Search Results (59)

Hybrid Propellant Rocket Motors (HPRMs) have been advancing rapidly in recent years. These improvements are finally increasing their competitiveness in the global launch-vehicle market. However, some topics, such as the pre-combustion chamber design, still require more in-depth studies. Few studies have examined this subject. This work proposes a low-computational-cost algorithm that calculates the minimum pre-combustion chamber length, with a vaporization and feed-system coupled instability model. This type of analysis is a key tool for minimizing a vehicle’s size, weight, losses, and costs. Additionally, coupling with internal ballistics codes can be implemented. Furthermore, the results were compared with real HPRMs to verify the algorithm’s reliability. The shortened pre-chamber architecture trimmed the inert mass and reduced the feed-system pressure requirement, boosting overall propulsive energy efficiency by $\approx 8\%$ relative to conventional L*-based designs. These gains can lower stored-gas enthalpy and reduce life-cycle CO and CO₂-equivalent emissions, strengthening the case for lighter and more sustainable access-to-space technologies. Full article

This study utilizes a zero-dimensional, constant-pressure, perfectly stirred reactor (PSR) model within the Cantera framework to examine the combustion characteristics of hydrogen, methane, methanol, and propane, both singly and in hydrogen-enriched mixtures. The impact of the equivalence ratio (ϕ = 0.75, 1.0, 1.5), fuel composition, and residence duration on temperature increase, heat release, ignition delay, and emissions (NO_x and CO₂) is methodically assessed. The simulations are performed under steady-state settings to emulate the ignition and flame propagation processes within pre-chambers and primary combustion zones of internal combustion engines. The results demonstrate that hydrogen significantly improves combustion reactivity, decreasing ignition delay and increasing peak flame temperature, especially at short residence times. The incorporation of hydrogen into hydrocarbon fuels, such as methane and methanol, enhances ignition speed, improves thermal efficiency, and stabilizes lean combustion. Nevertheless, elevated hydrogen concentrations result in increased NO_x emissions, particularly at stoichiometric equivalence ratios, due to higher flame temperatures. The examination of fuel mixtures at varying hydrogen concentrations (10–50% by mole) indicates that thermal performance is optimal under stoichiometric settings and diminishes in both fuel-lean and fuel-rich environments. A thermodynamic model was created utilizing classical combustion theory to validate the heat release estimates based on Cantera. The model computes the heat release per unit volume (MJ/m³) by utilizing stoichiometric oxygen demand, nitrogen dilution, fuel mole fraction, and higher heating values (HHVs). The thermodynamic estimates—3.61 MJ/m³ for H₂–CH₃OH, 3.43 MJ/m³ for H₂–CH₄, and 3.35 MJ/m³ for H₂–C₃H₈—exhibit strong concordance with the Cantera results (2.82–3.02 MJ), thereby validating the physical consistency of the numerical methodology. This comparison substantiates the Cantera model for the precise simulation of hydrogen-blended combustion, endorsing its use in the design and development of advanced low-emission engines. Full article

This study investigates the performance and combustion behavior of a spark ignition engine retrofitted to operate on compressed natural gas (CNG), with a focus on a newly developed stratified charge pre-chamber design. The engine was modified to include an auxiliary intake valve that enables partial enrichment of the pre-chamber mixture without the need for a dedicated fuel injector. This hybrid approach combines the mechanical simplicity of passive systems with the enhanced combustion control of active pre-chambers. Both experimental tests and computational fluid dynamics (CFD) analyses were carried out under partial load conditions (8 Nm) and engine speeds ranging from 900 to 1700 rpm. The results demonstrate improvements in indicated mean effective pressure (IMEP), combustion stability, and flame propagation speed—particularly at lower engine speeds where stratified combustion effects are more pronounced. However, increasing engine speed resulted in reduced volumetric efficiency and elevated exhaust temperatures, indicating potential for further optimization via turbocharging or advanced scavenging techniques. Overall, the findings validate the effectiveness of the proposed design in enhancing thermal efficiency and ignition stability in CNG-fueled engines, especially under urban driving conditions. Full article

