Search Results (361)

This study first assessed the friction and wear properties of two polytetrafluoroethylene materials sliding against electroplated chrome and high-velocity oxy-fuel-sprayed WC-10Co-4Cr coatings. Subsequently, the sealing performance of three different structure seals made from these two polytetrafluoroethylene materials was investigated on both electroplated chrome and high-velocity oxy-fuel-sprayed WC-10Co-4Cr coatings. The study results indicate the following: in terms of changes in the counter-face surface roughness, both the electroplated chrome and high-velocity oxy-fuel-sprayed WC-10Co-4Cr surfaces exhibited an increase in surface roughness after sliding, demonstrating the phenomenon of “soft material wearing hard material.” Moreover, the changes in surface roughness were greater after sliding against wollastonite mineral-filled polytetrafluoroethylene than against polyether ether ketone-filled polytetrafluoroethylene, indicating that wollastonite mineral-filled polytetrafluoroethylene was more likely to cause damage to the metal surface. Regarding the friction coefficient and wear amount, under dry friction conditions, both materials exhibited higher friction coefficients but lower wear rates on high-velocity oxy-fuel-sprayed WC-10Co-4Cr surfaces, while showing lower friction coefficients but higher wear rates on electroplated chrome surfaces. This behavior was related to the ease of transfer film formation and the stability of the transfer films formed by polytetrafluoroethylene materials on the two surfaces. In terms of the products’ sealing performance, test results showed that, for composite seals with polytetrafluoroethylene as the counter-face, sealing performance was better on high-velocity oxy-fuel-sprayed WC-10Co-4Cr surfaces than on electroplated chrome surfaces. For seals with rubber as the counter-face, there was little difference in sealing performance between high-velocity oxy-fuel-sprayed WC-10Co-4Cr and electroplated chrome surfaces. Full article

In the present study, post-heat treatment was applied to improve the mechanical and tribological performance of 3D-printed polymer components. Two polymers, i.e., polylactic acid (PLA) and polyether ether ketone (PEEK), were used as base materials. Re-entrant structures were incorporated into printed specimens to mitigate friction-induced vibrations (FIV). The results showed that the heat-treatment process effectively enhanced the mechanical properties of both materials by increasing their elastic modulus and yield strength. Specifically, the tensile and compressive strengths of heat-treated PLA increased from 44.14 MPa to 47.66 MPa and from 68 MPa to 82 MPa, respectively. A similar trend was observed for heat-treated PEEK, with tensile strength increasing from 75.53 MPa to 84.91 MPa and compressive strength from 106 MPa to 123 MPa. Furthermore, the increased stiffness enabled the re-entrant structures to more effectively reduce FIV during the sliding process of specimens. However, heat treatment produced contrasting effects on the wear performance of the two polymers. The specific wear rate of the heat-treated PLA sample with the re-entrant structure increased from 2.36 × 10⁻⁵ mm³/(N · m) to 4.5 × 10⁻⁴ mm³/(N · m), while it decreased for the PEEK sample from 3.18 × 10⁻⁶ mm³/(N · m) to 6.2 × 10⁻⁷ mm³/(N · m). Microscopic observations revealed that this difference was due to the variations in the brittleness of the treated materials, which influenced wear-debris formation and the development of the transfer film on the steel counterface. These findings demonstrate that post-heat treatment is an effective method for tailoring and optimizing the mechanical behavior of printed polymers while also emphasizing the necessity of systematically evaluating its influence on the tribological performance of printed engineering parts subjected to different sliding conditions. Full article

