Search Results (158)

The synthesis of bioplastics from renewable resources is essential for green living. PHBV (poly(3-hydroxybutyrate-co-3-hydroxyvalerate)) is a biodegradable and biocompatible material ideal for various industrial applications. The impact of levulinic (LA), valeric acids (VA), and sodium propionate (SPr) as co-substrates in biomass and the synthesis of 3-hydroxy valerate (3HV) and co-polymerization of PHBV by Burkholderia thailandensis E264 (BtE264) was assessed. Thermogravimetric, XRD, NMR, and mechanical characterization were performed on the homopolymer (PHB) and co-polymer (PHBV), and compared to the PHBV-STD. BtE264 produced the co-polymer PHBV when adding any of the three co-substrates. LA showed a higher positive effect on microbial growth (8.4 g∙L⁻¹) and PHBV production (3.91 g∙L⁻¹), representing 78 and 22 mol % of 3HB and 3HV, respectively. The PHBV obtained with LA had a melting temperature (Tm) lower than the PHB homopolymer and presented lower values for melting enthalpies (ΔHf); the degree of crystallization and TGA values indicated that PHBV had better thermal stability. Additionally, FTIR and NMR revealed that BtE264 synthesizes PHBV with an organization in monomeric units (3HB-3HV), suggesting differentiated incorporation of the monomers, improving 3.4 times the break elongation the co-polymer’s tensile properties. This study highlights the co-substrates’ relevance in PHBV synthesis using BtE264 for the first time. Full article

In recent years, membranes have found extensive applications, primarily in wastewater purification and food packaging. However, petroleum-based membranes can be detrimental to the environment. For this reason, extensive studies are being conducted to identify environmentally friendly substitutes for the materials used in membrane composition. Among these materials, polylactic acid (PLA) and poly(3-hydroxybutyrate) (PHB) are two bio-sourced and biodegradable polymers that can be derived from lignocellulosic waste. These polymers also possess suitable characteristics, such as thermal resistance and mechanical strength, which make them potential candidates for replacing conventional plastics. This study provides an overview of recent advances in the production of PLA and PHB, with a focus on their extraction from lignocellulosic biomass, as well as the recent applications of these two biodegradable polymers as sustainable materials in membrane manufacturing. The advantages and limitations of membranes produced from these materials are also summarized. Lastly, an analysis of future trends is provided concerning new sources, production possibilities, and potential applications in water treatment (mainly for metal ions separation), gas separation, oil–water separation, medical applications, drug release control, and food packaging. Full article

Poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (P(3HB-co-3HHx)) is a representative PHA copolymer that can improve the mechanical limitations of polyhydroxybutyrate (P(3HB)). Although genetic engineering can facilitate 3HHx incorporation, it often compromises cell growth and reduces polymer molecular weight owing to metabolic disruptions caused by the deletion of acetoacetyl coenzyme A (acetyl-CoA) reductase (PhaB). To address this issue, native strains capable of producing high levels of 3HHx were identified via oil-based Cupriavidus screening. Eight PHA-producing strains were isolated from various samples and Cupriavidus sp. Oh_1 exhibited the highest polyhydroxybutyrate (PHB) production at 15.23 g/L from 17.2 g/L of biomass using soybean oil. Moreover, Oh_1/phaC_RaJ_Pa, containing enoyl-CoA hydratase (phaJ) and PHA synthetase (phaC), was identified as the most effective novel strain producing the highest 3HHx mole fraction, 48.93 g/L of PHA from 52.3 g/L of biomass and achieving a maximum 3HHx accumulation of 27.2 mol%. The resulting P(3HB-co-3HHx) showed a higher Mw (12.3 × 10⁵) compared with P(3HB-co-3HHx) produced by the phaB-deleted strain (14.6 × 10⁴). Higher production of 3HHx was attributed to the higher expression of phaC_Ra and phaJ_Pa in Oh_1, with log2 fold changes of 2.94 and 8.2, respectively, as well as the upregulation of certain β-oxidation encoding operons. Collectively, these findings highlight a strain capable of synthesizing a substantial 3HHx fraction without requiring gene deletions or extensive genetic modifications. Full article