Economic and legal conditions of the European power industry enforce higher participation of biomass in the thermal energy mix per power unit, due to the necessity of carbon dioxide emission reduction. One of the most important features dictating the suitability of biomass fuel for utilization in pulverized fuel-fired boilers is its grindability. The grindability of biomass is a difficult parameter to estimate due to its non-uniform morphology and inhomogeneous character. Milling and co-milling of large amounts of biomass can deteriorate the mill output and make it difficult to ensure the proper particle size distribution of the pulverized fuel fed into the combustion chamber. The main objective was to determine whether torrefaction pre-treatments could increase the grindability features of various types of biomass. Investigations of raw and torrefied biomass grindability were performed with the use of a modified Hardgrove Index for alder chips, palm kernel shells, and willow chips. Additionally, semi-industrial scale milling tests were performed, which allowed for the evaluation of torrefied biomass suitability for continuous grinding installations equipped with vertical spindle mills. According to the analysis, an increase in the biomass grindability index after the torrefaction process was shown. Additionally, it was noted that for milling low-density materials (e.g., torrefied biomass), changes in the construction of the industrial mill classifier may be necessary for the proper grinding circuit operation. Full article

This study develops and validates a three-dimensional CFD model for a 12 L large-bore active-type pre-chamber spark-ignition (PCSI) engine fueled by natural gas. The model incorporates an advanced Extended Coherent Flamelet Model (ECFM-3Z) with a tuned stretch factor to capture complex turbulence–flame interactions, flame propagation, and pollutant formation under ultra-lean conditions. By systematically varying pre-chamber geometries—specifically the orifice diameter, cone angle, diverging tapered nozzle, and volume—the simulations assess their effects on combustion dynamics, heat release rates, turbulent jet penetration, and emissions (NOx and CO). Model predictions of in-cylinder and pre-chamber pressure profiles, combustion phasing, and emission trends are validated against experimental data. The results demonstrate that optimizing pre-chamber and orifice configurations enhances turbulent mixing, accelerates flame development, and reduces local high-temperature zones, thereby suppressing NOx and CO formation. Although some discrepancies in NOx predictions persist due to limitations in current turbulence–chemistry models, the findings offer valuable insights for the design of high-efficiency, low-emission PCSI engines. Full article

Hybrid Rocket Engines (HREs) combine the advantages of solid and liquid propellants, offering thrust control, simplicity, safety, and cost efficiency. Part of the research on this rocket architecture focuses on optimising combustion chamber design to enhance performance, a process traditionally reliant on time-consuming experimental adjustments to chamber lengths. In this study, two configurations of HREs were designed and tested. The tests aimed to study the impact of post-chamber lengths on rocket engine performance by experimental firings on a laid-back test engine. This study focused on designing, manufacturing, and testing a laid-back hybrid engine with two chamber configurations. The engine features a small combustion chamber, an L-shaped mount, a spark ignition, and nitrogen purging. Data acquisition includes thermocouples, pressure transducers, and a load cell for thrust measurement. Our experimental findings provide insights into thrust, temperature gradients, pressure, and plume characteristics. A non-linear regression model derived from the experimental data established an empirical relationship between performance and chamber lengths, offering a foundation for further combustion flow studies. The post-chamber length positively impacted the engine thrust performance by 2.7%. Conversely, the pre-chamber length negatively impacted the performance by 1.3%. Further data collection could assist in refining the empirical relation and identifying key threshold values. Full article

Hydrogen is a carbon-neutral fuel, so in theory it holds enormous potential. The use of hydrogen as a fuel for traditional internal combustion engines is becoming increasingly prominent. The authors now have the opportunity to retrofit a single-cylinder diesel research engine to an engine with hydrogen operation. For this reason, before that conversion, they prepared a comprehensive review study regarding hydrogen. Firstly, the study analyzes the most essential properties of hydrogen in terms of mixture formation and combustion compared to diesel. After that, it deals with indirect and direct injection, and what kind of combustion processes can occur. Since there is a possibility of pre-ignition, backfire, and knocking, the process can be dangerous in the case of indirect mixture formation, and so a short subsection is devoted to these uncontrolled combustion phenomena. The next subsection shows how important, in many ways, a special spark plug and ignition system are for hydrogen operation. The next part of the study provides a detailed presentation of the possible combustion chamber design for operation with hydrogen fuel. The last section reveals how many parameters can be focused on analyzing the hydrogen’s combustion process. The authors conclude that intake manifold injection and a Heron-like combustion chamber design, with a special spark plug with an ignition system, would be an appropriate solution. Full article

