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Search Results (189)

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Keywords = polymer/CNT nanocomposites

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24 pages, 4281 KiB  
Article
Free Vibration Characteristics of FG-CNTRC Conical–Cylindrical Combined Shells Resting on Elastic Foundations Using the Haar Wavelet Discretization Method
by Jianyu Fan, Haoran Zhang, Yongqiang Tu, Shaohui Yang, Yan Huang, Zhichang Du and Hakim Boudaoud
Polymers 2025, 17(15), 2035; https://doi.org/10.3390/polym17152035 - 25 Jul 2025
Viewed by 214
Abstract
Functionally graded carbon nanotube reinforced composites (FG-CNTRCs) are a novel breed of polymer nanocomposite, in which the nonuniform distribution of the carbon nanotube (CNT) reinforcement is adopted to maximize the macro-mechanical performance of the polymer with a lower content of CNTs. Composite conical–cylindrical [...] Read more.
Functionally graded carbon nanotube reinforced composites (FG-CNTRCs) are a novel breed of polymer nanocomposite, in which the nonuniform distribution of the carbon nanotube (CNT) reinforcement is adopted to maximize the macro-mechanical performance of the polymer with a lower content of CNTs. Composite conical–cylindrical combined shells (CCCSs) are widely utilized as loading-bearing components in various engineering applications, and a comprehensive understanding of the vibration characteristics of these shells under different external excitations and boundary conditions is crucial for engineering applications. In this study, the free vibration behaviors of FG-CNTRC CCCSs supported by an elastic foundation are examined using the Haar wavelet discretization method (HWDM). First, by means of the HWDM, the equations of motion of each shell segment, the continuity and boundary conditions are converted into a system of algebraic equations. Subsequently, the natural frequencies and modes of the CCCSs are achieved by calculating the resultant algebraic equations. The convergence and accuracy are evaluated, and the results demonstrate that the proposed method has stable convergence, high efficiency, and excellent accuracy. Furthermore, an exhaustive parametric investigation is conducted to reveal the effects of foundation stiffnesses, boundary conditions, material mechanical properties, and geometric parameters on the vibration characteristics of the FG-CNTRC CCCS. Full article
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28 pages, 5774 KiB  
Article
Data-Driven Prediction of Polymer Nanocomposite Tensile Strength Through Gaussian Process Regression and Monte Carlo Simulation with Enhanced Model Reliability
by Pavan Hiremath, Subraya Krishna Bhat, Jayashree P. K., P. Krishnananda Rao, Krishnamurthy D. Ambiger, Murthy B. R. N., S. V. Udaya Kumar Shetty and Nithesh Naik
J. Compos. Sci. 2025, 9(7), 364; https://doi.org/10.3390/jcs9070364 - 14 Jul 2025
Viewed by 425
Abstract
This study presents a robust machine learning framework based on Gaussian process regression (GPR) to predict the tensile strength of polymer nanocomposites reinforced with various nanofillers and processed under diverse techniques. A comprehensive dataset comprising 25 polymer matrices, 22 surface functionalization methods, and [...] Read more.
This study presents a robust machine learning framework based on Gaussian process regression (GPR) to predict the tensile strength of polymer nanocomposites reinforced with various nanofillers and processed under diverse techniques. A comprehensive dataset comprising 25 polymer matrices, 22 surface functionalization methods, and 24 processing routes was constructed from the literature. GPR, coupled with Monte Carlo sampling across 2000 randomized iterations, was employed to capture nonlinear dependencies and uncertainty propagation within the dataset. The model achieved a mean coefficient of determination (R2) of 0.96, RMSE of 12.14 MPa, MAE of 7.56 MPa, and MAPE of 31.73% over 2000 Monte Carlo iterations, outperforming conventional models such as support vector machine (SVM), regression tree (RT), and artificial neural network (ANN). Sensitivity analysis revealed the dominant influence of Carbon Nanotubes (CNT) weight fraction, matrix tensile strength, and surface modification methods on predictive accuracy. The findings demonstrate the efficacy of the proposed GPR framework for accurate, reliable prediction of composite mechanical properties under data-scarce conditions, supporting informed material design and optimization. Full article
(This article belongs to the Special Issue Characterization and Modelling of Composites, Volume III)
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27 pages, 5856 KiB  
Article
Buckypapers in Polymer-Based Nanocomposites: A Pathway to Superior Thermal Stability
by Johannes Bibinger, Sebastian Eibl, Hans-Joachim Gudladt and Philipp Höfer
Nanomaterials 2025, 15(14), 1081; https://doi.org/10.3390/nano15141081 - 11 Jul 2025
Viewed by 291
Abstract
The thermal stability of carbon fiber-reinforced plastic (CFRP) materials is constrained by the low thermal conductivity of its polymer matrix, resulting in inefficient heat dissipation, local overheating, and accelerated degradation during thermal loads. To overcome these limitations, composite materials can be modified with [...] Read more.
