Search Results (66)

Growing concerns over the toxicity and sustainability of dental materials have driven the search for alternatives to bisphenol A-glycidyl methacrylate (Bis-GMA), a widely used dental resin monomer associated with health risks. This study highlights the potential of less health-hazardous dental formulations by incorporating high-value materials derived from the glycolysis of poly(ethylene terephthalate) (PET). Dimethacrylated oligoesters (PET-GLY-DM), synthesized through the methacrylation of PET glycolysis products, were blended with Bis-GMA and triethylene glycol dimethacrylate (TEGDMA), toward the gradual replacement of Bis-GMA content. The innovative PET-GLY-DM-based resins exhibited a higher degree of conversion compared to traditional Bis-GMA/TEGDMA formulations, as measured by FTIR spectroscopy, accompanied by an increase in polymerization shrinkage, evaluated via a linear variable displacement transducer system. While the incorporation of PET-GLY-DM slightly reduced flexural strength and elastic modulus, it significantly decreased water sorption, resulting in a smaller reduction in mechanical properties after water immersion for 7 days at 37 °C and improved long-term performance. Furthermore, PET-GLY-DM resins exhibited low bisphenol-A (BPA) release measured with HPLC. It was thus confirmed that PET-GLY-DM resins derived from the glycolysis of PET wastes represent a promising alternative to conventional light-cured dental resins, offering reduced BPA release and improved water resistance. Full article

The increasing environmental concerns surrounding plastic waste have intensified recycling efforts, particularly in the textile industry, where poly(ethylene terephthalate) (PET) is widely used for sustainable material production. The growing use of recycled PET (rPET) in textiles has prompted the need for reliable analytical methods to detect and quantify rPET content. This study differentiates between virgin and recycled PET by simulating mechanical recycling through five reprocessing cycles of three distinct PET grades, assessing changes in crystalline structure, intrinsic viscosity, molecular weight, and specific degradation markers. Differential Scanning Calorimetry revealed bimodal melting behaviour in reprocessed samples, while intrinsic viscosity and Gel Permeation Chromatography indicated molecular degradation. Notably, the release of dimethyl terephthalate (DMT) and dimethyl isophthalate (DMiP) was consistently observed as a function of degradation. These markers were identified and quantified using High-Performance Liquid Chromatography (HPLC) and Gas Chromatography (GC), with GC offering higher sensitivity and lower matrix interference. This study demonstrates that DMT and DMiP are robust chemical indicators of PET degradation and recycled content. This analytical approach, combining thermal, rheological, and chromatographic techniques, provides a scientifically sound and potentially cost-effective basis for traceability systems, certification protocols, and regulatory compliance in sustainable textile production. Full article

Plastic waste, particularly poly(ethylene terephthalate) (PET), negatively impacts the environment and human health. Biotechnology could become an alternative to managing PET waste if enzymes ensure the recovery of terephthalic acid with efficiencies comparable to those of chemical treatments. Recent research has highlighted the potential of fungal cutinases, such as wild-type ANCUT1 (ANCUT1^wt) from Aspergillus nidulans, in achieving PET depolymerization. Fungal cutinases’ structures differ from those of bacterial cutinases, while their PET depolymerization mechanism has not been well studied. Here, a reliable model of the ANCUT1^wt was obtained using AlphaFold 2.0. Computational chemistry revealed potential cation-binding sites, which had not been described regarding enzymatic activation in fungal cutinases. Moreover, it allowed the prediction of residues with the ability to interact with a PET trimer that were mutation candidates to engineer the substrate binding cleft, seeking enhancements of PET hydrolysis. Enzyme kinetics revealed that both ANCUT1^wt and ANCUT1^N73V/L171Q (DM) were activated by MgCl₂, increasing the dissociation constant of the substrate and maximal reaction rate. We found that in the presence of MgCl₂, DM hydrolyzed different PET samples and released 9.1-fold more products than ANCUT1^wt. Scanning Electron Microscopy revealed a different hydrolysis mode of these enzymes, influenced by the polymer’s crystallinity and structure. Full article

