Search Results (139)

This study investigates the effect of laser powder bed fusion (L-PBF) parameters and T7 heat treatment on the defect formation, microstructure, and mechanical properties of a high-strength Al-Cu 224 aluminum alloy. The laser power (200–370 W), scanning speed (130–1900 mm/s), and hatch spacing (90–130 μm) were varied to evaluate their influence on hot cracking and porosity. Microstructural characterization using optical microscopy, scanning electron microscopy, and electron backscatter diffraction revealed that an energy density of 400 J/mm³ substantially reduced visible hot cracking in the examined microscopic regions by reducing the thermal gradients. However, this resulted in increased keyhole porosity, thereby limiting the relative density to 95%. The as-built samples exhibited a yield strength of 152 MPa and an elongation of 9.2%, and the T7 heat treatment improved the yield strength to 233 MPa, whereas the elongation remained unchanged. Keyhole pores served as primary crack initiation/propagation sites during tensile loading, reducing ductility. Lower energy densities increased the geometrically necessary dislocation density and promoted cracking because of higher residual stresses due to greater accumulated plastic strain and lattice curvature. These results clarify process–structure–property relationships, emphasize the trade-offs between defect types and performance, and provide a robust framework for optimizing L-PBF processing of high-strength Al alloys through parameter tuning and post-heat treatment. Full article

This study highlights the strong ability of a new bacterial strain, Hafnia paralvei UUNT_MP29, isolated from the gastrointestinal tract (GIT) of common carp (Cyprinus carpio), to break down polystyrene (PS). As an omnivorous bottom feeder, C. carpio is constantly exposed to microplastics, creating a unique environment that favors the evolution of specialized microbiota capable of degrading polymers. Genomic analysis of the isolate identified key homologs involved in xenobiotic breakdown, including alcohol dehydrogenase (Adh), 3-hydroxybutyrate dehydrogenase (HDH), and a small glutamine-rich tetratricopeptide repeat-containing protein (SGTA), showing a strong metabolic system for processing long-chain hydrocarbons. Growth experiments showed the strain quickly adapted, reaching maximum cell density and forming mature biofilms by Day 16. Gravimetric analysis confirmed that H. paralvei UUNT_MP29 uses PS as its primary carbon source, with a significant weight loss of 16.76% over 16 days. Kinetic modeling indicated the degradation follows first-order kinetics (R² = 0.9243) with a high degradation rate constant (k) of 0.2078 day⁻¹. Surface analyses using FTIR and SEM confirmed extensive oxidative changes, as evidenced by the rising Carbonyl Index and surface erosion. TGA also showed reduced thermal stability of the treated polymer, suggesting microbial chain scission. These findings demonstrate the strong degradative ability of H. paralvei UUNT_MP29 and highlight the GIT of plastic-exposed aquatic animals as a promising area for discovering powerful biocatalysts for microplastic cleanup. Full article

Airfoil fin Printed Circuit Heat Exchangers (PCHEs) offer significant advantages in reducing flow resistance, promoting turbulence, and enhancing heat transfer performance due to their discrete fin configuration. However, compared with conventional continuous-channel structures, the geometric discontinuities and sharp trailing edges introduced by discrete fins tend to induce severe stress concentration at the fin roots, resulting in a more complex structural response. In this study, a PCHE core with NACA0020 airfoil fins is investigated. Finite element analysis combined with a sequential one-way thermo-structural coupling approach is conducted to characterize the fins’ stress and deformation behavior under high temperature and pressure. The plate region is evaluated based on the linear elastic stress criteria specified in ASME Boiler and Pressure Vessel Code Section III, while localized yielding regions such as the fin roots are assessed using an equivalent plastic strain indicator. Results indicate that the structural response of the PCHE core is dominated by pressure loading under the investigated operating conditions with ΔT = 18 °C and ΔP = 12.05 MPa, whereas thermal stress caused by constrained thermal expansion mainly modifies local stress distributions and has a limited effect on global deformation. Owing to the discontinuous support provided by discrete airfoil fins, the fin roots act as the primary load-transfer path and sustain higher stress levels. The maximum von Mises stress is observed at the trailing edge of the fin root on the high-pressure side, while the largest deformation occurs in the unsupported plate region and is governed by bending. Parametric analysis indicates that, within the investigated parameter range, a fully staggered fin arrangement promotes more uniform load distribution and exhibits the most favorable structural response. In contrast, increasing the fin chord length and relative thickness reduces the overall load-carrying capacity of the core. Finally, a power-law predictive correlation for the maximum total plate deformation was developed, showing that the parameter influence on plate structural response follows the order horizontal pitch (L_h) > vertical pitch (L_v) > channel etching depth (L_e) > staggered pitch (L_s). In contrast, normalized sensitivity analysis of the maximum fin-root von Mises stress shows the order staggered pitch (L_s) > horizontal pitch (L_h) > vertical pitch (L_v) > channel etching depth (L_e), indicating that global plate deformation and local fin-root response are governed by different structural mechanisms. Full article

