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Keywords = passivating contacts

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16 pages, 23926 KiB  
Article
Electrical Connector Assembly Based on Compliant Tactile Finger with Fingernail
by Wenhui Yang, Hongliang Zhao, Chengxiao He and Longhui Qin
Biomimetics 2025, 10(8), 512; https://doi.org/10.3390/biomimetics10080512 - 5 Aug 2025
Abstract
Robotic assembly of electrical connectors enables the automation of high-efficiency production of electronic products. A rigid gripper is adopted as the end-effector by the majority of existing works with a force–torque sensor installed at the wrist, which suffers from very limited perception capability [...] Read more.
Robotic assembly of electrical connectors enables the automation of high-efficiency production of electronic products. A rigid gripper is adopted as the end-effector by the majority of existing works with a force–torque sensor installed at the wrist, which suffers from very limited perception capability of the manipulated objects. Moreover, the grasping and movement actions, as well as the inconsistency between the robot base and the end-effector frame, tend to result in angular misalignment, usually leading to assembly failure. Bio-inspired by the human finger, we designed a tactile finger in this paper with three characteristics: (1) Compliance: A soft ‘skin’ layer provides passive compliance for plenty of manipulation actions, thus increasing the tolerance for alignment errors. (2) Tactile Perception: Two types of sensing elements are embedded into the soft skin to tactilely sense the involved contact status. (3) Enhanced manipulation force: A rigid fingernail is designed to enhance the manipulation force and enable potential delicate operations. Moreover, a tactile-based alignment algorithm is proposed to search for the optimal orientation angle about the z axis. In the application of U-disk insertion, the three characteristics are validated and a success rate of 100% is achieved, whose generalization capability is also validated through the assembly of three types of electrical connectors. Full article
(This article belongs to the Section Bioinspired Sensorics, Information Processing and Control)
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20 pages, 5568 KiB  
Article
Dynamic Wear Modeling and Experimental Verification of Guide Cone in Passive Compliant Connectors Based on the Archard Model
by Yuanping He, Bowen Wang, Feifei Zhao, Xingfu Hong, Liang Fang, Weihao Xu, Ming Liao and Fujing Tian
Polymers 2025, 17(15), 2091; https://doi.org/10.3390/polym17152091 - 30 Jul 2025
Viewed by 230
Abstract
To address the wear life prediction challenge of Guide Cones in passive compliant connectors under dynamic loads within specialized equipment, this study proposes a dynamic wear modeling and life assessment method based on the improved Archard model. Through integrated theoretical modeling, finite element [...] Read more.
To address the wear life prediction challenge of Guide Cones in passive compliant connectors under dynamic loads within specialized equipment, this study proposes a dynamic wear modeling and life assessment method based on the improved Archard model. Through integrated theoretical modeling, finite element simulation, and experimental validation, we establish a bidirectional coupling framework analyzing dynamic contact mechanics and wear evolution. By developing phased contact state identification criteria and geometric constraints, a transient load calculation model is established, revealing dynamic load characteristics with peak contact forces reaching 206.34 N. A dynamic contact stress integration algorithm is proposed by combining Archard’s theory with ABAQUS finite element simulation and ALE adaptive meshing technology, enabling real-time iterative updates of wear morphology and contact stress. This approach constructs an exponential model correlating cumulative wear depth with docking cycles (R2 = 0.997). Prototype experiments demonstrate a mean absolute percentage error (MAPE) of 14.6% between simulated and measured wear depths, confirming model validity. With a critical wear threshold of 0.8 mm, the predicted service life reaches 45,270 cycles, meeting 50-year operational requirements (safety margin: 50.9%). This research provides theoretical frameworks and engineering guidelines for wear-resistant design, material selection, and life evaluation in high-reliability automatic docking systems. Full article
(This article belongs to the Section Polymer Processing and Engineering)
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11 pages, 2547 KiB  
Article
Simultaneous Remote Non-Invasive Blood Glucose and Lactate Measurements by Mid-Infrared Passive Spectroscopic Imaging
by Ruka Kobashi, Daichi Anabuki, Hibiki Yano, Yuto Mukaihara, Akira Nishiyama, Kenji Wada, Akiko Nishimura and Ichiro Ishimaru
Sensors 2025, 25(15), 4537; https://doi.org/10.3390/s25154537 - 22 Jul 2025
Viewed by 302
Abstract
Mid-infrared passive spectroscopic imaging is a novel non-invasive and remote sensing method based on Planck’s law. It enables the acquisition of component-specific information from the human body by measuring naturally emitted thermal radiation in the mid-infrared region. Unlike active methods that require an [...] Read more.