Polymer residues can be reused in civil construction by partially replacing mineral aggregates in concrete, thereby reducing the extraction of natural resources. This study aimed to evaluate the use of powdered poly (ethylene terephthalate) (PET) and polyethylene (PE) residues, accumulated in shaving-mill filters during the extrusion of multilayer films used in food packaging, in the production of sealing masonry blocks. The PET/PE residues were characterized by Fourier Transform Infrared Spectroscopy (FTIR), thermogravimetric analysis (TGA) and scanning electron microscopy (SEM). Cylindrical specimens were produced in which part of the sand, by volume, was replaced with 10, 20, 30, 40 and 50% polymer residue. The cylindrical specimens were evaluated for specific mass, water absorption and axial and diametral compressive strengths. The 10% content provided the highest compressive strength. This formulation was selected for the manufacture of concrete blocks, which were evaluated and compared with the specifications of ABNT NBR 6136:2014. The concrete blocks showed potential for applications without structural function and were classified as Class C. The results, in line with previous investigations on the incorporation of plastic waste in concrete, underscore the promising application potential of this strategy. Full article

A compatibilizer for low-density polyethylene (LDPE)/poly(ethylene terephthalate) (PET) blends was developed. This compatibilizer consists of amine-functionalized PET, which is blended with maleated polyethylene to form a copolymer. The goal is to use this compatibilizer in the future for recycling plastic waste from the marine environment. Fourier-transform infrared spectroscopy confirmed the successful incorporation of amine groups into PET chains through the addition of p-phenylenediamine in a molten state. An increase in diamine content allowed for the visualization of three bands where PET reacted with the diamine. Differential scanning calorimetry suggested that the polyester chains were grafted onto the maleated polyethylene backbone, with crystallinity increasing up to 2.5% diamine content. Scanning electron microscopy (SEM) images showed that the LDPE/PET blend resulted in a continuous polyethylene matrix with a dispersed polyester phase. The blend compatibilized with modified maleated polyethylene, and functionalized PET exhibited an improved interface. Oscillatory rheology and dynamic mechanical analysis indicated that the developed compatibilizer positively impacted the mechanical properties of the compatibilized LDPE/PET blends. This new approach enables the creation of innovative strategies for enhancing the properties of pre-existing polyolefin/polyester recycled blends. Full article

This study aimed to (i) characterize municipal solid waste (MSW) sourced from Utah and Michigan transfer stations and (ii) upcycle, produce, and evaluate composites derived from this MSW. Composition analysis showed that the MSW was composed of a variety of commodity plastics, paper/cardboard, and inorganic materials. Detailed chemical analysis for lignin, cellulose, hemicellulose, and lipids was performed. The plastics identified were mainly polyethylene, polypropylene, polystyrene, and poly (ethylene terephthalate). The compoundability of the MSW was assessed by torque rheometry. Composites were prepared by compounding the MSW in an extruder. A composite flexural strength of 29 MPa and a modulus of 1.0 GPa was achieved. The thermal properties of the composites were also determined. The melt flow behavior of the MSW composites at 190 °C was comparable to wood plastic composite formulations. Full article

The significant waste generated by the fashion industry necessitates sustainable textile recycling strategies. Polyester, made from poly(ethylene terephthalate) (PET), is abundant in post-consumer textiles. Technologies have been developed to convert low-density garment waste into flakes, but the role of color sorting in achieving uniform aesthetics in injection-moldable plastics remains underexplored. This study compares materials extruded from dark color-sorted polyester garment flakes with those from light-color flakes in terms of processability in extrusion and injection molding. The properties examined include melt fluidity, injection molding shrinkage, and mechanical and thermal properties. Commercial chain extenders with anhydride, oxazoline, or epoxide reactive groups were added during extrusion. Interestingly, only dark-colored extruded pellets showed significant degradation, but all the chain extenders allowed melt fluidity to be controlled during reprocessing. The bisoxazoline-based additive was the most promising, due to the highly improved ductility of the samples, regardless of whether they were dark-colored or light-colored. The results indicate significant potential for the industrial recycling of post-consumer textiles and highlight the industrial feasibility of repurposing post-consumer polyester garments. This approach not only supports initiatives of circular economy but also offers a viable solution for managing textile waste, particularly in the fashion industry. Additionally, the suggested recycling route combats the production of microplastics. Full article