The main problem with the conventional plastics presently used is that they are too slow to degrade, and thus, accumulate in the natural environment. This situation occurs on farmlands because low-density polyethylene (LDPE) is widely used in agriculture. Different authors propose employing biodegradable plastics (bioplastics) to solve this problem, and the most studied and promising candidates are poly(hydroxybutyrate) acid (PHB) and poly(lactic) acid (PLA). This work centers on the short-term evaluation of the biodegradability of the three above-mentioned plastic materials in soil type Mediterranean Alfisol and the effect of adding organic amendment (cow manure; CM) on their biodegradation. Two experiments were run for each plastic material: one without this organic amendment and the other by adding CM. Their biodegradation was determined by the procedure described in Standard ISO 17556. The results confirm that PHB is a highly biodegradable polymer, whereas the biodegradability of PLA and LDPE is poor. Using CM did not facilitate plastic polymer biodegradation in our soil. The nature and properties of soil can significantly impact plastics biodegradation. Bioplastics are still not the panacea to solve the plastics pollution problem, so other management options must be considered, such as prevention, reduction, and/or reuse in situ. Full article

Bacterially produced poly[(R)-3-hydroxybutyrate] (P3HB) was subjected to an alcoholysis reaction to produce low-molecular-weight (M_n ≈ 10,000 g mol⁻¹) hydroxy-terminated P3HB (LMPHB). Using diethyl zinc as a catalyst, LMPHB was reacted with the cyclic monomers ε-caprolactone and l-lactide in separate ring-opening polymerization (ROP) reactions to produce PHB-b-PCL (PHBCL) and PHB-b-PLA (PHBLA) AB-type crystalline–crystalline diblock copolymers with varying PCL and PLA block lengths. ¹H NMR and GPC were used to confirm the structure of the polymers. DSC was used to measure the thermal properties as well as assessing crystallization. A single-shifting T_g for PHBLA showed the two blocks to be miscible in the melt. The TGA results indicate enhanced thermal stability over the homopolymer P3HB. A study of the crystallization was undertaken by combining WAXD, a second DSC heating regime, and POM. POM showed that the crystallization in PHBCL to be dependent on the crystallization temperature more so than PHBLA, whose composition appeared to be the more definitive factor determining the spherulitic morphology. The results informed the crystallization temperatures used in the production of the melt-crystallized thin films that were imaged using AFM. AFM images showed unique surface morphologies dependent on the diblock copolymer composition, block length, and crystallization temperature. Finally, the enzymatic degradation studies showed these unique surface morphologies to influence how these block copolymers were degraded by enzymes. Full article

Bioplastics such as poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) are promising alternatives to conventional plastics. However, the high production cost limits their industrial application. In this study, PHBV production was optimized in Haloferax mediterranei by the homologous overexpression of the key enzyme PHA synthase (PhaEC), resulting in the OEphaEC strain. The growth and PHBV production of OEphaEC compared with the parental strain (HM26) were evaluated in three culture media with different nitrogen sources (KNO₃, NH₄Cl, and casamino acids). The OEphaEC strain exhibited a 20% increase in PHBV production and a 40% increase in 3-hydroxyvalerate monomer (3HV) content in a defined medium with nitrate as a nitrogen source, as determined by GC-MS. Moreover, enzyme activity, measured spectrophotometrically, increased from 2.3 to 3.9 U/mg. Soluble and insoluble protein fractions were analysed to assess the overexpression of PHA synthase. Only PhaE was found in the insoluble protein fraction, where PHBV granules accumulate. Transmission electron microscopy (TEM) images confirmed a higher PHBV content in OEphaEC compared to the parental strain. These results demonstrate that the homologous overexpression of the key enzyme implicated in PHBV biosynthesis can enhance PHBV content, making its production competitive for industrial applications. Full article