The global shift towards clean energy has been driven by the need to address global warming, which is exacerbated by economic expansion and rising energy demands. Traditional fossil fuels, particularly coal, emit more pollutants than other fuels. Recent studies have shown significant efforts in using biomass as a replacement or co-firing it with coal. This is because biomass, being a solid fuel, has a combustion mechanism similar to that of coal. This study investigates the co-firing behavior of pulverized coal and biomass in a semi-combustion furnace with a 500 kW heat input, comprising a pre-chamber and a main combustion chamber. Using computational fluid dynamics (CFD) simulations with ANSYS Fluent 2020 R1, the study employs species transport models to predict combustion reactions and discrete phase models (DPM) to track fuel particle movement. These models are validated against experimental data to ensure accurate predictions of mixed fuel combustion. The research examines various biomass-to-coal ratios (0%, 25%, 50%, 75%, and 100%) to understand their impact on combustion temperature and emissions. Results show that increasing the biomass ratio reduces combustion temperature due to biomass’s lower heating value, higher moisture content, and larger particle size, leading to less efficient combustion and higher CO emissions. However, this temperature reduction also correlates with lower NO_x emissions. Additionally, biomass’s lower nitrogen and sulfur content contributes to further reductions in NO_x and SO₂ emissions. Despite biomass having higher volatile matter content, which results in quicker combustion, coal demonstrates a higher carbon burnout rate, indicating more efficient carbon combustion. The study concludes that while pure coal combustion efficiency is higher at 87.7%, pure biomass achieves only 77.3% efficiency. Nonetheless, increasing biomass proportions positively impacts emissions, reducing harmful NO_x and SO₂ levels. Full article

Numerical and experimental approaches are conducted to investigate the flow features and secondary combustion performance induced by different air–fuel ratios in a boron-based solid-ducted rocket engine. The results indicated that the afterburning chamber flow features become more complicated owing to the multiple nozzles of the gas injector, and a number of recirculation zones are generated. Because of this, the mixing of the fuel gas and incoming air is enhanced. When the air–fuel ratio decreases, the heat release in the afterburning chamber increases continuously, which causes the pre-combustion shock train to continue to propagate upstream in the subsonic diffuser of the inlet isolator, along with the boundary layer separation zone also moving forward, and the stability margin of the direct-connect inlet decreasing gradually. Furthermore, the direct-connect inlet works at a critical state with an air–fuel ratio of 11.5. As the mass flow rate of the fuel-rich gas rises gradually, the engine thrust gradually increases, and the number of vortexes in the afterburning chamber and the corresponding region affected by the vortexes generally decrease. Meanwhile, the mixing and combustion of the fuel-rich gas and incoming flow were not substantially changed. Additionally, the combustion efficiency and specific impulse are proportional to the air fuel ratio. Full article

Methanol can be synthesized using green electricity and carbon dioxide, making it a green, carbon-neutral fuel with significant potential for widespread application in engines. However, due to its low ignition energy and high laminar flame speed, methanol is susceptible to hotspot-induced pre-ignition and even knocking under high-temperature, high-load engine conditions, posing challenges to engine performance and reliability. This paper systematically reviews the manifestations and mechanisms of pre-ignition and knocking in methanol engines. Pre-ignition can be sustained or sporadic. Sustained pre-ignition is caused by overheating of structural components, while sporadic pre-ignition is often linked to oil droplets entering the combustion chamber from the piston crevice. Residual exhaust gas trapped within the spark plug can also initiate pre-ignition. Knocking, characterized by pressure oscillations, arises from the auto-ignition of hotspots in the end-gas or, potentially, from deflagration-to-detonation transition, although the latter requires further experimental validation. Factors influencing pre-ignition and knocking, including engine oil, in-cylinder deposits, structural hotspots, and the reactivity of the air–fuel mixture, are also analyzed. Based on these factors, the paper concludes that the primary approach to suppressing pre-ignition and knocking in methanol engines is controlling the formation of pre-ignition sources and reducing the reactivity of the air–fuel mixture. Furthermore, it addresses existing issues and limitations in current research, such as combustion testing techniques, numerical simulation accuracy, and the mechanisms of methanol–oil interaction, and offers related recommendations. Full article