Mid-infrared passive spectroscopic imaging is a novel non-invasive and remote sensing method based on Planck’s law. It enables the acquisition of component-specific information from the human body by measuring naturally emitted thermal radiation in the mid-infrared region. Unlike active methods that require an external light source, our passive approach harnesses the body’s own emission, thereby enabling safe, long-term monitoring. In this study, we successfully demonstrated the simultaneous, non-invasive measurements of blood glucose and lactate levels of the human body using this method. The measurements, conducted over approximately 80 min, provided emittance data derived from mid-infrared passive spectroscopy that showed a temporal correlation with values obtained using conventional blood collection sensors. Furthermore, to evaluate localized metabolic changes, we performed k-means clustering analysis of the spectral data obtained from the upper arm. This enabled visualization of time-dependent lactate responses with spatial resolution. These results demonstrate the feasibility of multi-component monitoring without physical contact or biological sampling. The proposed technique holds promise for translation to medical diagnostics, continuous health monitoring, and sports medicine, in addition to facilitating the development of next-generation healthcare technologies. Full article
(This article belongs to the Special Issue Feature Papers in Sensing and Imaging 2025)
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10 pages, 2398 KiB  
Article
APTES-Modified Interface Optimization in PbS Quantum Dot SWIR Photodetectors and Its Influence on Optoelectronic Properties
by Qian Lei, Lei Rao, Wencan Deng, Xiuqin Ao, Fan Fang, Wei Chen, Jiaji Cheng, Haodong Tang and Junjie Hao
Colloids Interfaces 2025, 9(4), 49; https://doi.org/10.3390/colloids9040049 - 22 Jul 2025
Viewed by 282
Abstract
Lead sulfide colloidal quantum dots (PbS QDs) have demonstrated great potential in short-wave infrared (SWIR) photodetectors due to their tunable bandgap, low cost, and broad spectral response. While significant progress has been made in surface ligand modification and defect state passivation, studies focusing [...] Read more.
Lead sulfide colloidal quantum dots (PbS QDs) have demonstrated great potential in short-wave infrared (SWIR) photodetectors due to their tunable bandgap, low cost, and broad spectral response. While significant progress has been made in surface ligand modification and defect state passivation, studies focusing on the interface between QDs and electrodes remain limited, which hinders further improvement in device performance. In this work, we propose an interface engineering strategy based on 3-aminopropyltriethoxysilane (APTES) to enhance the interfacial contact between PbS QD films and ITO interdigitated electrodes, thereby significantly boosting the overall performance of SWIR photodetectors. Experimental results demonstrate that the optimal 0.5 h APTES treatment duration significantly enhances responsivity by achieving balanced interface passivation and charge carrier transport. Moreover, The APTES-modified device exhibits a controllable dark current and faster photo-response under 1310 nm illumination. This interface engineering approach provides an effective pathway for the development of high-performance PbS QD-based SWIR photodetectors, with promising applications in infrared imaging, spectroscopy, and optical communication. Full article
(This article belongs to the Special Issue State of the Art of Colloid and Interface Science in Asia)
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22 pages, 5400 KiB  
Article
Polyaniline/Ti3C2 MXene Composites with Artificial 3D Biomimetic Surface Structure of Natural Macaw Feather Applied for Anticorrosion Coatings
by Chen-Cheng Chien, Yu-Hsuan Liu, Kun-Hao Luo, Ting-Yun Liu, Yi-Ting Kao, Shih-Harn Yang and Jui-Ming Yeh
Biomimetics 2025, 10(7), 465; https://doi.org/10.3390/biomimetics10070465 - 15 Jul 2025
Viewed by 324
Abstract
In this paper, a series of polyaniline (PANI)/Ti3C2 MXene composites (PMCs) with a biomimetic structure were prepared and employed as an anticorrosion coating application. First, the PANI was synthesized by oxidative polymerization with ammonium persulfate as the oxidant. Then, 2D [...] Read more.