The increasing environmental concerns regarding plastic waste, especially in agriculture, have driven the search for sustainable alternatives. Agricultural plastics, such as mulching films and greenhouse covers, are heavily reliant on petrochemical-derived materials, which persist in the environment and contribute to long-term pollution. This study explores the use of biodegradable biocomposites made from steam explosion-treated chicken feathers and various polymer matrices to address these issues. Chicken feathers, a waste by-product of the poultry industry, present an excellent biodegradability as a result of the steam explosion treatment and contain nitrogen, potentially enhancing soil fertility. The biocomposites were characterized by thermal stability, mechanical properties, and biodegradability, and ecotoxicity assessments were carried out studying the incorporation of feathers into the soil. Results showed that the incorporation of treated chicken feathers increased the water absorption capacity of the composites, promoting faster disintegration and biodegradation. In particular, biocomposites made with polyhydroxyalkanoates and Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) exhibited a significant increase in degradation rates, from 3–10% in the first month for pure matrices to 40–50% when reinforced with treated feathers. Meanwhile, those made from polylactic acid showed slower degradation. Furthermore, the addition of feathers positively influenced crop growth at low concentrations, acting as a slow-release fertilizer. However, high concentrations of feathers negatively affect plant growth due to excess nitrogen. These findings highlight the potential of poultry feathers as a valuable, sustainable filler for agricultural bioplastics, contributing to waste valorization and environmentally friendly farming practices. Full article

Three-dimensional printing technology offers significant advantages in the production of orthopedic casts, providing a promising alternative to conventional plaster and fiberglass materials. Polylactic acid (PLA) is widely used for this purpose; however, its adoption is limited due to poor mechanical properties, including high brittleness, low thermal stability, and limited elongation. These challenges can be mitigated by blending PLA with other biodegradable polymers. This study investigated a blend of PLA with poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), a type of polyhydroxyalkanoate (PHA), and polycaprolactone (PCL) for the development of 3D printed orthopedic casts. The key mechanical properties—tensile strength, percent elongation at break, Young’s modulus, flexural strength, flexural modulus, and impact strength—were evaluated as a function of the printing parameters, including nozzle temperature, layer height, and raster angle. The grey relational analysis (GRA) approach was applied to optimize these mechanical properties. The optimal printing parameters were found to be a nozzle temperature of 180 °C, a layer height of 0.18 mm, and a raster angle of 0°, resulting in a tensile strength of 44.4 ± 4.4 MPa, an elongation at break of 68.5 ± 11.6%, a Young’s modulus of 948.7 ± 25.1 MPa, a flexural strength of 54.6 ± 8.9 MPa, a flexural modulus of 1549.3 ± 141 MPa, and an impact strength of 80.77 ± 5.6 J/m. Statistical analysis using analysis of variance (ANOVA) revealed that for tensile strength, 50.18% was influenced by the raster angle, 26.38% by the layer height, and 18.92% by the nozzle temperature; for flexural strength, 69.81% was influenced by the raster angle, 20.67% by the layer height, and 3.53% by the nozzle temperature; and for impact strength, 75.11% was influenced by the raster angle, 13.16% by the layer height, and 4.45% by the nozzle temperature. Full article

Plastics play a key role in every sector of the economy, being used in the manufacturing of products in the fields of health, food packaging, and agriculture. Their mismanagement poses a serious threat to ecosystems and, in general, to human life. For this reason, particular attention has been paid in the last decade to the use of biodegradable polymers (BPs) as an alternative to classic plastics. In this study, we aimed to identify bacterial strains able to colonize the surface of five BPs: poly(butylene succinate) (PBS), poly(butylene succinate-co-butylene adipate) (PBSA), poly(ε-caprolactone), (PCL), poly(3-hydroxybutyrate) (PHB), and poly(lactic acid) (PLA). For this experiment, mesocosms were designed ad hoc to mimic the conditions in which the polymers can be found in marine environments: i. suspended in the water column; ii. laying over gravel; and iii. under gravel. Four bacterial samples were taken (3, 4, 10, and 12 months from the start of the experiment) from five BPs incubated in the above-mentioned three conditions. Our results demonstrated that bacteria belonging to the Proteobacteria, Actinobacteria, Firmicutes, Bacillota, Bacteroidota, and Cyanobacteria phyla were the most frequent colonizers of the surfaces of the five polymers under analysis, and could be responsible for their degradation, resulting in the evolution of strategies to degrade plastics through the secretion of specific enzymes. Full article