The sustainability of diesel engines has come to the forefront of research with the growing global interest in reducing greenhouse gas emissions and improving energy efficiency. The aim of this paper is to support the goal of sustainable development by improving the volatile properties of diesel fuel to promote cleaner combustion in engines. In order to study the effect of diesel fuel volatility on spraying, combustion, and emission, the tests were carried out with the help of the constant volume chamber (CVC) test rig and an engine test rig, respectively. CVC test: A high-speed video camera recorded the spray characteristics of different volatile fuels in a constant-volume combustion bomb. The effects of different rail pressures and ambient back pressures on the spray characteristics were investigated. Engine test: The combustion and emission characteristics of different volatile diesel fuels under different load conditions (25%, 50%, 75%) were investigated in a four-stroke direct-injection diesel engine with the engine speed fixed at 2000 rpm. The test results show that as the rail pressure increases and the ambient pressure decreases, the spray characteristics of the fuels tend to increase; for the more volatile fuels, although reducing the spray tip penetration, the spray projected area and spray cone angle increase, which is conducive to improving the homogeneity of the fuel and air mixing in the cylinder. The improvement of fuel volatility can form more and better-quality mixtures within the ignition delay time (ID), resulting in a 1–2% increase in peak cylinder pressure and a 2–4% increase in peak heat release. For different loads, pre-injection heat release is generated to redefine the ID and combustion duration (CD). Improved fuel volatility effectively reduces carbon monoxide (CO) emissions by about 8–10% and hydrocarbon (HC) emissions by about 13–16%, but it increases nitrogen oxide (NOx) emissions by about 8–11%. Analyzing from the perspective of particulate matter (PM), combined with the aromatic content of volatile fuels, it is recommended to use fuels with moderate volatility and aromatic content under low load conditions, and at medium to large loads, the volatility of the fuel has less weight on particulates and more weight on aromatics, so it is desirable to use the fuel with the lowest volatility and lowest aromatic content of the fuel selected. Full article

Hydrogen and its unique properties pose major challenges to the development of innovative combustion engines, while it represents a viable alternative when it is based on renewable energy sources. The present paper deals with the holistic approach of hydrogen combustion modeling from a 0D/1D reactor evaluation with Cantera up to complete engine simulations in the 3D-CFD tool QuickSim. The obtained results are referenced to the current literature and calibrated with experimental data. In particular, the engine simulations are validated against measurements of a single-cylinder research engine, which was specifically adapted for lean hydrogen operation and equipped with port fuel injection and a passive pre-chamber system. Special attention is hereby given to the influence of different engine loads and varying lambda operation. The focus of this work is the complementary numerical investigation of the hydrogen flame speed and its self-ignition resistance under the consideration of various reaction mechanisms. A detailed transfer from laminar propagation under laboratory conditions to turbulent flame development within the single-cylinder engine is hereby carried out. It is found that the relatively simple reaction kinetics of hydrogen can lead to acceptable results for all mechanisms, but there are particular effects with regard to the engine behavior. The laminar flame speed and induction time vary greatly with the inner cylinder conditions and significantly affect the entire engine’s operation. The 3D-CFD environment offers the opportunity to analyze the interactions between mixture formation and combustion progress, which are indispensable to evaluate advanced operating strategies and optimize the performance and efficiency, as well as the reliability, of the engine. Full article