Lightweight, lead-free polymer–mineral composites have attracted increasing interest as radiation-attenuating materials for applications where reduced mass and environmental compatibility are required. In this work, the $\gamma$-ray attenuation behavior of poly(ether ether ketone) (PEEK) reinforced with natural palygorskite and pumice was evaluated at filler concentrations of 10–40 wt%. Photon interaction parameters, including the linear attenuation coefficient ($\mu$), half-value layer (HVL), mean free path ($\lambda$), and effective atomic number ($Z_{\mathrm{eff}}$), were computed over the energy range 15 keV–15 MeV using the Phy-X/PSD platform and validated through full Geant4 Monte Carlo transmission simulations. At 15 keV, $\mu$ increased from $1.46{\mathrm{cm}}^{-1}$ for pure PEEK to $4.21{\mathrm{cm}}^{-1}$ and $8.499{\mathrm{cm}}^{-1}$ for the 40 wt% palygorskite- and pumice-filled composites, respectively, reducing the HVL from 0.69 cm to 0.24 cm and 0.11 cm. The corresponding $Z_{\mathrm{eff}}$ values increased from 6.5 (pure PEEK) to 9.4 (40 wt% palygorskite) and 15.3 (40 wt% pumice), reflecting the influence of higher-Z oxide constituents in pumice. At higher photon energies, the attenuation curves converged as Compton scattering became dominant, although pumice-filled PEEK retained marginally higher $\mu$ and shorter $\lambda$ up to the MeV region. These findings demonstrate that natural mineral fillers can enhance the photon attenuation behavior of PEEK while retaining the known thermal stability and mechanical performance of the polymer matrix as reported in the literature, indicating their potential use as lightweight, secondary radiation-attenuating components in medical, industrial, and aerospace applications. Full article

This narrative review examines contemporary applications of polymeric materials in dentistry from 2020 to 2025, spanning prosthodontics, restorative dentistry, orthodontics, endodontics, implantology, diagnostics, and emerging technologies. We searched PubMed, Scopus, Web of Science, and Embase for peer reviewed English language articles and synthesized evidence on polymer classes, processing routes, mechanical and chemical behavior, and clinical performance. Approximately 116 articles were included. Polymers remain central to clinical practice: poly methyl methacrylate (PMMA) is still widely used for dentures, high performance systems such as polyether ether ketone (PEEK) are expanding framework and implant-related indications, and resin composites and adhesives continue to evolve through nanofillers and bioactive formulations aimed at improved durability and reduced secondary caries. Thermoplastic polyurethane and copolyester systems drive clear aligner therapy, while polymer-based obturation materials and fiber-reinforced posts support endodontic rehabilitation. Additive manufacturing and computer aided design computer aided manufacturing (CAD CAM) enable customized prostheses and surgical guides, and sustainability trends are accelerating interest in biodegradable or recyclable dental polymers. Across domains, evidence remains heterogeneous and clinical translation depends on balancing strength, esthetics, biocompatibility, aging behavior, and workflow constraints. Full article

The reinforcement mechanism of functionalized graphene nanosheets (GNS) on the mechanical properties of polyetheretherketone (PEEK)/polytetrafluoroethylene (PTFE) composites was investigated. Composite specimens were fabricated using PGNS, as well as GNS grafted with hydroxyl, carboxyl (-COOH) and amino functional groups, and mechanical characterizations were conducted on the prepared specimens. The results demonstrated that carboxyl-functionalized GNS (COOH-GNS) exhibited the most remarkable reinforcing effect on PEEK/PTFE composites, with its elastic modulus, tensile strength, yield strength and compressive modulus increased by 47.09%, 31.1%, 45.16% and 20.91%, respectively, compared with PGNS-reinforced composites. Combined with experimental measurements and molecular dynamics simulations, the reinforcement mechanism of this composite system was elucidated. The functional groups on the surface of GNS can induce interfacial interactions with the PEEK/PTFE matrix, by which the mobility of polymer molecular chains is restricted, the deformation and slippage of molecular chains are suppressed, and the interfacial bonding between GNS and the polymer matrix is simultaneously strengthened. The enhancement of interfacial binding energy, the reduction in free volume in the composite system, and the restriction of polymer molecular chain mobility were identified as the critical atomic-scale mechanisms responsible for the improvement of the macroscopic mechanical properties of the composites. Full article

Printing with high-performance polymers such as polyether ether ketone (PEEK) and polyetherimide (PEI) presents issues regarding shrinkage and warpage due to elevated temperatures. One method highlighted to mitigate against this is through polymer blending. This study explores the development and characterization of PEEK and PEI blends as filament for fused filament fabrication (FFF) in additive manufacturing. Filaments were produced via melt extrusion using PEEK/PEI weight ratios 100/0, 80/20, 70/30, 60/40, 50/50, 40/60, 20/80, and 0/100 (wt.%). The aim is to identify an optimum blend which enhances printability and maintains mechanical and thermal integrity. The extruded filaments were first characterized through differential scanning calorimetry (DSC) to determine miscibility with all ratios presenting a single glass transition temperature. Samples were then 3D-printed and assessed through mechanical testing, DSC, X-ray diffraction (XRD), and scanning electron microscopy (SEM). The PEEK/PEI 80/20 (wt.%) blend was recognized as the optimum blend for maintaining crystallinity (35%) as well as good mechanical properties, averaging ultimate tensile strengths (UTSs) of 75.6 MPa and a Young’s modulus of 1338 MPa. Thermal properties also improved while warpage reduced and printability improved. Full article