Ductility dip cracking (DDC) remains a persistent challenge in multipass welds of high-chromium nickel-based alloys used in the nuclear power generation industry. While dynamic recrystallization (DRX) has been observed to arrest DDC crack growth and has been associated with weld regions that experience less DDC, there exists no quantitative relationship between the extent of recrystallization in a microstructure and DDC susceptibility. This research examines the influence of intragranular carbides on DRX behavior and establishes an experimental relationship between DDC susceptibility and extent of recrystallization in high-chromium nickel-based weld metals, novel contributions for this alloy system. In this work, the DRX behavior of the weld metal of high-chromium nickel-based filler metals (FM-52, FM-52M, FM-52i, and FM-52xl) was investigated under controlled thermo-mechanical conditions, and its effect on DDC susceptibility was established. Weld metal specimens were subjected to uniaxial deformation at 1100 °C to a true strain of 2% at strain rates of 10⁻³/s and 10⁻⁴/s using a Gleeble 3800^TM. Recrystallization was quantified using electron backscatter diffraction (EBSD) via grain orientation spread (GOS) analysis and dislocation–precipitate interactions were examined using transmission electron microscopy (TEM). Strain-to-fracture (STF) testing at 950 °C was employed to assess DDC susceptibility as a function of the extent of recrystallization and grain surface area. All tested weld metals exhibited increased recrystallization and grain refinement, as the strain rate decreased from 10⁻³/s to 10⁻⁴ s. The FM-52i weld metal specimens exhibited the highest grain refinement under high temperature deformation, followed by the FM-52xl, FM-52, and FM-52M weld metals with a percent reduction in average grain surface area of 51.22%, 41.66%, 35.48%, and 24.40%, respectively. The FM-52i weld metal specimens also exhibited the highest recrystallization response, followed by FM-52M, FM-52xl, and FM-52 weld metals at 75%, 40%, 39% and 21% recrystallized, respectively. Weld metals containing strong carbide formers experienced higher recrystallization responses than those without due to precipitate–carbide interactions. All tested weld metals experienced drastic reductions in DDC response with increasing extent of recrystallization and decreasing average grain surface areas. DRX in STF specimens was observed to facilitate uniform plastic strain accumulation, lowering overall DDC susceptibility compared to non-recrystallized specimens. Full article

This work presents a finite element investigation of the thermo-mechanical response of a SiC-based power module subjected to spatially non-uniform thermal gradients during active power cycling. The multilayer package, including die, solder, and encapsulant, was modeled by elastoplastic constitutive laws to capture stress and strain evolution in time and space. Two scenarios were considered: a time–space variability with fixed gradients (an initial non-uniform temperature distribution was uniformly varied in time) and a time–space variability with time-dependent gradients (an initial non-uniform temperature was non-uniformly varied in time). Results highlight critical stress concentrations at the SiC/solder interface, with plastic strains up to 5% in the solder. This study underlines the importance of transient gradient modeling for reliability assessment and fatigue life prediction of power modules. Full article

Affective disorders, such as major depressive disorder and anxiety disorders, represent a major global health burden, with current treatments proving inadequate for a substantial proportion of patients. Emerging research highlights the microbiota–gut–brain (MGB) axis as a crucial bidirectional communication system influencing brain function and neuroplasticity through neural, endocrine, immune, and metabolic pathways. This narrative review examines probiotics—live beneficial microorganisms—as modulators of adult neurogenesis and synaptic plasticity, two processes fundamentally implicated in the pathophysiology of affective disorders. Preclinical evidence demonstrates that specific strains, particularly from the Lactobacillus and Bifidobacterium genera, promote hippocampal neurogenesis and synaptic function through epigenetic regulation via short-chain fatty acids (SCFAs), notably butyrate-mediated histone deacetylase inhibition, modulation of neuroinflammatory pathways, regulation of neurotransmitter receptor expression across glutamatergic, GABAergic, and monoaminergic systems, and production of neuroactive peptides. Clinical evidence from randomized controlled trials and recent meta-analyses indicates that probiotic supplementation produces significant reductions in depressive and anxiety symptoms, with effects correlating to changes in gut microbiota composition and peripheral neuroplasticity biomarkers, particularly brain-derived neurotrophic factor (BDNF). However, significant methodological limitations persist, including small sample sizes, lack of standardization in probiotic strains and dosages, inconsistent outcome measures, and considerable interindividual variability. While the mechanistic and clinical evidence is biologically plausible and directionally promising, it is not yet sufficient to support definitive therapeutic recommendations. Future research must prioritize adequately powered clinical trials with standardized consortia, comprehensive multi-omics biomarker panels, and precision psychobiotic strategies guided by microbiome-defined patient stratification. Full article