The chemical conversion of plastic waste has been considered an important subject in terms of the circular economy, and the chemical recycling and upcycling of poly(ethylene terephthalate) (PET) has been considered one of the most important subjects. In this study, the depolymerization of PET with n-hexylamine, n-octylamine, and 3-amino-1-propanol has been explored in the presence of Cp*TiCl₃ (Cp* = C₅Me₅). The reactions of PET with n-hexylamine and n-octylamine at 130 °C afforded the corresponding N,N′-di(n-alkyl) terephthalamides in high yields (>90%), and Cp*TiCl₃ plays a role as the catalyst to facilitate the conversion in exclusive selectivity. The reaction of PET with 3-amino-1-propanol proceeded at 100 °C even in the absence of the Ti catalyst, affording N,N′-bis(3-hydroxy) terephthalamides in high yields. A unique contrast has been demonstrated between the depolymerization of PET by transesterification with alcohol and by aminolysis; the depolymerizations with these amines proceeded without the aid of a catalyst. Full article

Packaging materials mainly serve the function of protecting products. The most common representative of this group is poly(ethylene terephthalate) (PET), which is not biodegradable and therefore, its waste might be burdensome to the environment. Thus, this work aims to develop outlines for obtaining polyester-based systems, preferably biobased ones, intended for the packaging industry and their detailed characterization. The obtained multilayer systems based on two biobased thermoplastic polyesters, i.e., poly(ethylene 2,5-furandicarboxylate) (PEF) and the “double green” polylactide (PLA), were subjected to various analyses, i.e., UV-Vis spectrophotometry, microscopic evaluation, tensile tests, differential scanning calorimetry (DSC), oxygen transmission rate (OTR), water absorption tests, surface analyses, and biofilm formation. The best possible arrangement was selected in terms of the packaging industry. It was proven that the elastic modulus was significantly higher for multilayer systems, whilst higher-strength parameters were observed for PLA single foils. Regardless of thickness, PLA and PEF foils exhibit similar absorption values in cold water. Moreover, PEF foils demonstrated significantly better barrier properties towards oxygen gas compared to PLA foils of the same thickness. However, a multilayer system composed of two PLA foils with a single inner PEF foil had an OTR value only slightly higher than that of the PEF foil alone. PEF was also found to be a material that exhibited a limited formation of bacterial biofilm, particularly strains of S. aureus and E. coli. All of the above findings clearly confirm the sensibility of the research topic undertaken in this work on the application of biobased thermoplastic polyesters in the packaging industry. Full article

With the growing interest in nanofibers and the urgent need to address environmental concerns associated with plastic waste, there is an increasing focus on using recycled materials to develop advanced healthcare solutions. This study explores the potential of recycled poly(ethylene terephthalate) (PET) nanofibers, functionalized with copper-enhanced alginate, for applications in wound dressings. Nanofibers with desirable antimicrobial properties were developed using chemical recycling and electrospinning techniques, offering a sustainable and effective option for managing wound infections and promoting healing. SEM and FT-IR analyses confirmed that the obtained nanofibers possess optimal physicochemical properties, including well-organized morphology, appropriate dimensions, and structural integrity. Biological evaluations revealed significant antimicrobial activity, with the materials effectively inhibiting microbial adherence and biofilm formation while maintaining good biocompatibility in both in vitro and in vivo studies. These findings highlight the potential of recycled PET-based nanofibers as advanced wound dressing materials to reduce infection risks and support tissue regeneration in clinical applications. Full article

The increasing adoption of distributed recycling via additive manufacturing (DRAM) has facilitated the revalorization of materials derived from waste streams for additive manufacturing. Recycled materials frequently contain impurities and mixed polymers, which can degrade their properties over multiple cycles. This degradation, particularly in rheological properties, limits their applicability in 3D printing. Consequently, there is a critical need for a tool that enables the rapid assessment of the flowability of these recycled materials. This study presents the design, development, and manufacturing of an open-source melt flow index (MFI) apparatus. The open-source MFI was validated with tests on virgin polylactic acid pellets, shredded recycled poly(ethylene) terephthalate glycol flakes, and high-density polyethylene/poly(ethylene) terephthalate blends to demonstrate the range of polymer types and recyclability. The proposed MFI tool offers a user-friendly and cost-effective solution for evaluating the flow properties of materials from waste streams, thereby enhancing their viability for additive manufacturing applications. Full article

