Search Results (42)

Electromagnetic pneumatic microvalves, widely used in knitting machines, typically operate based on a spring-return mechanism. When the coil is energized, the electromagnetic force overcomes the spring force to attract the armature, opening the valve. Upon de-energization, the armature returns to its original position under the restoring force of the spring, closing the valve. However, most existing electromagnetic microvalves adopt a radially asymmetric magnetic yoke design, which generates additional radial forces during operation, leading to armature misalignment or even sticking. Additionally, the inductance effect of the coil causes a significant delay in the armature release response, making it difficult to meet the knitting machine’s requirements for rapid response and high reliability. To address these issues, this paper proposes an improved electromagnetic microvalve design. First, the magnetic yoke structure is modified to be radially symmetric, eliminating unnecessary radial forces and preventing armature sticking during operation. Second, a permanent magnet assist mechanism is introduced at the armature release end to enhance release speed and reduce delays caused by the inductance effect. The effectiveness of the proposed design is validated through electromagnetic numerical simulations, and a multi-objective genetic algorithm is further employed to optimize the geometric dimensions of the electromagnet. The optimization results indicate that, while maintaining the fundamental power supply principle of conventional designs, the new microvalve structure achieves a pull-in time comparable to traditional designs during engagement but significantly reduces the release response time by approximately 80.2%, effectively preventing armature sticking due to radial forces. The findings of this study provide a feasible and efficient technical solution for the design of electromagnetic microvalves in textile machinery applications. Full article

The ongoing rise in global electricity demand highlights the need for advanced, efficient, and environmentally responsible energy conversion technologies. This research presents a comprehensive design, modeling, and experimental validation of a tubular permanent magnet linear alternator (PMLA) integrated with a free piston engine system. Linear alternators offer a direct conversion of linear motion to electricity, eliminating the complexity and losses associated with rotary generators and enabling higher efficiency and simplified system architecture. The study combines analytical modeling, finite element simulations, and a sensitivity-based design optimization to guide alternator and engine integration. Two prototype systems, designated as alpha and beta, were developed, modeled, and tested. The beta prototype achieved a maximum electrical output of 550 W at 57% efficiency using natural gas fuel, demonstrating reliable performance at elevated reciprocating frequencies. The design and optimization of specialized flexure springs were essential in achieving stable, high-frequency operation and improved power density. These results validate the effectiveness of the proposed design approach and highlight the scalability and adaptability of PMLA technology for sustainable power generation. Ultimately, this study demonstrates the potential of free piston linear generator systems as efficient, robust, and environmentally friendly alternatives to traditional rotary generators, with applications spanning hybrid electric vehicles, distributed energy systems, and combined heat and power. Full article

This study investigates the modeling and dynamic analysis of three coupled electromechanical systems, emphasizing interactions between a magnetic linear drive and frictional contact with flat springs. The experimental setup includes a table driven by a three-phase permanent magnet linear synchronous motor (PMLSM) using an LMCA4 inductor, LMCAS3 magnetic track, and Xenus XTL controller. Mechanical phenomena such as stick-slip friction and impulsive loads are observed, particularly due to the rapid buckling of flat springs. These springs transition between sliding friction and fixation, impacting the motor’s operation during reciprocating velocity trajectories and generating acoustic emissions. Numerical simulations using COMSOL Multiphysics evaluate the magnetic field and system geometry in two- and three-dimensional spaces. Key findings include mechanical stick-slip vibrations, numerical modeling of the linear drive, and comparative analysis of experimental and simulated inductor current variations. Additionally, energy loss mechanisms under irregular loading conditions are assessed. The results highlight the coupling between friction-induced current changes and magnetic field variations, elucidating their impact on motor efficiency, vibration propagation, and acoustic emissions. The study provides insights into optimizing the design and reliability of coreless linear motors for precision applications under discontinuous loading. Full article

Magnetic springs, which can be used to replace traditional mechanical springs, have many advantages, such as necessitating no physical contact, generating no friction, no vibration or noise, and having a long lifespan. Nevertheless, their strong nonlinearity limits their widespread application. In this study, we developed a novel permanent magnet spring to address this issue: a Halbach permanent magnetic spring, with a large levitation force and an approximately linear force characteristic curve. First, we introduce the structure and the parameters of the Halbach permanent magnetic spring. Second, we describe the levitation force performance and the stiffness performance of the Halbach permanent magnetic spring using finite element analysis. Third, we analyze the trends through which different parameters influence the levitation force performance and stiffness performance. Finally, we provide recommendations for the future design of and improvement in the Halbach permanent magnetic spring. Full article