In this paper, a series of polyaniline (PANI)/Ti3C2 MXene composites (PMCs) with a biomimetic structure were prepared and employed as an anticorrosion coating application. First, the PANI was synthesized by oxidative polymerization with ammonium persulfate as the oxidant. Then, 2D Ti3C2 MXene nanosheets were prepared by treating the Ti3AlC2 using the optimized minimally intensive layer delamination (MILD) method, followed by characterization via XRD and SEM. Subsequently, the PMC was prepared by the oxidative polymerization of aniline monomers in the presence of Ti3C2 MXene nanosheets, followed by characterization via FTIR, XRD, SEM, TEM, CV, and UV–Visible. Eventually, the PMC coatings with the artificial biomimetic surface structure of a macaw feather were prepared by the nano-casting technique. The corrosion resistance of the PMC coatings, evaluated via Tafel polarization and Nyquist impedance measurements, shows that increasing the MXene loading up to 5 wt % shifts the corrosion potential (Ecorr) on steel from −588 mV to −356 mV vs. SCE, reduces the corrosion current density (Icorr) from 1.09 µA/cm2 to 0.035 µA/cm2, and raises the impedance modulus at 0.01 Hz from 67 kΩ to 3794 kΩ. When structured with the hierarchical feather topography, the PMC coating (Bio-PA-MX-5) further advances the Ecorr to +103.6 mV, lowers the Icorr to 7.22 × 10−4 µA/cm2, and boosts the impedance to 96,875 kΩ. Compared to neat coatings without biomimetic structuring, those with engineered biomimetic surfaces showed significantly improved corrosion protection performance. These enhancements arise from three synergistic mechanisms: (i) polyaniline’s redox catalysis accelerates the formation of a dense passive oxide layer; (ii) MXene nanosheets create a tortuous gas barrier that cuts the oxygen permeability from 11.3 Barrer to 0.9 Barrer; and (iii) the biomimetic surface traps air pockets, raising the water contact angle from 87° to 135°. This integrated approach delivers one of the highest combined corrosion potentials and impedance values reported for thin-film coatings, pointing to a general strategy for durable steel protection. Full article
(This article belongs to the Section Biomimetic Design, Constructions and Devices)
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14 pages, 1459 KiB  
Article
Research on the Dynamic Response of the Catenary of the Co-Located Railway for Conventional/High Speed Trains in High-Wind Area
by Guanghui Li, Yongzhi Gou, Binqian Guo, Hongmei Li, Enfan Cao and Junjie Ma
Infrastructures 2025, 10(7), 182; https://doi.org/10.3390/infrastructures10070182 - 11 Jul 2025
Viewed by 236
Abstract
To establish a theoretical foundation for assessing the dynamic performance of high-speed train catenary systems in wind-prone regions, this study develops a coupled pantograph–catenary model using ANSYS(2022R1) APDL. The dynamic responses of conventional high-speed pantographs traversing both mainline and transition sections are analyzed [...] Read more.
To establish a theoretical foundation for assessing the dynamic performance of high-speed train catenary systems in wind-prone regions, this study develops a coupled pantograph–catenary model using ANSYS(2022R1) APDL. The dynamic responses of conventional high-speed pantographs traversing both mainline and transition sections are analyzed under varying operational conditions. The key findings reveal that an elevated rated tension in the contact wire and messenger wire reduces the pantograph lift in wind areas with no crosswind compared to non-wind areas, with an average lift reduction of 8.52% and diminished standard deviation, indicating enhanced system stability. Under a 20 m/s crosswind, both tested pantograph designs maintain contact force and dynamic lift within permissible thresholds, while significant catenary undulations predominantly occur at mid-span locations. Active control strategies preserve the static lift force but induce pantograph flattening under compression, reducing aerodynamic drag and resulting in smaller contact force fluctuations relative to normal-speed sections. In contrast, passive control increases static lift, thereby causing greater fluctuations in contact force compared to baseline conditions. The superior performance of active control is attributed to its avoidance of static lift amplification, which dominates the dynamic response in passive systems. Full article
(This article belongs to the Special Issue The Resilience of Railway Networks: Enhancing Safety and Robustness)
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17 pages, 2146 KiB  
Article
Synthesis and Antiviral Activity of Nanowire Polymers Activated with Ag, Zn, and Cu Nanoclusters
by Thomas Thomberg, Hanna Bulgarin, Andres Lust, Jaak Nerut, Tavo Romann and Enn Lust
Pharmaceutics 2025, 17(7), 887; https://doi.org/10.3390/pharmaceutics17070887 - 6 Jul 2025
Viewed by 484
Abstract
Background/Objectives: Airborne viral diseases pose a health risk, due to which there is a growing interest in developing filter materials capable of capturing fine particles containing virions from the air and that also have a virucidal effect. Nanofiber membranes made of poly(vinylidene fluoride) [...] Read more.