The thermal stability of carbon fiber-reinforced plastic (CFRP) materials is constrained by the low thermal conductivity of its polymer matrix, resulting in inefficient heat dissipation, local overheating, and accelerated degradation during thermal loads. To overcome these limitations, composite materials can be modified with buckypapers—thin, densely interconnected layers of carbon nanotubes (CNTs). In this study, sixteen 8552/IM7 prepreg plies were processed with up to nine buckypapers and strategically placed at various positions. The resulting nanocomposites were evaluated for manufacturability, material properties, and thermal resistance. The findings reveal that prepreg plies provide only limited matrix material for buckypaper infiltration. Nonetheless, up to five buckypapers, corresponding to 8 wt.% CNTs, can be incorporated into the material without inducing matrix depletion defects. This integration significantly enhances the material’s thermal properties while maintaining its mechanical integrity. The nanotubes embedded in the matrix achieve an effective thermal conductivity of up to 7 W/(m·K) based on theoretical modeling. As a result, under one-sided thermal irradiation at 50 kW/m2, thermo-induced damage and strength loss can be delayed by up to 20%. Therefore, thermal resistance is primarily determined by the nanotube concentration, whereas the arrangement of the buckypapers affects the material quality. Since this innovative approach enables the targeted integration of high particle fractions, it offers substantial potential for improving the safety and reliability of CFRP under thermal stress. Full article
(This article belongs to the Special Issue Advances in Nano-Enhanced Thermal Functional Materials)
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16 pages, 2699 KiB  
Article
Investigation of the Mechanical and Thermal Properties of MWCNT/SiC-Filled Ethylene–Butene–Terpolymer Rubber
by Li Zhang, Jianming Liu, Duanjiao Li, Wenxing Sun, Zhi Li, Yongchao Liang, Qiang Fu, Nian Tang, Bo Zhang, Fei Huang, Xuelian Fan, Pengxiang Bai, Yuqi Wang, Zuohui Liu, Simin Zhu and Dan Qiao
Crystals 2025, 15(6), 539; https://doi.org/10.3390/cryst15060539 - 5 Jun 2025
Cited by 1 | Viewed by 808
Abstract
Rubber is widely used in daily lives, such as in automobile tires, conveyor belts, sealing rings, and gaskets. The performance of rubber determines its service life. Therefore, it is of crucial importance to improve the performance of rubber. Theoretical studies have found that [...] Read more.
Rubber is widely used in daily lives, such as in automobile tires, conveyor belts, sealing rings, and gaskets. The performance of rubber determines its service life. Therefore, it is of crucial importance to improve the performance of rubber. Theoretical studies have found that the inherent properties of nanofillers themselves, the interfacial bonding force between fillers and the matrix, and the uniform dispersibility of nanofillers in the polymer matrix are the most significant factors for enhancing the performance of rubber nanocomposites. This study systematically investigated the synergistic enhancement effect of silicon carbide (SiC) and multi-walled carbon nanotubes (MWCNTs) on the mechanical and thermal properties of ethylene–butene–terpolymer (EBT) composites. By optimizing the addition amount of fillers and improving the interfacial bonding between fillers and the matrix, the influence of filler content on the properties of composites was studied. The results demonstrate that the addition of SiC and MWCNTs significantly improved the storage modulus, tensile strength, hardness, and thermal stability of the composites. In terms of mechanical properties, the tensile strength of the composites increased from 6.68 MPa of pure EBT to 8.46 MPa, and the 100% modulus increased from 2.14 MPa to 3.81 MPa. Moreover, hardness was significantly enhanced under the reinforcement of SiC/CNT fillers. In terms of thermal stability, the composites exhibited excellent resistance to deformation at high temperatures. Through the analysis of the mechanical and thermal properties of the composites, the synergistic enhancement mechanism between SiC and MWCNTs was revealed. The research results provide a theoretical basis for the design and engineering applications of high-performance ethylene–butylene rubber composites. Full article
(This article belongs to the Section Macromolecular Crystals)
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16 pages, 8676 KiB  
Article
The Application of Montmorillonite (MMT), Halloysite (HNT), and Carbon Nanotubes (CNT) in Toughened Polyethylene Terephthalate Glycol/Polycarbonate (PETG/PC) Blends: The Critical View on the Use of Nanosized Fillers as Phase Structure Modifiers
by Mateusz Markowski, Adam Piasecki and Jacek Andrzejewski
Polymers 2025, 17(11), 1463; https://doi.org/10.3390/polym17111463 - 25 May 2025
Viewed by 537
Abstract
The subject of the conducted study was primarily focused on the development of a new type of polymer blend modified with the use of nanosized fillers. The research concept involved the use of polycarbonate/polyethylene terephthalate glycol (PETG/PC) blends modified with the EBA-GMA impact [...] Read more.