In order to solve the problem of the slow initial speed caused by the large mass of the bistable permanent magnetic actuator (PMA) in the traditional bistable permanent magnetic–electromagnetic repulsion mechanism (PM-ERM), a novel fast contact operating mechanism is proposed by using the flexible spring system (SS) between the PMA and the ERM. The novel structure can separate the mass of the PMA and the ERM at the initial phase of the interrupting process, improve the initial speed of the contact and increase the initial opening distance of the contact. Firstly, the paper conducts an extensive investigation and analysis of the principle of the existing fast operating mechanism and points out the advantages and disadvantages of the existing mechanism. In order to meet the requirement of fast interrupting and improve the service life of the mechanism, a novel mechanism is proposed. And then, the working principle of the novel mechanism is introduced. The cooperative relationship between the ERM and the PMA and the working principle and performance parameter requirements of the ERM, SS and PMA are analyzed and designed. Finally, the feasibility of the novel mechanism is verified by the experiment. The results show that the opening distance of the novel operating mechanism can reach 2.25 mm in 1 ms. Compared with 1.24 mm of the traditional operating mechanism, it improves the initial opening distance of the contact by 81.5% and is conducive to the rapid interruption of the Hybrid DC current-limiting circuit breaker (HDCCLCB). Full article

Magnetic soft continuum robots (MSCRs) hold significant potential in fulfilling the requirements of vascular interventional robots, enabling safe access to difficult-to-reach areas with enhanced active maneuverability, shape morphing capabilities, and stiffness variability. Their primary advantage lies in their tether-less actuation mechanism that can safely adapt to complex vessel structures. Existing commercial MSCRs primarily employ a magnetic-pull strategy, which suffers from insufficient driving force and a single actuation strategy, limiting their clinical applicability. Inspired by the inchworm crawling locomotion gait, we herein present a novel MSCR that integrates a magnetic sinusoidal actuation mechanism with adjustable frequency and kirigami structures. The developed MSCRs consist of two permanent magnets connected by a micro-spring, which is coated with a silicone membrane featuring a specific notch array. This design enables bio-inspired crawling with controllable velocity and active maneuverability. An analytical model of the magnetic torque and finite element analysis (FEA) simulations of the MSCRs has been constructed. Additionally, the prototype has been validated through two-dimensional in-vitro tracking experiments with actuation frequencies ranging from 1 to 10 Hz. Its stride efficiency has also been verified in a three-dimensional (3D) coronary artery phantom. Diametrically magnetized spherical chain tip enhances active steerability. Kirigami skin is coated over the novel guidewire and catheter, not only providing proximal anchorage for improved stride efficiency but also serving similar function as a cutting balloon. Under the actuation of an external magnetic field, the proposed MSCRs demonstrate the ability to traverse bifurcations and tortuous paths, indicating their potential for dexterous flexibility in pathological vessels. Full article

Conventional stator–magnet moving−iron transverse−flux linear oscillatory machines (CSMTLOMs) are widely applied in directly−drive reciprocating devices due to the merits of easy fabrication and robust mover. However, in order to keep the mover vibrating at a certain resonance frequency to save the energy and enlarge the output power, they still suffer from a higher requirement on spring stiffness due to their thick and heavy mover core, which would also narrow the frequency band with a high power factor due to the large inertial energy storage of the heavy mover. Hence, to reduce the mover core weight to reduce the demand of the spring and improve the operation performance, an improved linear oscillatory machine featured by a spoke−type interior permanent magnet inner stator (ISMTLOM) is proposed. Benefiting from its separated two stators, the tangential flux in the radial plane can return through the inner stator core, so that the yoke of the mover core can be eliminated directly. Then, to analytically investigate the influence of the special axial local saturation effect, the segmental equivalent magnetic circuit (EMC) model of the ISMTLOM is established, wherein a saturation coefficient is introduced to quantitatively consider the local saturation effect on the output force. Consequently, several important size parameters are optimally selected when keeping the same outer diameter and copper loss as that of the CSMTLOM. Afterward, the three−dimension finite element algorithm (3D FEA) is adopted for the electromagnetic performance validation and comparison. Finally, it is found that the nonlinear segmental EMC corrected by the saturation coefficient can quickly predict the output force more accurately within the wide load range, and benefiting from the topology improvement, the ISMTLOM has the merits over the CSMTLOM in its smoother output force, much lighter mover core, and less demand of mechanical spring stiffness, whilst preserving the similar output force density. Full article