Background/Objectives: Airborne viral diseases pose a health risk, due to which there is a growing interest in developing filter materials capable of capturing fine particles containing virions from the air and that also have a virucidal effect. Nanofiber membranes made of poly(vinylidene fluoride) dissolved in N,N-dimethylacetamide and functionalized with copper, silver, and zinc nanoclusters were fabricated via electrospinning. This study aims to evaluate and compare the virucidal effects of nanofibers functionalized with metal nanoclusters against the human influenza A virus A/WSN/1933 (H1N1) and SARS-CoV-2. Methods: A comprehensive characterization of materials, including X-ray diffraction, scanning electron microscopy, microwave plasma atomic emission spectroscopy, thermogravimetric analysis, contact angle measurements, nitrogen sorption analysis, mercury intrusion porosimetry, filtration efficiency, and virucidal tests, was used to understand the interdependence of the materials’ physical characteristics and biological effects, as well as to determine their suitability for application as antiviral materials in air filtration systems. Results: All the filter materials tested demonstrated very high particle filtration efficiency (≥98.0%). The material embedded with copper nanoclusters showed strong virucidal efficacy against the SARS-CoV-2 alpha variant, achieving an approximately 1000-fold reduction in infectious virions within 12 h. The fibrous nanowire polymer functionalized with zinc nanoclusters was the most effective material against the human influenza A virus strain A/WSN/1933 (H1N1). Conclusions: The materials with Cu nanoclusters can be used with high efficiency to passivate and kill the SARS-CoV-2 alpha variant virions, and Zn nanoclusters modified activated porous membranes for killing human influenza A virus A7WSN/1933 (H1N1) virions. Full article
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15 pages, 2226 KiB  
Article
Perovskite Solar Cells Modified with Conjugated Self-Assembled Monolayers at Buried Interfaces
by Guorong Zhou, Faeze Hashemi, Changzeng Ding, Xin Luo, Lianping Zhang, Esmaeil Sheibani, Qun Luo, Askhat N. Jumabekov, Ronald Österbacka, Bo Xu and Changqi Ma
Nanomaterials 2025, 15(13), 1014; https://doi.org/10.3390/nano15131014 - 1 Jul 2025
Viewed by 584
Abstract
In recent years, inverted perovskite solar cells (PSCs) have garnered widespread attention due to their high compatibility, excellent stability, and potential for low-temperature manufacturing. However, most of the current research has primarily focused on the surface passivation of perovskite. In contrast, the buried [...] Read more.
In recent years, inverted perovskite solar cells (PSCs) have garnered widespread attention due to their high compatibility, excellent stability, and potential for low-temperature manufacturing. However, most of the current research has primarily focused on the surface passivation of perovskite. In contrast, the buried interface significantly influences the crystal growth quality of perovskite, but it is difficult to effectively control, leading to relatively slow research progress. To address the issue of poor interfacial contact between the hole transport-layer nickel oxide (NiOX) and the perovskite, we introduced a conjugated self-assembled monolayer (SAM), 4,4′-[(4-(3,6-dimethoxy-9H-carbazole)triphenylamine)]diphenylacetic acid (XS21), which features triphenylamine dicarboxylate groups. For comparison, we also employed the widely studied phosphonic acid-based SAM, [2-(3,6-dimethoxy-9H-carbazole-9-yl)ethyl] phosphonic acid (MeO-2PACz). A systematic investigation was carried out to evaluate the influence of these SAMs on the performance and stability of inverted PSCs. The results show that both XS21 and MeO-2PACz significantly enhanced the crystallinity of the perovskite layer, reduced defect densities, and suppressed non-radiative recombination. These improvements led to more efficient hole extraction and transport at the buried interface. Consequently, inverted PSCs incorporating XS21 and MeO-2PACz achieved impressive power-conversion efficiencies (PCEs) of 21.43% and 22.43%, respectively, along with marked enhancements in operational stability. Full article
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13 pages, 3660 KiB  
Article
The Microhardness and Chemical Composition of Different Ceramic Self-Ligating Brackets: An In Vitro Study
by Mallaury Martinez, Paul Fawaz, Patrick El Sayegh, Christophe Rapin and Bart Vande Vannet
Dent. J. 2025, 13(7), 285; https://doi.org/10.3390/dj13070285 - 23 Jun 2025
Viewed by 287
Abstract
Objectives: The aim of this study was to compare the hardness, chemical composition, and microstructure of various self-ligating ceramic orthodontic brackets and enamel. Methods: Sixty ceramic brackets (0.022″ × 0.028″) from six different orthodontic firms (Damon® Clear 2, Genius® Crystal, Empower [...] Read more.