The subject of the conducted study was primarily focused on the development of a new type of polymer blend modified with the use of nanosized fillers. The research concept involved the use of polycarbonate/polyethylene terephthalate glycol (PETG/PC) blends modified with the EBA-GMA impact modifier (ethylene–butylene–acrylonitrile copolymer) and three different types of nanofillers: montmorillonite (MMT), halloysite (HNT), and carbon nanotubes (CNT) of two types. The combination of PC, PETG, and EBA phases was used in order to achieve enhanced mechanical performance and stable processing properties. The results of the conducted study revealed that for the toughened PETG/PC/EBA blends, the impact resistance was strongly improved from the reference by 1.5 kJ/m2 to 15 kJ/m2. However, the results for the nanocomposites revealed that the MMT and HNT additions were limiting the impact strength. In contrast, the Charpy test results for CNT were again close to 15 kJ/m2. The results of the thermal resistance measurements again revealed more favorable properties for CNT-modified PETG/PC/EBA blends. Full article
(This article belongs to the Special Issue Advances in Multifunctional Polymer-Based Nanocomposites, 2nd Edition)
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23 pages, 5590 KiB  
Article
Pushing the Limits of Thermal Resistance in Nanocomposites: A Comparative Study of Carbon Black and Nanotube Modifications
by Johannes Bibinger, Sebastian Eibl, Hans-Joachim Gudladt, Bernhard Schartel and Philipp Höfer
Nanomaterials 2025, 15(7), 546; https://doi.org/10.3390/nano15070546 - 3 Apr 2025
Cited by 1 | Viewed by 577
Abstract
Enhancing the thermal resistance of carbon fiber-reinforced polymers (CFRPs) with flame retardants or coatings often leads to increased weight and reduced mechanical integrity. To address these challenges, this study introduces an innovative approach for developing nanocomposites using carbon-based nanoparticles, while preserving the structural [...] Read more.
Enhancing the thermal resistance of carbon fiber-reinforced polymers (CFRPs) with flame retardants or coatings often leads to increased weight and reduced mechanical integrity. To address these challenges, this study introduces an innovative approach for developing nanocomposites using carbon-based nanoparticles, while preserving the structural lightweight properties. For this, carbon black particles (CBPs) up to 10% and carbon nanotubes (CNTs) up to 1.5% were incorporated into the RTM6/G939 composite material. The obtained samples were then analyzed for their properties and heat resistance under one-sided thermal loading at a heat flux of 50 kW/m2. Results demonstrate that integrating these particles improves heat conduction without compromising the material’s inherent advantages. As a result, thermo-induced damage and the resulting loss of mechanical strength are delayed by 17% with CBPs and 7% with CNTs compared to the unmodified material. Thereby, the thermal behavior can be accurately modeled by a straightforward approach, using calibrated, effective measurements of the nanoparticles in the polymer matrix rather than relying on theoretical assumptions. This approach thus provides a promising methode to characterize and improve thermal resistance without significant trade-offs. Full article
(This article belongs to the Section Nanocomposite Materials)
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75 pages, 13093 KiB  
Review
Review on Advancements in Carbon Nanotubes: Synthesis, Purification, and Multifaceted Applications
by Anil Kumar Madikere Raghunatha Reddy, Ali Darwiche, Mogalahalli Venkatashamy Reddy and Karim Zaghib
Batteries 2025, 11(2), 71; https://doi.org/10.3390/batteries11020071 - 8 Feb 2025
Cited by 6 | Viewed by 5634
Abstract
Since their discovery over two decades ago, carbon nanotubes (CNTs) have captivated researchers due to their exceptional electrical, optical, mechanical, and thermal properties, making them versatile candidates for various advanced applications. CNTs have transformed numerous scientific domains, including nanotechnology, electronics, materials science, and [...] Read more.
