-cooled Fast Reactors (LFRs). The primary goal of this preliminary test phase is to validate the suitability of fs-FBG sensors for high-temperature (300 °C) and mechanical stress (16–80 MPa cyclic tensile stress) monitoring, emphasizing their reliability and accuracy. The experimental campaign involved rigorous thermal and thermo-mechanical testing, conducted in compliance with ASTM standards, to assess key performance metrics such as linearity, repeatability, and precision. The results demonstrate that fs-FBG sensors deliver consistent and reliable measurements in extreme environments, with a temperature sensitivity of 12.62 pm/°C and a displacement sensitivity of 3.95 nm/mm. These findings provide a strong basis for the use of fs-FBG sensors in Generation IV nuclear reactors, highlighting their potential as advanced tools for structural health monitoring. Full article

Terrestrial laser scanners (TLS) are widely used for deformation monitoring due to their ability to rapidly generate 3D point clouds. However, high-precision deliverables are increasingly required in TLS-based remote sensing applications to distinguish between measurement accuracies and actual geometric displacements. This study addresses the impact of atmospheric refraction, a primary source of systematic error in long-range terrestrial laser scanning, which causes laser beams to deviate from their theoretical path and intersect different object points on the target surface. A comprehensive study of two physical refractive index models (Ciddor and Closed Formula) is presented here, along with further developments on 3D spatial gradients of the refractive index. Field experiments were conducted using two long-range terrestrial laser scanners (Leica ScanStation P50 (Leica Geosystems, Heerbrugg, Switzerland) and Maptek I-Site 8820 (Maptek, Adelaide, Australia)) with reference back to a control network at two monitoring sites: a mine site for long-range measurements and a dam site for vertical angle measurements. The results demonstrate that, while conventional physical atmospheric models provide moderate improvement in accuracy, typically at the centimeter- or millimeter-level, the proposed advanced physical model—incorporating refractive index gradients—and the hybrid physical model—combining validated field results from the advanced model with a neural network algorithm—consistently achieve reliable millimeter-level accuracy in 3D point coordinates, by explicitly accounting for refractive index variations along the laser path. The robustness of these findings was further confirmed across different scanners and scanning environments. Full article

Time-series Interferometric Synthetic Aperture Radar (InSAR) techniques encounter substantial reliability challenges, primarily due to the presence of gross errors arising from phase unwrapping failures. These errors propagate through the processing chain and adversely affect displacement estimation accuracy, particularly in the case of a small number of SAR datasets. This study presents a unified data fusion framework designed to enhance the detection of gross errors in multi-source InSAR observations, incorporating a robust Least Squares Adjustment (LSA) methodology. The proposed framework develops a comprehensive mathematical model that integrates the fusion of multi-source InSAR data with robust LSA analysis, thereby establishing a theoretical foundation for the integration of heterogeneous datasets. Then, a systematic, reliability-driven data fusion workflow with robust LSA is developed, which synergistically combines Multi-Temporal InSAR (MT-InSAR) processing, homonymous Persistent Scatterer (PS) set generation, and iterative Baarda’s data snooping based on statistical hypothesis testing. This workflow facilitates the concurrent localization of gross errors and optimization of displacement parameters within the fusion process. Finally, the framework is rigorously evaluated using datasets from Radarsat-2 and two Sentinel-1 acquisition campaigns over the Tianjin Binhai New Area, China. Experimental results indicate that gross errors were successfully identified and removed from 11.1% of the homonymous PS sets. Following the robust LSA application, vertical displacement estimates exhibited a Root Mean Square Error (RMSE) of 5.7 mm/yr when compared to high-precision leveling data. Furthermore, a localized analysis incorporating both leveling validation and time series comparison was conducted in the Airport Economic Zone, revealing a substantial 42.5% improvement in accuracy compared to traditional Ordinary Least Squares (OLS) methodologies. Reliability assessments further demonstrate that the integration of multiple InSAR datasets significantly enhances both internal and external reliability metrics compared to single-source analyses. This study underscores the efficacy of the proposed framework in mitigating errors induced by phase unwrapping inaccuracies, thereby enhancing the robustness and credibility of InSAR-derived displacement measurements. Full article