Objectives: The aim of this study was to compare the hardness, chemical composition, and microstructure of various self-ligating ceramic orthodontic brackets and enamel. Methods: Sixty ceramic brackets (0.022″ × 0.028″) from six different orthodontic firms (Damon® Clear 2, Genius® Crystal, Empower® 2 Clear, Clarity® Ultra, Alpine SL® Clear, and Experience Ceramic®) were tested using a microhardness tester and a scanning electron microscope (SEM) equipped with energy-dispersive spectroscopy (EDS). Results: The hardness of the ceramic brackets ranged from 1969.8 to 2567.3 VH. The statistical analysis using the Kruskal–Wallis and Mann–Whitney tests revealed significant differences in microhardness between most of the ceramic brackets. Additionally, this study found that passive self-ligating brackets exhibited a significantly higher hardness than that of active self-ligating brackets (p = 0.01). The SEM analysis showed that the variations in the oxygen and alumina composition between the six bracket types were also statistically significant (p = 0.01). Conclusions: Among all of the ceramic brackets tested, Alpine® brackets displayed the lowest hardness values, making them a potential choice for minimizing enamel damage. Notably, the hardness of self-ligating ceramic brackets was found to be at least six times greater than that of enamel, raising concerns about their potential to cause trauma to the enamel of antagonistic teeth. Consequently, the researchers recommend avoiding bonding ceramic brackets to the mandibular teeth or elevating occlusion with turbo-bites to prevent traumatic contact during treatment. Full article
(This article belongs to the Special Issue Dental Materials Design and Innovative Treatment Approach)
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22 pages, 2918 KiB  
Article
Numerical Simulation of Hybrid Electric–Structural Control for Microdroplet Formation in Ribbed T-Junction Microchannels
by Ruyi Fu
Micromachines 2025, 16(7), 732; https://doi.org/10.3390/mi16070732 - 22 Jun 2025
Viewed by 595
Abstract
Microdroplet formation in microfluidic systems plays a pivotal role in chemical engineering, biomedicine, and energy applications. Precise control over the droplet size and formation dynamics of microdroplets is essential for optimizing performance in these fields. This work explores a hybrid control strategy that [...] Read more.
Microdroplet formation in microfluidic systems plays a pivotal role in chemical engineering, biomedicine, and energy applications. Precise control over the droplet size and formation dynamics of microdroplets is essential for optimizing performance in these fields. This work explores a hybrid control strategy that combines an active electric field with passive rib structures to regulate the droplet formation in a ribbed T-junction microchannel under an electric field. Numerical simulations based on the phase-field method are employed to analyze the effects of the electric capillary number Cae and rib height a/wc on the droplet formation mechanism. The results reveal that increasing Cae induces three distinct flow regimes of the dispersed phase: unpinning, partially pinning, and fully pinning regimes. This transition from an unpinning to a pinning regime increases the contact area between the wall and dispersed phase, restricts the flow of the continuous phase, and induces the shear stress of the wall, leading to a reduction in droplet size with the enhanced Cae. Furthermore, an increase in rib height a/wc enhances the shear stress of the continuous phase above the rib, causing a progressive shift from a fully pinning to an unpinning regime, which results in a linear decrease in droplet size. A new empirical correlation is proposed to predict droplet size S/wc2 as a function of rib height a/wc and two-phase flow rate ratio Qd/Qc: S/wc2=(0.621.8Qd/Qc)(a/w)+(0.64+0.99Qd/Qc). Full article
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21 pages, 4702 KiB  
Article
Borehole Geophysical Time-Series Logging to Monitor Passive ISCO Treatment of Residual Chlorinated-Ethenes in a Confining Bed, NAS Pensacola, Florida
by Philip T. Harte, Michael A. Singletary and James E. Landmeyer
Hydrology 2025, 12(6), 155; https://doi.org/10.3390/hydrology12060155 - 18 Jun 2025
Viewed by 459
Abstract
In-situ chemical oxidation (ISCO) is a common method to remediate chlorinated ethene contaminants in groundwater. Monitoring the effectiveness of ISCO can be hindered because of insufficient observations to assess oxidant delivery. Advantageously, potassium permanganate, one type of oxidant, provides the opportunity to use [...] Read more.