The sustainable stabilization of clayey soils has become a critical strategy for improving their mechanical performance while reducing environmental impact. This study compares two distinct stabilization systems applied to the same low-plasticity clay (CL) from Cartagena de Indias, Colombia: (i) lime catalyzed with sodium chloride (NaCl) and (ii) xanthan gum (XG) reinforced with polypropylene fibers (PPF). A series of laboratory tests was performed to evaluate the unconfined compressive strength (q_u) and small-strain stiffness (G_o) of both systems under controlled compaction and curing conditions. The lime–NaCl system demonstrated accelerated early-age strength and stiffness development, reaching q_u values above 2.5 MPa and G_o exceeding 10 GPa after 28 days of curing, mainly attributed to enhanced pozzolanic reactions catalyzed by NaCl. Conversely, the XG–PPF blends exhibited progressive improvements in mechanical performance, achieving notable gains after 90 days due to the polymeric bonding of XG and the fiber–matrix reinforcement that enhanced ductility and post-peak behavior. When normalized through the porosity–binder index, both systems exhibited power-law trends, with the lime–NaCl mixtures displaying higher exponents indicative of cementation-controlled behavior, while the XG–PPF mixtures showed lower exponents consistent with interparticle bonding and network formation. These results highlight the complementary mechanisms of chemical and biopolymeric stabilization, providing insights into the selection of sustainable binders tailored to specific design requirements in tropical clays. This research demonstrated that the implementation of machine learning models enhanced the fitting accuracy of the two soil stabilization methods when compared with traditional mathematical regression models commonly used in geotechnical engineering. Among the tested approaches, the neural network and Gaussian process regression models exhibited the best performance, achieving R² values ranging from 0.917 to 0.980 during the validation stage. Full article

Hydrogen is a key energy carrier for achieving carbon neutrality, yet its widespread deployment is hindered by challenges associated with efficient hydrogen production, safe and reversible hydrogen storage, and hydrogen-induced embrittlement. Severe plastic deformation processes, particularly high-pressure torsion (HPT), have emerged as a powerful approach capable of addressing these challenges through extreme grain refinement, defect engineering, phase stabilization far from equilibrium, and synthesis of novel materials. This article reviews the impact of HPT on hydrogen-related materials, covering hydrogen production, hydrogen storage, and hydrogen embrittlement resistance. For hydrogen production, HPT enables the synthesis of nanostructured, defect-rich, and compositionally complex compounds, including high-entropy oxides and oxynitrides, which exhibit enhanced hydrolytic, electrocatalytic, photocatalytic, photoelectrocatalytic, and photoreforming performance. For hydrogen storage, HPT fundamentally modifies hydrogenation activation and kinetics, and modifies thermodynamics by hydrogen binding energy engineering, enabling reversible hydrogen storage at room temperature in systems such as Mg-based and high-entropy alloys. For hydrogen embrittlement resistance, HPT under optimized conditions suppresses hydrogen-assisted fracture by engineering ultrafine grains and defects (vacancies, dislocations, Lomer–Cottrell locks, D-Frank partial dislocations, stacking faults, twins, and grain boundaries) that control hydrogen diffusion, trapping, and strain localization. By integrating insights across these three domains, this article highlights HPT as a transformative strategy for developing next-generation hydrogen materials and identifies key opportunities for future research at the intersection of severe plastic deformation and hydrogen technologies. Full article