The growing demand to reduce emissions of pollutants and CO₂ from internal combustion engines has led to a critical need for the development of ultra-lean burn engines that can maintain combustion stability while mitigating the risk of knock. One of the most effective techniques is the pre-chamber spark-ignition (PCSI) system, where the primary combustion within the cylinder is initiated by high-energy reactive gas jets generated by pilot combustion in the pre-chamber. Due to the complex physical and chemical processes involved in PCSI systems, performing 3D CFD simulations is crucial for in-depth analysis and achieving optimal design parameters. Moreover, combining a detailed CFDs model with a calibrated 0D/1D model is expected to provide a wealth of new insights that are difficult to gather through experimental methods alone, making it an indispensable tool for improving the understanding and optimization of these advanced engine systems. In this context, numerous previous studies have utilized CFD models to optimize key design parameters, including the geometric configuration of the pre-chamber, and to study combustion characteristics under various operating conditions in PCSI engines. Recent studies indicate that several advanced models designed for conventional spark-ignition (SI) engines may not accurately predict performance under the demanding conditions of Turbulent Jet Ignition (TJI) systems, particularly when operating in lean mixtures and environments with strong turbulence–chemistry interactions. This review highlights the pivotal role of Computational Fluid Dynamics (CFDs) in optimizing the design of pre-chamber spark-ignition (PCSI) engines. It explores key case studies and examines both the advantages and challenges of utilizing CFDs, not only as a predictive tool but also as a critical component in the design process for improving PCSI engine performance. Full article

Wankel rotor engines are widely used in various fields due to their high power density and simple structure. This paper presents the optimisation of the Wankel rotor engine by simple modifications of the structure. We propose a radial spoiler arrangement scheme that can affect the flame propagation speed and reaction severity by altering the flow field distribution and pre-reaction distribution in the cylinder. By comparing the effects of four layout schemes on flame propagation speed and reaction intensity, including no spoilers, radial spoilers deflected at an angle of 10° in the negative direction of the Z-axis, radial spoilers deflected at an angle of 10° in the positive direction of the Z-axis, and radial spoilers arranged at the centre of the rotor combustion chamber, the benefits of different layout schemes were evaluated. We conducted a study on the influence of the arrangement of radial spoilers on the combustion process of a Wankel rotary engine through theoretical calculations. This helps to reduce engine vibration, improve engine operation stability, and enhance engine performance. Full article

This paper presents an experimental and numerical evaluation of the pre-chamber induced HCCI combustion concept (PC-HCCI) in terms of engine performance, emissions, and controllability. In this concept, a spark-initiated combustion in the pre-chamber is utilized to trigger the kinetically controlled combustion of an ultra-lean mixture in the main combustion chamber. The experimental measurements were performed on a single-cylinder engine with a custom-made active pre-chamber. A high compression ratio of 17.5 was used, which limits the maximum achievable engine load due to high knocking tendency but enables both standard PCSI combustion (flame propagation) at very high dilution levels and HCCI combustion at reasonable intake temperatures. The analysis of combustion characteristics and the resulting performance is performed at indicated mean effective pressures (IMEPs) of 3.5 and 3.0 bars, and three different intake temperatures of 80 °C, 90 °C, and 100 °C. The variation in engine load was achieved by adjusting the excess air ratio in the main chamber. On each combination of intake temperature and engine load, a spark sweep and an injected PC fuel mass sweep were performed to obtain the highest indicated efficiency while satisfying the restrictions in terms of combustion stability and knock intensity. It was shown that, unlike in a conventional HCCI engine, the combustion phasing can be directly and reliably controlled by adjusting either spark timing or the reactivity of the pre-chamber mixture, ensuring adequate combustion stability and eliminating potential misfires. A similar indicated efficiency as with conventional HCCI combustion was obtained, while the NOx emissions, although slightly elevated, are still insignificant. Compared to PCSI combustion at the same engine load, a 4-percentage-point increase in indicated efficiency and two times lower NOx emissions were achieved. Compared to the most efficient PCSI operating point, it was 1 percentage point lower, indicating that efficiency was achieved, but the specific NOx emissions are reduced by approximately 70%. Most importantly, very similar performance was obtained with significant variations in intake temperature, proving the reliability and adaptability of this combustion concept. Full article