Since their discovery over two decades ago, carbon nanotubes (CNTs) have captivated researchers due to their exceptional electrical, optical, mechanical, and thermal properties, making them versatile candidates for various advanced applications. CNTs have transformed numerous scientific domains, including nanotechnology, electronics, materials science, and biomedical engineering. Their applications range from nanoelectronics, robust nanocomposites, and energy storage devices to innovative materials, sensors, conducting polymers, field emission sources, and Li-ion batteries. Furthermore, CNTs have found critical roles in biosensing, water purification, bone scaffolding, and targeted gene and drug delivery. The chemical reactivity and functional versatility of CNTs are profoundly influenced by their structural and physicochemical properties, such as surface area, surface charge, size distribution, surface chemistry, and purity. This review comprehensively explores the current state of CNT research, focusing on widely used synthesis, purification, and characterization techniques alongside emerging applications. By highlighting recent advancements and addressing unresolved challenges, it aims to present a novel perspective on the transformative potential of CNTs, fostering innovation across diverse scientific and technological fields. Full article
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15 pages, 21157 KiB  
Article
Assembling Carbon Nanotube and Graphene in Chitosan/Sodium Alginate Hydrogels for Ion Removal Applications
by Sajad Paryav, Nariman Rajabifar, Amir Rostami, Mohsen Abbasi and Mohammad Akrami
Polymers 2025, 17(3), 353; https://doi.org/10.3390/polym17030353 - 28 Jan 2025
Cited by 4 | Viewed by 1360
Abstract
Hydrogels have emerged as a promising material for the removal of heavy metal ions from contaminated water owing to their high water absorption capacity and biocompatibility. Despite notable advancements in improving the adsorptive capacity of hydrogels, the demand for a more efficient structure [...] Read more.
Hydrogels have emerged as a promising material for the removal of heavy metal ions from contaminated water owing to their high water absorption capacity and biocompatibility. Despite notable advancements in improving the adsorptive capacity of hydrogels, the demand for a more efficient structure persists. Here, we explore the ion adsorption performance of crosslinked hydrogels based on chitosan and sodium alginate with various ratios of carbon nanotubes (CNT) and graphene platelets (GNP). This study highlights the adsorption of chromium ions and the thermal stability of hydrogels for pure, single-particle, and hybrid nanocomposites. The results depict a uniform microstructure attained when CNT, GNP, or both are implemented into the hydrogel due to the strong interaction of functional moieties. The incorporation of CNT and GNP manipulates the crystalline structure of the hydrogels, lowering their crystallinity by around 28% and 13%, respectively. The synergistic effect of CNT and GNP in hybrid hydrogels raises the decomposition temperature by 16%, indicating a favorable interplay interaction between nanoparticles and polymers. Calculations of the adsorption capacity accentuate such a mutual effect between CNT and GNP in various loads of ion capture from aqueous solutions. Kinetic models fitted to the hydrogel nanocomposites reveal that the pseudo-second-order model aligns better with the experimental data in comparison to the pseudo-first-order and intraparticle diffusion models, addressing the adsorption mechanisms while capturing chromium ions. Full article
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28 pages, 8575 KiB  
Article
Binary and Ternary Nanocomposite Membranes for Gas Separation Incorporating Finely Dispersed Carbon Nanotubes in a Polyether Block Amide Matrix
by Danilo Vuono, Gabriele Clarizia, Daniela Clotilde Zampino and Paola Bernardo
Polymers 2025, 17(3), 314; https://doi.org/10.3390/polym17030314 - 24 Jan 2025
Viewed by 862
Abstract
This work addressed the fine dispersion of Multiwalled Carbon Nanotubes (MWCNTs) in a polymer matrix to obtain Mixed Matrix Membranes (MMMs) suited for gas separation. Not-purified MWCNTs were effectively loaded within a polyether block amide (Pebax®2533) matrix, up to 24 wt%, [...] Read more.