Increasing plastic waste generation has become a pressing environmental problem. One of the most produced waste plastics originates from post-consumer packaging, of which PET constitutes a significant portion. Despite increasing recycling rates, its accumulation has created a need for the development of new recycling methods that can further expand the possibilities of recycling. In this paper, we present the application of Lewis acid catalysts for the depolymerization of PET waste. The obtained results show the formation of diisodecyl terephthalate (DIDTP), which is used as a PVC plasticizer. For this purpose, several Lewis acid catalysts were tested, including tin, cobalt, manganese, zirconium, zinc, and calcium derivatives, alongside zinc acetate and potassium hydroxide, which were used as reference catalysts. Our results show that tin (II) oxalate is the most effective catalyst, and it was then used to synthesize two application samples (crude and purified). The physicochemical properties of PVC mixtures with the obtained samples were determined and compared to commercial plasticizers, where both plasticizers had similar plasticizing properties to PVC plasticization. Full article

Glycolysis of poly(ethylene terephthalate) (PET) is a prospective way for degradation of PET to its monomer bis(hydroxyethyl) terephthalate (BHET), providing the possibility for a permanent loop recycling. However, most reported glycolysis catalysts are homogeneous, making the catalyst difficult to recover and contaminating the products. Herein, we reported on the Pd-Cu/γ-Al₂O₃ catalyst and applied it in the glycolysis of PET as catalyst. The formed structure gave Pd-Cu/γ-Al₂O₃ a high active surface area, which enabled these micro-particles to work more efficiently. The PET conversion and BHET yield reached 99% and 86%, respectively, in the presence of 5 wt% of Pd-Cu/γ-Al₂O₃ catalyst within 80 min at 160 °C. After the reaction, the catalyst can be quickly separated by filtration, so it can be easily reused without significant loss of reactivity at least five times. Therefore, the Pd-Cu/γ-Al₂O₃ catalyst may contribute to an economically and environmentally improved large-scale recycling of PET fiber waste. Full article

Among polymer wastes, poly(ethylene terephthalate) (PET) is the most important commercial thermoplastic polyester. Less than 30% of total PET production is recycled into new products. Therefore, large amounts of waste PET need to be recycled. We describe a feasible approach for the direct application of the glycolysis products of PET (GP-PET), without further purification, for the synthesis of value-added products. It was established that GP-PET is valorized via phosphorylation with phenylphosphonic dichloride (PPD), as well as with trimethyl phosphate (TMP). When PPD is used, a condensation reaction takes place with the evolution of hydrogen chloride. During the interaction between GP-PET and TMP, the following reactions take place simultaneously: a transesterification with the participation of the hydroxyl group of GP-PET and the methoxy group of TMP and an exchange reaction between the ester group of GP-PET and the methyl ester group of TMP. The occurrence of the exchange reaction was confirmed by ¹H, ³¹P, ¹³C NMR, and GPC analysis. Thermogravimetric analysis (TGA) revealed that the percentage of a carbon residual (CR) implies the possibility of using the end products as flame retardant (FR) additives, especially for polyurethanes as well as thermal stabilizers of polymer materials or Li-ion cells. Full article

Poly(ethylene terephthalate) (PET) waste accumulation poses significant environmental challenges due to its persistent nature and current management limitations. This study explores the effectiveness of imidazolium-based neoteric solvents [Emim][OAc] and [Bmim][OAc] as catalytic co-solvents in the glycolysis of PET with ethylene glycol (EG). Reaction thermal kinetics showed that both ionic liquids (ILs) significantly enhanced the depolymerization rate of PET compared to traditional methods. The use of [Emim][OAc] offered a lower activation energy of 88.69 kJ·mol⁻¹, thus making the process more energy-efficient. The contribution of key process parameters, including temperature (T), plastic-to-ionic liquid (P/IL) mass ratio, and plastic-to-solvent (P/S) mass ratio, were evaluated by means of a factorial analysis and optimized to achieve the maximum PET conversion for both neoteric solvents. The relevance sequence for both ionic liquids involved the linear factors T and P/S, followed by the interaction factors T×P/S and T×P/IL, with P/IL being the less significant parameter. The optimal conditions, with a predicted conversion of 100%, involved a temperature of 190 °C, with a P/IL of 1:1 and a P/S of 1:2.5, regardless of the IL used as the catalytic co-solvent. Full article