Fused deposition modeling of polyether ether ketone offers distinct advantages for fabricating complex and lightweight structures. Although three principal build orientations theoretically exist for practical 3D engineering components, research on their effects remains limited, especially regarding the influence of the interaction between build orientation and printing path on mechanical performance. This study investigated the tensile and shear properties, as well as the failure mechanisms, of FDM-fabricated PEEK under the coupled effects of build orientation and printing path through mechanical testing, fracture morphology analysis, and statistical methods. The results indicate that the printing path exerts a dominant influence on anisotropic behavior, while the interaction between printing path and build orientation jointly governs the shear failure modes. Under identical printing paths, the elongation at break varied by up to twofold across different build orientations, reaching a maximum of 96%, whereas samples printed with W or T paths exhibited elongations at break below 5%. Although shear and tensile moduli remained largely consistent across build orientations, other mechanical properties demonstrated significant differences. Variations in cross-sectional dimensions induced by build orientation markedly affected tensile performance: the coupled effect of build orientation and printing path was found to render the path repetition frequency a critical factor in determining temperature uniformity within the printed region and the quality of interlayer interfaces, thereby constituting the core mechanism underlying anisotropic behavior. Furthermore, larger cross-sections re-duced tensile modulus but enhanced yield strength and elongation at break, highlight-ing the regulatory role of cross-sectional geometry on mechanical response. Based on these findings, a synergistic optimization strategy integrating printing path, build orientation, and tensile–shear performance is proposed to achieve tailored mechanical properties in FDM-fabricated PEEK components. This approach enables controlled enhancement of structural performance to meet diverse application requirements. Full article

Background/Objective: Oblique lumbar interbody fusion (OLIF) achieves indirect decompression through restoration of disc height. Because maintenance of the restored disc space is essential for sustained neural decompression, solid fusion without cage subsidence is a key determinant of successful surgical outcomes. This study aimed to evaluate preoperative and intraoperative predictors of cage subsidence and radiographic fusion after OLIF. Methods: Seventy patients (119 levels) who underwent OLIF using a polyether–ether–ketone cage and posterior screw fixation between 2015 and 2023 were retrospectively reviewed. Preoperative bone quality was assessed using the computed tomography-based Hounsfield unit (HU) and magnetic resonance imaging-based vertebral bone quality (VBQ) score on T1-weighted images. Radiographic parameters of anterior and posterior disc height (ADH, PDH), segmental and lumbar lordotic angle (SLA, LLA), foraminal height (FH), and cage position were measured preoperatively at one-year follow-up. Results: Cage subsidence occurred in 21.0% of spinal levels (25/119 levels). Multivariate analysis identified these measures as independent predictors: HU (OR 1.017; p = 0.012), VBQ score (OR 2.716; p = 0.016), and PDH distraction (OR 1.418; p = 0.019). ROC analysis identified cutoff values of HU < 145.86 (AUC = 0.654), VBQ score > 3.30 (AUC = 0.723), and PDH distraction > 4.79 mm (AUC = 0.672). None of the evaluated factors were significantly associated with one-year radiographic fusion. Conclusions: Lower HU, higher VBQ score, and excessive PDH distraction are independent risk factors for cage subsidence after OLIF, although these factors do not appear to affect short-term fusion outcomes. Full article

Poly(ether ether ketone)/carbon-fiber (PEEK/CF) composites possess excellent mechanical and thermal stability but exhibit inadequate friction and wear resistance for demanding tribological applications. In this study, femtosecond laser texturing was used to generate sinusoidal–circular hybrid microtextures on PEEK/CF surfaces, and the effects of laser power and geometric parameters were systematically evaluated through a Taguchi L9 design. The optimal laser power of 0.85 W produced the highest machining quality factor (MQF = 0.968). The textures caused a hydrophilic-to-hydrophobic transition, increasing the static contact angle from 43° to 96.2°. Under boundary lubrication, all textured specimens exhibited reduced steady-state friction compared with the untreated surface. Among them, specimen L7—corresponding to the largest amplitude (A) and wavelength (B) levels in the orthogonal design—achieved the lowest average coefficient of friction (≈0.12) and generated the narrowest wear track. These results demonstrate that femtosecond-laser-fabricated hybrid microtextures effectively enhance lubricant retention and improve the tribological performance of PEEK/CF composites. Full article