This work addressed the fine dispersion of Multiwalled Carbon Nanotubes (MWCNTs) in a polymer matrix to obtain Mixed Matrix Membranes (MMMs) suited for gas separation. Not-purified MWCNTs were effectively loaded within a polyether block amide (Pebax®2533) matrix, up to 24 wt%, using ultrasonication as well as a third component (polysorbate) in the dope solution. The obtained flexible thin films were investigated in terms of morphology, thermal properties, characterized by SEM, FT-IR, DSC, TGA, and gas permeation tests. The response to temperature variations of gas permeation through these nanocomposite specimens was also investigated in the temperature range of 25–55 °C. Defect-free samples were successfully obtained even at a significantly high loading of CNTs (up to 18 wt%), without a pre-treatment of the fillers. A remarkable enhancement of gas permeability upon the nanocarbons loading was reached, with a threshold value at a loading of ca. 7 wt%. The addition of polysorbates in the ternary MMMs further improves the dispersion of the filler, enhancing also the permselectivity of the membrane. Full article
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19 pages, 3413 KiB  
Article
Free Vibrations and Flutter Analysis of Composite Plates Reinforced with Carbon Nanotubes
by Małgorzata Chwał
Appl. Sci. 2025, 15(3), 1140; https://doi.org/10.3390/app15031140 - 23 Jan 2025
Cited by 1 | Viewed by 852
Abstract
This paper considers the free vibration and flutter of carbon nanotube (CNT) reinforced nanocomposite plates subjected to supersonic flow. From the literature review, a great deal of research has been conducted on the free vibration and flutter response of high-volume CNT/nanocomposite structures; however, [...] Read more.
This paper considers the free vibration and flutter of carbon nanotube (CNT) reinforced nanocomposite plates subjected to supersonic flow. From the literature review, a great deal of research has been conducted on the free vibration and flutter response of high-volume CNT/nanocomposite structures; however, there is little research on the flutter instability of low-volume CNT/nanocomposite structures. In this study, free vibration and flutter analysis of classical CNT/nanocomposite thin plates with aligned and uniformly distributed reinforcement and low CNT volume fraction are performed. The geometry of the CNTs and the definition of the nanocomposite material properties are considered. The nanocomposite properties are estimated based on micromechanical modeling, while the governing relations of the nanocomposite plates are derived according to Kirchhoff’s plate theory with von Karman nonlinear strains. Identification of vibrational modes for nanocomposite thin plates and analytical/graphical evaluation of flutter are presented. The novel contribution of this work is the analysis of the eigenfrequencies and dynamic instabilities of nanocomposite plates with a low fraction of CNTs aligned and uniformly distributed in the polymer matrix. This article is helpful for a comprehensive understanding of the influence of a low-volume fraction and uniform distribution of CNTs and boundary conditions on the dynamic instabilities of nanocomposite plates. Full article
(This article belongs to the Section Acoustics and Vibrations)
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18 pages, 2875 KiB  
Review
Enhancing Mechanical Properties of Polyamide 66 with Carbon-Based Nano-Fillers: A Review
by Matija Avbar, Gean Henrique Marcatto de Oliveira and Sergio de Traglia Amancio-Filho
J. Compos. Sci. 2025, 9(1), 48; https://doi.org/10.3390/jcs9010048 - 19 Jan 2025
Cited by 2 | Viewed by 1606
Abstract
Carbon-based nanofillers have emerged as promising agents for enhancing the mechanical properties of polyamide 66 (PA66). This literature review emphasizes the increasing interest in nanocomposites due to their ability to significantly improve material properties, often surpassing traditional short fiber reinforced polymers, even at [...] Read more.