The prevalence of kidney stones, a significant urological health concern, necessitates advancements in the management and treatment methods, particularly in the domain of ureteral stents. This study explores the feasibility and potential benefits of utilizing three biodegradable polymers—Polylactic Acid (PLA), Tough Polylactic Acid (Tough PLA), and Polylactic Acid/Poly-hydroxybutyrate (PLA/PHB)—for the fabrication of 3D-printed ureteral stents tailored to patient-specific needs. Through the integration of CAD and Fused Deposition Modeling (FDM) 3D printing technology, ureteral stents were successfully produced, demonstrating key advantages in terms of biodegradability and mechanical properties. The study involved a rigorous evaluation of the biodegradability, tensile strength, and hardness of the stents. Biodegradability tests performed in a simulated physiological environment revealed that PLA/PHB and Tough PLA stents exhibited higher degradation rates compared to PLA, aligning with the requirements for temporary urinary tract support. Tensile strength testing indicated that while PLA showed the highest strength, PLA/PHB and Tough PLA stents provided beneficial ductility, reducing the risk of blockage due to material breakage. Hardness assessments classified PLA/PHB stents as medium soft, optimizing patient comfort during the stenting period. These findings demonstrate the potential of using biodegradable polymers to produce ureteral stents that could eliminate the need for removal procedures, thereby enhancing patient recovery and comfort. Full article

In this study, the biodegradability of poly(lactic acid) (PLA), the most widely produced bioplastic, and poly(3-hydroxybutyrate) (PHB), known for its very biodegradability, was investigated in soil and soil amended with nitrogen sources, such as treatment sludge and vermicompost. Biodegradability was evaluated over 180 days by measuring the amount of carbon dioxide (CO₂) and analyzing samples with scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR). PLA showed a low biodegradation (6%) in soil, but this increased to 40% in soil amended with treatment sludge and 45% in soil amended with vermicompost. PHB completely degraded within 90 days in soil; however, this process extended to 120 days in soil amended with vermicompost and 150 days in soil amended with treatment sludge. The organic and microbial content of the amendments enhanced PLA biodegradation, while PHB degradation slowed after 50 days as microorganisms prioritized other organic matter. SEM and FTIR analyses after 60 days showed more intense degradation of both bioplastics in soil amended with vermicompost. These findings highlight the potential of treatment sludge and vermicompost for improving bioplastic degradation, contributing to sustainable waste management and soil enhancement. Full article

The valorization of agri-food waste is a pivotal component in developing the circular economy, wherein waste is given a second life through various conversion technologies. This review aims to provide an overview of the current state of knowledge on the valorization of agri-food waste, with a particular focus on volatile fatty acids (VFAs) and subsequent bioplastics production. To this end, a comprehensive literature search was conducted using specialist bibliographic databases. The study primarily focuses on reviewing the biological production of PHBV (poly(3-hydroxybutyrate-co-3-hydroxyvalerate)), a type of PHA, due to its relevance as a substitute for fossil-based plastics. Significant attention has been directed toward exploring the potential of agri-food wastes, such as whey, potato peelings, and brewery bagasse, as raw materials for their transformation into a tailor-made VFA solution, rich in valeric and propionic acids. Additionally, existing operational strategies and waste co-treatments have been reviewed. The produced VFAs present multiple applications, including single-cell oils, Omega-3-rich oils, and different types of PHA. Factors influencing the bio-polymerization of VFAs to PHBV, such as the type of substrate, operating conditions (pH and retention time), and the presence of specific microorganisms, have also been reviewed. Due to its physicochemical properties, PHBV has applications in sectors such as agriculture and packaging. This review concludes that transforming agri-food waste into PHBV has the potential to integrate environmental and economic benefits within a circular bioeconomy model, fostering technological innovation and the sustainable use of waste resources. Full article