The blowout preventer (BOP) is the most important and the last line of safety defense in drilling engineering. Once a blowout occurs and the BOP fails, engineers will lose control of the entire wellbore pressure, and combustible fluids in the formation will continuously sprayed out, which can easily cause huge losses of life and property. At present, reliable and highly recognized emergency measures for BOP failure are lacking. Therefore, we propose a plugging method after the failure of the BOP that can maintain good control within the secondary well control. Numerical and experimental results indicate that using a small-to-medium displacement (1–2 m³/min) during the early stage of plugging and applying multiple plugging and killing cycles significantly improves plugging stability and killing efficiency. PEEK (polyether ether ketone) was selected as the bridging material for field plugging tests on full-scale blowout preventers, verifying its sealing effectiveness at pressures up to 80 MPa. Subsequently, the CFD–DEM was used to simulate the well killing process after plugging. This study mainly focused on the transportation of particles in a pipeline and the analysis of the process of well killing after plugging. The research results indicate that PEEK demonstrates sufficient pressure-bearing capacity under real blowout conditions. Also reveal that PEEK’s exceptional wear resistance and impact strength help maintain sealing stability during repeated particle–wall collisions, effectively reducing secondary erosion and prolonging the operational lifespan of temporary plugging structures. After undergoing six high-pressure tests of 70 MPa and two high-pressure tests of 80 MPa within 25 min, it remained intact. Both cylindrical and spherical particles can smoothly pass through the storage tank and double-bend pipeline at different displacements. Considering the retention effect of the plugging material, it is recommended to use 1–2 m³/min of pumping the plugging material at medium and small displacements in the early stage of plugging. During the process of plugging and killing, it is recommended to use alternating plugging and killing across multiple operations to prevent further blowouts to achieve the best plugging and killing effect. Full article

Polymer Electrolyte Membrane and Direct Methanol Fuel Cells (PEMFCs/DMFCs) are vital clean energy technologies, yet their adoption is hindered by limitations in industry-standard PFSA membranes. PFSA degrades above 80 °C, suffers substantial methanol crossover, and contains environmentally persistent PFAS, which raises significant environmental and cost concerns due to its persistence and bioaccumulation, driving a global imperative for sustainable, fluorine-free alternatives. In response to these challenges, the PCAM Lab has dedicated extensive research efforts to developing advanced PEMs. A primary focus is non-fluorinated alternatives (NFPs), including sulfonated Polysulfone (sPSU) and Sulfonated polyether ether ketone (sPEEK), which have emerged as a compelling, cost-effective, and environmentally friendly alternative to the PFSA benchmark. Beyond NFPs’ intrinsic advantages, the lab’s implementation of nanocomposite strategies, involving the incorporation of various functional nanofillers, has proven transformative. This report provides a comprehensive, critical analysis of the state of the art in PEM research, contextualizing the specific contributions of the Physical Chemistry Applied Materials (PCAM) Lab within the broader global scientific dialog. While the PCAM Lab has made notable strides in utilizing Sulfonated Polysulfone (sPSU) and nanocomposite strategies, a true assessment of the field requires integrating these findings with the seminal works of leading international research groups. By synthesizing data on sulfonated polyphenylenes, advanced graphene architectures, and industrial manufacturing constraints, this analysis illuminates the divergent pathways currently being explored to overcome the “Nafion Dilemma”. Full article