Carbon-based nanofillers have emerged as promising agents for enhancing the mechanical properties of polyamide 66 (PA66). This literature review emphasizes the increasing interest in nanocomposites due to their ability to significantly improve material properties, often surpassing traditional short fiber reinforced polymers, even at low nanofiller loadings. Across the studies reviewed, consistent enhancements in various quasi-static mechanical properties are observed upon the incorporation of nanofillers. Optimal carbon-based nanofiller loadings typically fall within the range of 0.25% to 1 wt%. Notably, significant improvements have been reported, with increases of up to 78% in Young’s modulus (E) and 138% in ultimate tensile strength (UTS). This comprehensive analysis highlights the potential of carbon-based nanofillers in enhancing the performance of polyamide 66, offering valuable insights for the design and development of advanced nanocomposite materials. Preliminary test results by the authors, where melt mixing was employed to produce PA66 carbon nanotube (CNT) nanocomposites with loadings of up to 1 wt%, show an increase in Young’s modulus whilst the ultimate tensile strength and strain at break (SaB) are reduced. Full article
(This article belongs to the Section Nanocomposites)
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17 pages, 49523 KiB  
Article
Study on Crack Resistance Mechanism of Helical Carbon Nanotubes in Nanocomposites
by Zhiwu Bie, Xuefeng Liu, Yajie Deng, Xian Shi and Xiaoqiao He
Nanomaterials 2025, 15(2), 119; https://doi.org/10.3390/nano15020119 - 15 Jan 2025
Cited by 2 | Viewed by 1015
Abstract
Helical carbon nanotubes (HCNTs) with different geometrical properties were constructed and incorporated into nanocomposites for the investigation of the anti-crack mechanism. The interfacial mechanical properties of the nanocomposites reinforced with straight carbon nanotubes and various types of HCNTs were investigated through the pullout [...] Read more.
Helical carbon nanotubes (HCNTs) with different geometrical properties were constructed and incorporated into nanocomposites for the investigation of the anti-crack mechanism. The interfacial mechanical properties of the nanocomposites reinforced with straight carbon nanotubes and various types of HCNTs were investigated through the pullout of HCNTs in the crack propagation using molecular dynamics (MD). The results show that the pullout force of HCNTs is much higher than that of CNTs because the physical interlock between HCNTs and matrices is much stronger than the van der Waals (vdW) interactions between CNTs and matrices. Remarkably, HCNTs with a large pitch length can not only effectively prevent the initiation of breakages but also hinder the growth of cracks, while HCNTs with a small diameter and tube radius cannot even effectively prevent the initiation of cracks, which is similar to straight CNTs. Moreover, the shear resistance of HCNTs increases with the increase in the helix angle, which remains at a high level when the helix angle reaches the critical value. However, HCNTs with a small helix angle and large diameter can carry out more polymer chains, while snake-like HCNTs and HCNTs with a small diameter and helix angle can hardly carry out any polymer chain during the pullout process and show similar interfacial properties to the straight CNTs. Full article
(This article belongs to the Section 2D and Carbon Nanomaterials)
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28 pages, 6406 KiB  
Review
Research Advancements in the Mechanical Performance and Functional Properties of Nanocomposites Reinforced with Surface-Modified Carbon Nanotubes: A Review
by Stefanos (Steve) Nitodas, Raj Shah and Mrinaleni Das
Appl. Sci. 2025, 15(1), 374; https://doi.org/10.3390/app15010374 - 2 Jan 2025
Cited by 3 | Viewed by 2650
Abstract
This review summarizes the recent advancements in the mechanical properties of nanocomposites reinforced with surface-modified carbon nanotubes (CNTs). A range of matrices, namely, polymers, metals, and cement, is investigated, which have demonstrated increasing importance in a broad range of industrial sectors, such as [...] Read more.
This review summarizes the recent advancements in the mechanical properties of nanocomposites reinforced with surface-modified carbon nanotubes (CNTs). A range of matrices, namely, polymers, metals, and cement, is investigated, which have demonstrated increasing importance in a broad range of industrial sectors, such as 3D printing, automotive, construction, and coatings. The strengthening mechanisms that CNTs impart in composites are reviewed, and synergistic effects with their surface groups or co-additives are analyzed, including wettability, mechanical interlocking, and chemical bonding. Different mechanical and functional properties of the CNT-reinforced nanocomposites are analyzed, such as tensile strength, flexural strength, impact resistance, thermal conductivity, and electrical conductivity. The improvements in these properties for a variety of CNT-based composites are presented, and details on how these improvements were attained are discussed. The review concludes that surface modification of CNTs has proven to be of high importance, enhancing compatibility with various matrices and facilitating improvements in the nanocomposite properties. Suggestions for viable CNT-based composites for use in the studied applications are also provided. Full article
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18 pages, 4444 KiB  
Article
Toward Sustainable 3D-Printed Sensor: Green Fabrication of CNT-Enhanced PLA Nanocomposite via Solution Casting
by Javid Sharifi, Ghaus Rizvi and Haniyeh (Ramona) Fayazfar
Materials 2024, 17(23), 5782; https://doi.org/10.3390/ma17235782 - 25 Nov 2024
Cited by 2 | Viewed by 1196
Abstract
The current study explores, for the first time, an eco-friendly solution casting method using a green solvent, ethyl acetate, to prepare feedstock/filaments from polylactic acid (PLA) biopolymer reinforced with carbon nanotubes (CNTs), followed by 3D printing and surface activation for biosensing applications. Comprehensive [...] Read more.