Crude glycerol (CG), a major biodiesel production by-product, is the focus of ongoing research to convert it into polyhydroxyalkanoate (PHA). However, few bacterial strains are capable of efficiently achieving this conversion. Here, 10 PHA-producing strains were isolated from various media. Among them, Burkholderia sp. Oh_219 exhibited the highest polyhydroxybutyrate (PHB) production from glycerol and was therefore characterized further. Burkholderia sp. Oh_219 demonstrated significant tolerance to major growth inhibitors in CG and metabolized the fatty acids present as impurities in CG. Furthermore, the Oh_219 strain was genetically engineered using phaC_BP-M-CPF4 and phaJ_Pa to enable the fatty acid-based production of poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBHHx), a component of CG. The resulting strain produced PHBHHx containing 1.0–1.3 mol% of 3HHx from CG. Further supplementation with capric and lauric acids increased the 3HHx molar fraction to 9.7% and 18%, respectively. In a 5 L fermenter, the Oh_219 strain produced 15.3 g/L PHB from 29.6 g/L biomass using a two-stage fermentation system. This is the highest yield reported for PHA production from glycerol by Burkholderia spp. Additionally, PHB produced from CG had a lower melting point than that from pure glycerol and fructose. Taken together, Burkholderia sp. Oh_219 is a promising new candidate strain for producing PHA from CG. Full article

Polymeric materials made from renewable sources that can biodegrade in the environment are attracting considerable attention as substitutes for petroleum-based polymers in many fields, including additive manufacturing and, in particular, Fused Deposition Modelling (FDM). Among the others, poly(hydroxyalkanoates) (PHAs) hold significant potential as candidates for FDM since they meet the sustainability and biodegradability standards mentioned above. However, the most utilised PHA, consisting of the poly(hydroxybutyrate) (PHB) homopolymer, has a high degree of crystallinity and low thermal stability near the melting point. As a result, its application in FDM has not yet attained mainstream adoption. Introducing a monomer with higher excluded volume, such as hydroxyvalerate, in the PHB primary structure, as in poly(hydroxybutyrate-co-valerate) (PHBV) copolymers, reduces the degree of crystallinity and the melting temperature, hence improving the PHA printability. Blending amorphous poly(lactic acid) (PLA) with PHBV enhances further PHA printability via FDM. In this work, we investigated the printability of two blends characterised by different PLA and PHBV weight ratios (25:75 and 50:50), revealing the close connection between blend microstructures, melt rheology and 3D printability. For instance, the relaxation time associated with die swelling upon extrusion determines the diameter of the extruded filament, while the viscoelastic properties the range of extrusion speed available. Through thoroughly screening printing parameters such as deposition speed, nozzle diameter, flow percentage and deposition platform temperature, we determined the optimal printing conditions for the two PLA/PHBV blends. It turned out that the blend with a 50:50 weight ratio could be printed faster and with higher accuracy. Such a conclusion was validated by replicating with remarkable fidelity high-complexity objects, such as a patient’s cancer-affected iliac crest model. Full article

Life cycle assessment of a technology is the key to technological development in the context of sustainable development. Orchard waste has been identified as a potential source of bioplastics. The objective of this study was to conduct a life cycle assessment of two specific bioplastic materials, namely, L-polylactic acid (PLA) and poly(3-hydroxybutyrate) (PHB). Bioplastics, such as PLA acid and PHB, can be used as alternatives to conventional plastics due to their biodegradability and non-toxicity, both of which have the potential to replace conventional petroleum-based plastics. Polylactic acid was synthesized from orchard waste in a series of stages, including biomass processing, pretreatment for carbohydrate extraction, simultaneous saccharification and fermentation (SSF), and microwave polymerization. PHB, another biodegradable polymer, is produced by microorganisms through the fermentation of sugars obtained from the same biomass. Applied LCAs show that for PLA production, the stages having the greatest environmental impact are biomass processing, pretreatment, and the SSF process, and for PHB production, very energy-intensive stages significantly contributing to the environmental impacts are biomass processing and pretreatment stages. For both PLA and PHB, the initial stages of biomass processing and pretreatment are the most energy-intensive and significant contributors to CO₂ emissions. Full article