This paper presents a comprehensive state-of-the-art review of magnetic negative stiffness (MNS) devices in the realm of vibration isolation systems, spanning from foundational theoretical models to practical engineering applications. The emergence of MNS technology represents a significant advancement in the field of vibration isolation, introducing a method capable of achieving near-zero stiffness to effectively attenuate low-frequency vibration. Through a systematic exploration of the evolution of vibration isolation methodologies—encompassing passive, active, and hybrid techniques—this article elucidates the underlying principles of quasi-zero stiffness (QZS) and investigates various configurations of MNS isolators, such as the linear spring, bending beam, level spring-link, and cam-roller designs. Our comprehensive analysis extends to the optimization and application of these isolators across diverse engineering domains, highlighting their pivotal role in enhancing the isolation efficiency against low-frequency vibrations. By integrating experimental validations with theoretical insights, this study underscores the transformative potential of MNS devices in redefining vibration isolation capabilities, particularly in expanding the isolation frequency band while preserving the load-bearing capacities. As the authors of this review, not only are the current advancements within MNS device research cataloged but also future trajectories are projected, advocating for continued innovation and tailored designs to fully exploit the advantages of MNS technology in specialized vibration isolation scenarios. Full article

This study explores the design and optimization of thermomagnetic generators with a primary emphasis on enhancing energy efficiency. The core objectives revolve around improving power generation and efficient heat dissipation. We conducted an extensive investigation, systematically varying parameters such as dimensions, coil turns, and material properties, including temperatures and magnetization. At the heart of this research lies the utilization of the variable magnetic susceptibility of ferromagnetic–paramagnetic materials within distinct temperature zones. Gadolinium (Gd) was selected due to its unique Curie temperature (TC) closely aligned with room temperature. The Gd disk’s motion serves a dual purpose—acting as a heat conveyor from source to sink and inducing voltages. The synergy between a copper wire coiled around the Gd disk and the magnetic field generated by a permanent magnet (PM) facilitates voltage induction. The dynamic motion of the Gd disk, driven by changes in net forces (permanent magnet force, gravity force, and spring force), powers this energy conversion process. This versatile technique holds promise across various applications, especially in scenarios characterized by significant waste heat, such as engines and solar panels. Our multifaceted optimization approach not only enhances our understanding of thermomagnetic generators but also underscores their potential as sustainable and efficient contributors to energy solutions. Full article

In recent years, capsule endoscopes (CEs) have appeared as an advanced technology for the diagnosis of gastrointestinal diseases. However, only capturing the images limits the advanced diagnostic procedures and so on in CE’s applications. Herein, considering other extended functions like tissue sampling, a novel wireless biopsy CE has been presented employing active locomotion. Two permanent magnets (PMs) have been placed into the robots, which control the actuation of the capsule robot (CR) and biopsy mechanism by employing an external electromagnetic actuation (EMA) system. A spring has been attached to the biopsy mechanism to retract the biopsy tool after tissue collection. A camera module has also been attached to the front side of the CR to detect the target point and observe the biopsy process on the lesion. A prototype of CR was fabricated with a diameter of 12 mm and a length of 32 mm. A spring mechanism with a biopsy needle was placed inside the CR and sprang out around 5 mm. An in vitro experiment was conducted, which demonstrated the precise control translation (2 mm/s and 3 mm/s in the x and y directions, respectively) and desired extrusion of the biopsy mechanism ($~5 \mathrm{m}\mathrm{m})$ for sampling the tissue. A needle-based biopsy capsule robot (NBBCR) has been designed to perform the desired controlled locomotion and biopsy function by external force. This proposed active locomoted untethered NBBCR can be wirelessly controlled to perform extended function precisely, advancing the intestinal CE technique for clinical applications. Full article

In Fukuroi City Japan, greenhouses are usually used for crown musk melon (CMM) cultivation. When the temperature inside the greenhouse is lower than 25 °C, the CMM quality deteriorates. Hence, from late autumn until the middle of spring, oil is used to supply hot water to greenhouses from a boiler through a heat exchanger . However, since oil prices have recently soared, fuel expenses have drastically increased which heavily pressures the CMM business. In addition, with the promotion of the carbon-neutral policy, environmentally friendly heat sources are emphasized instead of fossil fuels. The TSK corporation has produced a new inducing heating (IH) source where heat is generated by rotating a plate on which a couple of permanent magnets are mounted using a motor. Since the rotation speed is easily controlled, the IH heat source capacity can be freely adjusted. To apply the IH source to the greenhouse, an experimental system was created in this study. During the experiment, water inside a vessel (maximum volume of 90 L) was heated to 70 °C by the IH system. Then, the heated water was circulated for heat dissipation through a heat exchanger by a pump. When the temperature of the water was lower than the target temperature, the IH system restarted to heat the water back up to 70 °C. Under several experimental conditions, the heating time, reheating time, and electric power were measured and evaluated. It was confirmed that the new IH heat source could possibly be applied to greenhouses. Full article