Due to a number of advantages, such as the high power-to-weight ratio of the system, the possibility of easy control and the freedom of arrangement of the system components on the machine, hydrostatic drive is one of the most popular methods of machine drive. The actuators in such a system are hydraulic cylinders that convert fluid pressure energy into mechanical energy for reciprocating motion. One disadvantage of conventional actuators is their weight, so research is being conducted to make them as light as possible. Directions for this research include the use of modern engineering materials such as composites and plastics. This paper presents the possibility of using new lightweight yet strong materials for the design of a hydraulic cylinder. The base of the hydraulic cylinder were designed and subjected to FEM numerical analyses. The base was made of PET. In addition, a composite cylinder made of wound carbon fibre was subjected to numerical analyses and experimental validation. The numerical calculations were verified in experimental studies. To improve the reliability of the numerical calculations, the material parameters of the composite materials were determined experimentally instead of being taken from the manufacturer’s data sheets. The composite cylinder achieved a weight reduction of approximately 94.4% compared to a steel cylinder (95.5 g vs. 1704 g). Under an internal pressure of 20 MPa, the composite cylinder exhibited markedly higher circumferential strain (4329 μm/m) than the steel cylinder (339.6 μm/m), and axial strain was also greater (−1237 μm/m vs. −96.4 μm/m). Full article

This work presents a combined numerical and experimental investigation into the laser machining of aluminum alloy Al 1050 H14 using a high-power Continuous Wave (CW) fiber laser. Advanced three-dimensional, coupled thermal–structural Finite Element Method (FEM) simulations are developed to model key laser–material interaction processes, including laser-induced plastic deformation, laser etching, and engraving. Cases for both static single-shot and dynamic linear scanning laser beams are investigated. The developed numerical models incorporate a Gaussian heat source and the Johnson–Cook constitutive model to capture elastoplastic, damage, and thermal effects. The simulation results, which provide detailed insights into temperature gradients, displacement fields, and stress–strain evolution, are rigorously validated against experimental data. The experiments are conducted on an integrated setup comprising a 2 kW TRUMPF CW fiber laser hosted on a 3-axis CNC milling machine, with diagnostics including thermal imaging, thermocouples, white-light interferometry, and strain gauges. The strong agreement between simulations and measurements confirms the predictive capability of the developed FEM framework. Overall, this research establishes a reliable computational approach for optimizing laser parameters, such as power, dwell time, and scanning speed, to achieve precise control in metal surface treatment and modification applications. Full article

The supporting system of super-large cooling towers is crucial for the structural safety of nuclear power plants. The X-shaped reinforced concrete column has emerged as a promising solution due to its superior stability. However, the performance of the cast-in-place base joint, which is a key force-transfer component, requires thorough investigation. This study experimentally investigates the mechanical performance of the joints under ultimate vertical compressive and tensile loads. The loads represent gravity-dominated and extreme wind uplift scenarios, respectively. A comprehensive testing program monitored load–displacement responses, strain distributions, crack propagation, and failure modes. The compression specimen failed in a ductile flexural compression manner with plastic hinge formation above the column base. In contrast, the tension specimen exhibited a tension-controlled failure pattern. Crucially, the joint remained stable after column yielding in both loading scenarios. The result validates the “strong connection–weak member” design principle. The findings confirm that the proposed cast-in-place joint possesses excellent load-bearing capacity and ductility. Therefore, the study provides a reliable design basis for the supporting structures of super-large cooling towers. Full article

In aerospace manufacturing, laser welding of TC4/TA18 dissimilar titanium alloys in bottom-locking configurations is essential for lightweight design, yet the residual stress behavior of such joints remains insufficiently understood. This study systematically examines the influence of laser power on residual stress distribution in laser-welded TC4/TA18 bottom-locking tubular joints. Welded specimens were fabricated at three distinct laser power levels (600 W, 800 W, and 1000 W). Experimental characterization included macroscopic morphology analysis and residual stress measurement using the blind-hole drilling method, among other techniques. Concurrently, a three-dimensional thermo-elastic-plastic finite element model was established based on ABAQUS 2022 to simulate the transient temperature field and stress–strain field during the welding process. The results indicate that due to the differences in thermophysical properties between the two titanium alloys and the wall thickness effect, both the temperature field and residual stress distribution of the TC4/TA18 dissimilar titanium alloy bottom-locking joints exhibit significant asymmetry. Laser power exerts a selective influence on the residual stress field: within the parameter range of this study, increasing laser power can significantly reduce the peak hoop stress of TA18 thin-walled tubes and TC4 thick-walled tubes, as well as the peak axial stress of TC4 thick-walled tubes, while remarkably increasing the peak axial stress of TA18 thin-walled tubes. The numerical simulation results are in good agreement with the experimental data, verifying that the established finite element model is an effective tool for predicting welding outcomes. Full article