Addressing the core issue of rock mass failure and deformation induced by local water-induced uneven expansion in expansive soft rock tunnels, this study systematically analyzes the stress–displacement response of the rock mass under various working conditions. This analysis integrates physical model testing with FLAC3D 6.0 numerical simulation and covers four typical expansion zone configurations (vault, spandrel, haunch, invert) as well as multiple stages of stress loading. Leveraging the mathematical analogy between heat conduction and fluid seepage and combining it with a thermo-hydraulic coupling approach, the FLAC3D temperature field module precisely simulates the moisture-induced stress field. This overcomes the limitations of traditional tools for direct moisture field simulation and enables quantitative assessment of how localized expansion impacts tunnel lining failure. The study reveals that horizontal expansion zones significantly increase the risk of shear failure in tunnel structures. Expansion zones at the tunnel crown and base (invert) pose critical challenges to overall safety and exhibit a pronounced nonlinear relationship between stress loading and displacement. This research deepens the theoretical understanding of the interaction between localized non-uniform expansion and the surrounding rock mass and provides crucial technical guidance for optimizing tunnel support systems and improving disaster monitoring and prevention measures. Full article

The Magnetic Suspension Balance System (MSBS) serves as a core apparatus for interference-free aerodynamic testing in wind tunnels, where its high-precision levitation control performance directly determines the reliability of aerodynamic force measurements. This paper addresses the strong coupling issues induced by rigid-body motion in the MSBS vertical suspension system and proposes a decoupling control framework integrating classical decoupling methods with geometric feature transformation. First, a nonlinear dynamic model of the six-degree-of-freedom MSBS is established. Through linearization analysis of the vertical suspension system, the intrinsic mechanism of displacement-pitch coupling is revealed. Building upon this foundation, a state feedback decoupling controller is designed to achieve decoupling among dynamic channels. Simulation results demonstrate favorable control performance under ideal linear conditions. To further overcome its dependency on model parameters, a decoupling strategy based on geometric feature transformation is proposed, which significantly enhances system robustness in nonlinear operating conditions through state-space reconstruction. Finally, the effectiveness of the proposed method in vertical suspension control is validated through both numerical simulations and a physical MSBS experimental platform. Full article

Background/Objectives: In left-sided breast cancer radiotherapy, deep inspiration breath-hold (DIBH) reduces radiation dose to the heart; however, its success depends on the patient’s ability to maintain reproducible and stable breath-holds. Although visual and auditory guidance systems have been introduced to improve performance, quantitative data on their combined effects remain limited. Methods: We retrospectively analyzed 400 breath-hold sessions in 20 patients undergoing DIBH treatment using synchronized visual and auditory coaching. Real-time respiratory displacement data were used to calculate reproducibility and stability. Temporal trends and correlations between reproducibility and stability were also assessed. Results: The mean reproducibility was 0.51 ± 0.22 mm (range, 0.20–1.10 mm), and the mean stability was 0.77 ± 0.21 mm (range, 0.50–1.16 mm). Both measures showed significant improvement over the course of treatment, indicating a learning effect. Linear regression analysis revealed a significant positive correlation between poorer reproducibility and greater intrafractional instability (R² = 0.26, p = 0.021). Daily cone beam computed tomography-based image-guided radiotherapy demonstrated minimal isocenter shifts, confirming consistent patient setup with DIBH. Conclusions: Combined visual and auditory coaching during DIBH yielded low variability in reproducibility and stability, with progressive improvements over time. These findings highlight the ability of multimodal feedback systems to enhance respiratory consistency and support their integration into clinical practice, optimizing treatment precision. Full article

The monitoring of the process of converging historic mining excavations in the medieval and still-active Bochnia Salt Mine, conducted for years using classic geodetic measurements, allows for determining the results of point displacements. The movements of the selected fragments of the excavation over time, determined on the basis of these displacements, allow for estimating the displacement field, characterizing the entire excavation together with the often-complicated surface layout of the sidewalls, roof and floor. However, this is a certain simplification of the model of this field, and so far, no stress field has been determined that would characterize the compressive forces and would correspond to the characteristics of the measured deformations. This issue has both scientific and practical importance. The latter involves determining the model characteristics of deformations that would be used in the strategy of the conducted protective works. The authors concluded that in modeling displacements, the results of classic geodetic measurements are insufficient for a precise description of the displacement field and reliable simulations of the stress field model. The use of a laser scanner made it possible to obtain an appropriate image of the geometry of the selected excavation and displacements over time. From a scientific point of view, it is interesting to explain the differentiation of displacements in different directions, and determine the nature and share of the acting compressive forces (gravitational forces, the impact of other excavations, tectonic forces). Full article