For projectile impact penetration experiment, batteries or capacitors are usually used as power sources for projectile-borne recording devices. However, these power sources are easy to fail under high impact. In this paper, a small-impact magnetoelectric generator is introduced, which converts impact force into electrical energy to supply power for devices. The influence of generator structure on force–electricity conversion efficiency is analyzed. Based on the analysis, a small-impact magnetoelectric generator with double springs and two-part coils is designed. A hammer test is carried out on the generator. The test results show that this generator structure would achieve higher force–electricity conversion efficiency under small space. Full article

This paper reports the design and optimization of a permanent magnet-based spring. The aim of the optimization, performed using a particular form of the self-organizing map (SOM) algorithm, was to determine the dimensions of a ring PM-based spring with a force–displacement curve similar to a desired one. For each step in the optimization process, a spring composed of different ring-shaped magnets was analyzed using a semi-analytical model. Its characteristic was compared with the desired one to search for a minimum cost function obtained by subtracting the evaluated and the desired force–displacement curve. The resulting algorithm was efficient in the design of a spring with a desired characteristic. The geometry obtained was used to study an electrodynamic damper based on the exploitation of the interaction between the moving magnet of the spring and a conductive cylinder. A parametric analysis was performed: the damping effect grows when the cylinder thickness increases and decreases with the gap between the cylinder and the magnets. Also, the cylinder thickness needed to reduce to one the number of overshoots in the moving magnet’s position decreases with the gap increase. Computations were performed using the research code EN4EM (Electric Network 4 ElectroMagnetics) developed by the authors. Full article

Vibration-energy harvesting is an effective strategy for replacing batteries and provides a long-term power supply to microelectronic devices. Harvesting vibration energy from human motions has attracted research attention in recent years. Here, a novel low-frequency hybrid piezoelectric and electromagnetic broadband harvester is proposed. Two parallel piezoelectric cantilever beams support the harvester and capture environmental vibration energy based on the piezoelectric effect. A permanent magnet is connected by springs to the two beams, and a fixed coil surrounds the moving permanent magnet, enabling energy conversion via the electromagnetic effect and the proof mass. The parameters influencing the output power of the harvester are optimized numerically to boost the harvester’s performance. The output power of the proposed hybrid harvester is compared with that of a piezoelectric harvester and an electromagnetic harvester. The simulation results show that the output power is significantly higher for the hybrid harvester than for the piezoelectric and electromagnetic harvesters, and the bandwidth is broader owing to the double cantilevers. An experiment is conducted using a prototype of the hybrid harvester to evaluate its output power. The results show multiple resonant peaks, an extended bandwidth, and a maximum power of 6.28 mW. In contrast, the maximum harvested power of the piezoelectric harvester is only 5.15 mW at 9.6 Hz. Full article

Pipelines are typically used to transport oil, natural gas, water, etc. It is one of the most effective methods for transferring fluids over long distances. However, long-term usage of these pipes without maintenance results in the formation of residues, which will pave the way for pipeline accidents and soil contamination. To ensure the safety and protection of resources, these sustainable pipelines need to be inspected to avoid losses. This work aims to investigate various internal defect leaks in the non-uniform thickness of sustainable water pipes that are joined with a pipe expander. The magnetic flux leakage technique was implemented to evaluate these defects by means of a flexible GMR sensor array. An inspection robot containing two units was fabricated with the aid of 3D printing. The power unit provides the necessary thrust to actuate the entire robot whereas the sensing unit is responsible for analyzing the leaks. The robot’s movement is predicted by the MPU6050 and ultrasonic distance sensors that are plotted as motion plots. The sensing unit consists of permanent magnets and a giant magnetoresistance (GMR) array to interrogate the flux leakage in the defect region. The flux leakage from the defects was stored with the help of an Arduino microcontroller, which controls the overall process. In addition, the spring suspension is provided to regulate the motion of the robot. The flux leakage from the defect region was plotted as waveform graphs. Thus, the results are effectively presented and compared. The calculated signal-to-noise ratio (SNR) of the magnetic flux leakages (MFLs) for 4.5 mm-thick pipe defects was 12 to 20.8 dB, and for 6.52 mm-thick pipe defects, it was 9.5 to 19 dB. In sum, the MFL technique provides a reliable method for the sustainable development of water supply to wide areas. Full article