The mechanical performance of cast iron is strongly governed by the morphology of its graphite phase, yet establishing a quantitative link between microstructure and macroscopic properties remains a challenge. In this study, a three-dimensional finite element method (FEM)-based micromechanical framework is proposed to analyze and predict the mechanical behavior of cast iron with representative graphite morphologies, spheroidal and flake graphite. Realistic representative volume elements (RVEs) are reconstructed based on experimental microstructural characterization and literature-based X-ray computed tomography data, ensuring geometric fidelity and statistical representativeness. Cohesive zone modeling (CZM) is implemented at the graphite/matrix interface and within the graphite phase to simulate interfacial debonding and brittle fracture, respectively. Full-field simulations of plastic strain and stress evolution under uniaxial tensile loading reveal that spheroidal graphite promotes uniform deformation, delayed damage initiation, and enhanced ductility through effective stress distribution and progressive plastic flow. In contrast, flake graphite induces severe stress concentration at sharp tips, leading to early microcrack nucleation and rapid crack propagation along the flake planes, resulting in brittle-like failure. The simulated stress–strain responses and failure modes are consistent with experimental observations, validating the predictive capability of the model. This work establishes a microstructure–property relationship in multiphase alloys through a physics-informed computational approach, demonstrating the potential of FEM-based modeling as a powerful tool for performance prediction and microstructure-guided design of cast iron and other heterogeneous materials. Full article

Nanoporous gold (NPG), characterized by a bicontinuous network of nanoscale solid ligaments and pore channels, exhibits exceptional physical and chemical properties. However, the limited strength and stiffness of traditional isotropic NPG (INPG) have constrained its engineering applications. To effectively enhance the mechanical properties of NPG, this work proposes an innovative anisotropic NPG (ANPG) architecture featuring unidirectional ligament orientation. By controlling spinodal decomposition parameters, ANPG models with preferentially aligned ligaments and INPG with random ligament orientation are constructed, spanning relative densities from 0.30 to 0.50. The ligament length and diameter of ANPG along the out-of-plane direction are twice those along other directions. Molecular dynamics simulations of tensile tests show that ANPG exhibits superior out-of-plane Young’s modulus and yield strength but reduced fracture strain compared to INPG. Crucially, ANPG maintains toughness comparable to INPG at relative densities below 0.4, offering an optimal strength-toughness balance for practical applications. Scaling law analysis demonstrates INPG follows classical bending-dominated Gibson-Ashby behavior, while ANPG exhibits a hybrid deformation mechanism with significant ligament stretching contribution. Atomic-scale analysis reveals that both structures develop dislocation-mediated plasticity initially, but ANPG transitions to localized ligament necking and fractures more rapidly, explaining its reduced ductility. Strain localization quantification, measured by atomic shear strain standard deviation, confirms the intensifier deformation concentration in ANPG at large plastic strain. These findings suggest anisotropic design as a powerful strategy for developing high-performance NPG for actuators, sensors, and catalytic systems where simultaneous mechanical robustness and functional performance are required. Full article

High-pressure pipelines in nuclear power plants (NPPs) are prone to structural failures, and the study of their failure behavior is essential to analyze and minimize damage to the surrounding structures and components. The prediction of the extent of damage is also a key parameter when designing the surrounding structures. This prediction holds significant importance, since a substantial number of NPPs globally are approaching the 60-year mark in their operational lifespan. Consequently, it becomes imperative to formulate sophisticated methodologies for assessing damage behavior of structures and components under dynamic loading conditions with a more realistic representation of the behavior. This study investigates the damage response resulting from the pipe whip phenomenon in high-pressure pipelines of nuclear power plants through numerical simulations that incorporate damage models for both concrete and steel. The proposed modeling approach was also verified with the results of a ballistics impact study. The finite element modeling (FEM) of the pipe-on-wall-impact (POWI) scenario using ABAQUS helps to implement the damage models of Johnson–Cook (J–C) and Cowper–Symonds (C–S) to steel and the Concrete Damaged Plasticity (CDP) model to concrete using a damage-based approach to determine the extent of damage and failure possibilities. The maximum stresses of the pipe attained 450 MPa for the C–S model and 387 MPa for the J–C model, with the C–S model predicting higher stresses due to its high strain rate sensitivity at extreme loads. By incorporating the damage parameters for the POWI model, a better understanding of the mechanical behavior under impact conditions can be attained. Full article