The influence of stress on gas sorption behavior and sorption-induced swelling in coal is critical for the success of CO₂-enhanced coalbed methane recovery (CO₂-ECBM) and geological carbon sequestration—a key strategy for mitigating climate change and promoting clean energy transitions. However, this influence remains insufficiently understood, largely due to experimental limitations (e.g., overreliance on powdered coal samples) and conflicting theoretical frameworks in existing studies. To address this gap, this study systematically investigates the effects of two distinct stress constraints—constant confining pressure and constant volume—on CO₂ adsorption capacity, adsorption kinetics, and associated swelling deformation of intact anthracite coal cores. An integrated experimental apparatus was custom-designed for this study, combining volumetric sorption measurement with high-resolution strain monitoring via the confining fluid displacement (CFD) method and the confining pressure response (CPR) method. This setup enables the quantification of CO₂–coal interactions under precisely controlled stress environments. Key findings reveal that stress conditions exert a regulatory role in shaping CO₂–coal behavior: constant confining pressure conditions enhance CO₂ adsorption capacity and sustain adsorption kinetics by accommodating matrix swelling, thereby preserving pore accessibility for continuous gas uptake. In contrast, constant volume constraints lead to rapid internal stress buildup, which inhibits further gas adsorption and accelerates the attainment of kinetic saturation. Sorption-induced swelling exhibits clear dependence on both pressure and constraint conditions. Elevated CO₂ pressure leads to increased strain, while constant confining pressure facilitates more gradual, sustained expansion. This is particularly evident at higher pressures, where adsorption-induced swelling prevails over mechanical constraints. These results help resolve key discrepancies in the existing literature by clarifying the dual role of stress in modulating both pore accessibility (for gas transport) and mechanical response (for matrix deformation). These insights provide essential guidance for optimizing CO₂ injection strategies and improving the long-term performance and sustainability of CO₂-ECBM and geological carbon storage projects, ultimately supporting global efforts in carbon emission reduction and sustainable energy resource utilization. Full article

In advanced manufacturing, nanotechnology, and aerospace fields, the demand for precision is increasing. Driven by this demand, multi-degree-of-freedom grating encoders have become particularly crucial in high-precision displacement and angle measurement. Over the years, these encoders have evolved from one-dimensional systems to complex multi-degree-of-freedom measurement solutions that can achieve real-time synchronization. There can also be high-resolution feedback. Its structure is relatively compact, the signal output is also very stable, and the integration degree is high. This gives it a significant advantage in complex measurement tasks. Recently, there have been new developments. The functions of grating encoders in terms of principle, system architecture, error modeling, and signal processing strategies have all been expanded. For instance, accuracy can be improved by integrating multiple reading-heads, while innovative strategies such as error decoupling and robustness enhancement have further advanced system performance. This article will focus on the development of two-dimensional, three-dimensional and multi-degree-of-freedom grating encoders, exploring how the measurement degrees of freedom have evolved, and emphasizing key developments in spatial decoupling, error compensation and system integration. At the same time, it will also discuss some challenges, such as error coupling, system stability and intelligent algorithms for integrating real-time error correction. The future of grating encoders holds great potential. Their applications in precision control, semiconductor calibration, calibration systems, and next-generation intelligent manufacturing technologies can bring promising progress to both industrial and scientific fields. Full article

Thermal cycling test is one of the reliability tests, which are important for metal-ceramic layered composites (metallized ceramic substrates), a part in power modules. Since thermal cycles are within a large range of temperature, the test has only been performed using a thermal chamber. It limited the understanding of degradation mechanism in metallized ceramics substrates. Among NDE techniques, Digital Image Correlation (DIC) is a simple and effective method, enhanced by modern digital imaging technologies, enabling precise measurements of displacement, strain, deformation, and defects with a simple setup. In this paper, we combined some of our previous work to make a review to present a full analysis of a silicon metallized substrate under thermal cycling test (from beginning to fail) using DIC method. The main content is the application of DIC in evaluating the reliability of metallized silicon nitride (AMB-SN) substrates under thermal cycling with temperatures from −40 °C to 250 °C. Three key aspects of the AMB-SN substrate are presented, including (i) thermal strain characteristics before and after delamination, (ii) warpage and dynamic bending behavior across damage states, and (iii) stress–strain behavior of constituent materials. The review provides insights into degradation progress of the substrate and the role of Cu in substrate failure, and highlights DIC’s potential in ceramic composites, offering a promising approach for improving reliability test simulations and advancing digital transformation in substrate evaluation, ultimately contributing to enhanced durability in high-power applications. Full article

This article presents a principled framework for selecting and tuning classical computer vision algorithms in the context of optical displacement sensing. By isolating key factors that affect algorithm behavior—such as feed window size and motion step size—the study seeks to move beyond intuition-based practices and provide rigorous, repeatable performance evaluations. Computer vision-based optical odometry sensors offer non-contact, high-precision measurement capabilities essential for modern metrology and robotics applications. This paper presents a systematic comparative analysis of three classical tracking algorithms—phase correlation, template matching, and optical flow—for 2D surface displacement measurement using synthetic image sequences with subpixel-accurate ground truth. A virtual camera system generates controlled test conditions using a multi-circle trajectory pattern, enabling systematic evaluation of tracking performance using 400 × 400 and 200 × 200 pixel feed windows. The systematic characterization enables informed algorithm selection based on specific application requirements rather than empirical trial-and-error approaches. Full article