The current study explores, for the first time, an eco-friendly solution casting method using a green solvent, ethyl acetate, to prepare feedstock/filaments from polylactic acid (PLA) biopolymer reinforced with carbon nanotubes (CNTs), followed by 3D printing and surface activation for biosensing applications. Comprehensive measurements of thermal, electrical, rheological, microstructural, and mechanical properties of developed feedstock and 3D-printed parts were performed and analyzed. Herein, adding 2 wt.% CNTs to the PLA matrix marked the electrical percolation, achieving conductivity of 8.3 × 10−3 S.m−1, thanks to the uniform distribution of CNTs within the PLA matrix facilitated by the solution casting method. Rheological assessments paralleled these findings; the addition of 2 wt.% CNTs transitioned the nanocomposite from liquid-like to a solid-like behavior with a percolated network structure, significantly elevating rheological properties compared to the composite with 1 wt.% CNTs. Mechanical evaluations of the printed samples revealed improvement in tensile strength and modulus compared to virgin PLA by a uniform distribution of 2 wt.% CNTs into PLA, with an increase of 14.5% and 10.3%, respectively. To further enhance the electrical conductivity and sensing capabilities of the developed samples, an electrochemical surface activation treatment was applied to as-printed nanocomposite samples. The field-emission scanning electron microscopy (FE-SEM) analysis confirmed that this surface activation effectively exposed the CNTs to the surface of 3D-printed parts by removing a thin layer of polymer from the surface, thereby optimizing the composite’s electroconductivity performance. The findings of this study underscore the potential of the proposed eco-friendly method in developing advanced 3D-printed bio-nanocomposites based on carbon nanotubes and biopolymers, using a green solution casting and cost-effective material extrusion 3D-printing method, for electrochemical-sensing applications. Full article
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12 pages, 6364 KiB  
Article
The Electromagnetic Shielding Properties of Biodegradable Carbon Nanotube–Polymer Composites
by Łukasz Pietrzak, Ernest Stano and Łukasz Szymański
Electronics 2024, 13(11), 2169; https://doi.org/10.3390/electronics13112169 - 2 Jun 2024
Cited by 2 | Viewed by 1422
Abstract
In this article, the electromagnetic shielding properties of carbon nanotube–polymer nanocomposites are presented. The composite fabrication technique is spray-drying, the usage of which leads to a uniform dispersion of carbon nanotubes (CNTs) in a polymer matrix. Obtaining good filler dispersion is necessary to [...] Read more.
In this article, the electromagnetic shielding properties of carbon nanotube–polymer nanocomposites are presented. The composite fabrication technique is spray-drying, the usage of which leads to a uniform dispersion of carbon nanotubes (CNTs) in a polymer matrix. Obtaining good filler dispersion is necessary to form a continuous, electrically conductive network of CNTs inside the polymer matrix. In the described nanocomposites, the network of conductive filler particles acts as an electromagnetic radiation barrier. For this reason, developing a highly effective fabrication method is very important. Also, the method should be simple enough to be easily adopted in an industrial environment. The authors shows in this text that both goals mentioned are achieved. The obtained nanocomposite material not only has electrostatic shielding capabilities but comprises electromagnetic shielding properties, which fulfills the main goal of the presented work. It is also worth mentioning that the developed manufacturing method allows for the usage of different fillers and polymers and thus the fabrication of materials capable of meeting a wide range of requirements. Full article
(This article belongs to the Section Microelectronics)
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