Background/Objectives: This study aimed to evaluate the mechanical properties, particularly the fracture load, modulus of elasticity, and fracture patterns, of four-unit posterior tooth-supported fixed dental prostheses (FDPs) fabricated from various computer-aided design/computer-aided manufacturing (CAD-CAM) materials. Understanding the mechanical behavior of these materials is crucial for optimizing prosthesis performance in high-load-bearing posterior regions. Methods: A total of 68 standardized FDP frameworks were fabricated, each consisting of two abutments (first premolar and second molar) and two pontics (second premolar and first molar). The specimens were divided into four groups (n = 17): polyetheretherketone (PEEK), polyetherketoneketone (PEKK), 3Y zirconia (control 1), and 4Y zirconia (control 2). All samples underwent three-point bending tests using a universal testing machine with a crosshead speed of 0.5 mm/min. Fracture patterns were assessed visually and documented. Fractured specimens were examined using scanning electron microscopy (SEM). Data were analyzed using the SPSS v20. Normality was assessed with the Shapiro–Wilk test. The fracture loads were compared using the Kruskal–Wallis test with Bonferroni correction, and the modulus of elasticity was analyzed via a one-way ANOVA with Dunnett’s T3 post hoc test. A significance level of α = 0.05 was applied. Results: Significant differences were observed among the groups. The 3Y zirconia demonstrated the highest fracture load (2275 ± 511.03 N), followed by the 4Y zirconia (1034.28 ± 221.55 N), PEEK (883.21 ± 172.24 N), and PEKK (402.01 ± 127.98 N). PEEK showed ductile fracture behavior, while PEKK exhibited brittle failure. Both zirconia groups demonstrated brittle fracture patterns. Conclusions: PEEK and 4Y zirconia presented comparable fracture loads, but with differing fracture behaviors—ductile in PEEK and brittle in 4Y zirconia. The 3Y zirconia offered the highest fracture load, but with limited flexibility. PEKK showed the lowest mechanical performance. These findings highlight the importance of material selection for FDPs in posterior load-bearing areas, considering both fracture load and failure mode. Full article

The performance of thermoplastic matrix composites for linerless Type V cryotanks is evaluated via a partially coupled, multiscale computational workflow with the objective of assessing the choice of thermoplastic matrix material under realistic conditions. Atomistic molecular dynamics simulations provide temperature-dependent stiffness, thermal expansion, and yield strength data for six candidate thermoplastics. These inputs feed into a recursive micromechanics model that simulates a stress-free cooldown to liquid hydrogen temperature, followed by biaxial hoop to longitudinal loading representative of a cylindrical tank’s acreage. Progressive damage analyses predict the onset of matrix microcracking and ultimate burst behavior across four industry-relevant layups. Results highlight that [55/5/−55/−5] Double-Double or [0/±30/±60]ₛ layup architectures with low-melt poly(aryl ether ketone) or poly(ether ketone ketone) matrices deliver superior microcrack resistance, illustrating the power of this framework to guide material and layup selection for leak-resistant thermoplastic composite cryotanks. Full article

Sulfonated poly(ether ether ketone) (SPEEK) is one of the most studied ionic polymers for polymer electrolyte membranes (PEMs) in fuel cells (PEMFCs). To improve its proton conductivity, novel SPEEK/praseodymium-doped zinc spinel ferrite composite membranes of 130–170 μm thickness were prepared via ultrasound-assisted dispersion of various proportions of synthesized doped ferrite nanoparticles into the polymer solution, followed by a simple solution-casting method. The morphology (as observed by SEM and confirmed by DMA) and the conducted physical and chemical tests typical for PEMs, such as water uptake (32–44% at 80 °C), ionic exchange capacity (1.67–1.80 mEq/g), chemical (around 1% loss in Fenton reagent after 24 h), thermal stability (up to 190 °C) and tensile strength (39–50 MPa), were proven to depend on the content of inorganic filler in the composite (up to 5%). The proton conductivity of composite membranes (0.21–2.82 × 10⁻² S/cm at 80 °C) was assessed by broadband dielectric spectroscopy. The membrane with a content of 0.25 wt.% ZnFe_1.96Pr_0.04O₄ showed the best proton conductivity (3.41 × 10⁻² S/cm at 60 °C), as compared to 1.60 × 10⁻² S/cm for Nafion117 measured under the same conditions, demonstrating its suitability as a PEM for fuel cell applications. Full article

In this study, we present the covalent functionalization of pristine multi-walled carbon nanotubes (P-MWNTs) with sulphonate poly(ether ether ketone) (SPEEK) chains, employing hexane diamine as an interlinking molecule. SPEEK-functionalized MWNTs were then used to create SPEEK-MWNT/SPEEK composites. We used FTIR spectroscopy to confirm the covalent attachment of the SPEEK chains to the MWNTs. XRD and TEM were used to characterize the morphology of the functionalized tubes and composites. We then evaluated the composite membranes for their structure and elastic modulus. Our results show that SPEEK-grafted MWNT composites with 2% and 5 wt% SPEEK-MWNTs exhibited a 7.1% and 16.1% improvement in Young’s modulus, respectively, compared to SPEEK. However, oxidized MWNT/SPEEK membranes exhibited slightly better improvement. Full article