The lack of research on the slip behavior of the NW-trending faults in the central Tibetan Plateau constrains our understanding of the deformation models for this region. The Ba Co Fault, located in the central Tibetan Plateau, is a NW–SE-trending right-lateral strike-slip fault. Its eastern section has been active in the Holocene and plays an important accommodating role in the northward compression and east–west extension of the Tibetan Plateau. This study presents a detailed analysis of the geomorphic features of the eastern section of the Ba Co Fault in the Ngari Prefecture of Tibet, precisely measuring the newly discovered surface rupture zone on its eastern side and preliminarily discussing the activity of the fault based on the optically stimulated luminescence (OSL) dating results. The results reveal that the eastern segment of the Ba Co Fault displays geomorphic evidence of offset, including displaced Holocene alluvial–fluvial fans at the mountain front and partially offset ridges. A series of pressure ridges, trenches, counter-slope scarps, and shutter ridge ponds have developed along the fault trace. Some gullies exhibit a cumulative dextral displacement of approximately 16–52 m. The newly discovered co-seismic surface rupture zone extends for a total length of ~21 km, with a width ranging from 30 to 102 m. Pressure ridges within the rupture zone reach heights of 0.3–5.5 m, while trenches exhibit depths of 0.6–15 m. Optically stimulated luminescence (OSL) dating constrains the timing of the surface-rupturing earthquake to after 5.73 ± 0.17 ka. The eastern segment of the Ba Co Fault experienced a NW-trending compressional deformation regime during the Holocene, manifesting as a transpressional dextral strike-slip fault. Magnitude estimation indicates that this segment possesses the potential to generate earthquakes of M ≥ 6. The regional tectonic analysis indicates that the activity of the eastern section of the Ba Co Fault is related to the shear model of the conjugate strike-slip fault zone in the central Tibetan Plateau and may play a boundary role between different shear zones. Full article

Absolute linear encoders have emerged as a core technical enabler in the fields of high-end manufacturing and precision displacement measurement, owing to their inherent advantages such as the elimination of the need for homing operations and the retention of position data even upon power failure. However, there remains a notable scarcity of comprehensive review materials that can provide systematic guidance for practitioners engaged in the field of absolute linear encoder measurement technology. The present study aims to address this gap by offering a practical reference to professionals in this domain. In this research, we first systematically delineate the three fundamental categories of measurement principles underlying absolute linear encoders. Subsequently, we analyze the evolutionary trajectory of coding technologies, encompassing the design logics and application characteristics of quasi-absolute coding (including non-embedded and embedded variants) as well as absolute coding (covering multi-track and single-track configurations). Furthermore, we summarize the primary error sources that influence measurement accuracy and explore the operational mechanisms of various types of errors. This study clarifies the key technical pathways and existing challenges associated with absolute linear encoders, thereby providing practitioners in relevant fields with a decision-making guide for technology selection and insights into future development directions. Moving forward, efforts should focus on achieving breakthroughs in critical technologies such as high fault-tolerant coding design, integrated manufacturing, and error compensation, so as to advance the development of absolute linear encoders toward higher precision, miniaturization, cost reduction, and enhanced reliability. Full article

In foundation pit engineering, precise determination of the physical–mechanical parameters of the surrounding rock is essential for reliable simulation of rock deformation and anchor cable forces. A foundation pit engineering project in Shapingba District, Chongqing, was selected as a case study. A numerical model was developed using FLAC3D, and 64 working conditions were designed via orthogonal experiments to serve as training samples. Global optimization inversion of the samples was performed using a BP neural network enhanced by particle swarm optimization. Using selected monitoring data of surrounding rock displacement and anchor cable forces, inversion was conducted to determine the physical–mechanical parameters of the foundation pit surrounding rock, and the FLAC3D model inputs were subsequently updated. Finally, simulated results were validated against field measurements. The maximum relative error of surrounding rock displacement reached 8%, with only 3% at the pit center. The largest settlement occurred in the eastern section, where the relative error was 5%. For anchor cable forces, the maximum relative error was 7.9%. This study employed a PSO-BP neural network to invert the physical–mechanical parameters of the foundation pit surrounding rock and introduced a two-stage validation using measured displacements and anchor cable forces. The approach enhances inversion accuracy and provides a practical reference for similar foundation pit engineering applications. Full article