In-situ chemical oxidation (ISCO) is a common method to remediate chlorinated ethene contaminants in groundwater. Monitoring the effectiveness of ISCO can be hindered because of insufficient observations to assess oxidant delivery. Advantageously, potassium permanganate, one type of oxidant, provides the opportunity to use its strong electrical signal as a surrogate to track oxidant delivery using time-series borehole geophysical methods, like electromagnetic (EM) induction logging. Here we report a passive ISCO (P-ISCO) experiment, using potassium permanganate cylinders emplaced in boreholes, at a chlorinated ethene contamination site, Naval Air Station Pensacola, Florida. The contaminants are found primarily at the base of a shallow sandy aquifer in contact with an underlying silty-clay confining bed. We used results of the time-series borehole logging collected between 2017 and 2022 in 4 monitoring wells to track oxidant delivery. The EM-induction logs from the monitoring wells showed an increase in EM response primarily along the contact, likely from pooling of the oxidant, during P-ISCO treatment in 2021. Interestingly, concurrent natural gamma-ray (NGR) logging showed a decrease in NGR response at 3 of the 4 wells possibly from the formation of manganese precipitates coating sediments. The coupling of time-series logging and well-chemistry data allowed for an improved assessment of passive ISCO treatment effectiveness. Full article
(This article belongs to the Section Water Resources and Risk Management)
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16 pages, 2357 KiB  
Article
Levelized Cost of Energy (LCOE) of Different Photovoltaic Technologies
by Maria Cristea, Ciprian Cristea, Radu-Adrian Tîrnovan and Florica Mioara Șerban
Appl. Sci. 2025, 15(12), 6710; https://doi.org/10.3390/app15126710 - 15 Jun 2025
Viewed by 850
Abstract
Renewable energy sources are critical to the global effort to achieve carbon neutrality. Alongside hydropower, wind and nuclear plants, the photovoltaic (PV) systems developed greatly, with new PV technologies emerging in recent years. Although the conversion efficiencies are improving and the materials used [...] Read more.
Renewable energy sources are critical to the global effort to achieve carbon neutrality. Alongside hydropower, wind and nuclear plants, the photovoltaic (PV) systems developed greatly, with new PV technologies emerging in recent years. Although the conversion efficiencies are improving and the materials used have a lower impact on the environment, the feasibility of these technologies is required to be assessed. This paper proposes a levelized cost of energy (LCOE) model to assess the feasibility of five PV technologies: high-efficiency silicon heterojunction cells (HJT), N-type monocrystalline silicon cells (N-type), P-type passivated emitter and rear contact cells (PERC), N-type tunnel oxide passivated contact cells (TOPCon) and bifacial TOPCon. The LCOE considers capital investment, government incentives, operation and maintenance costs, residual value of PV modules and total energy output during the PV system’s life span. To determine the influence of PV system’s capacity over the LCOE values, three systems are analyzed for each technology: 3 kW, 5 kW and 7 kW. The results show that the largest PV systems have the lowest LCOE values, ranging from 2.39 c€/kWh (TOPCon) to 2.92 c€/kWh (HJT) when incentives are accessed, and ranging from 6.05 c€/kWh (TOPCon) to 6.51 c€/kWh (HJT) without subsidies. The 3 kW and 5 kW PV systems have higher LCOE values due to lower energy output during lifetime. Full article
(This article belongs to the Topic Clean Energy Technologies and Assessment, 2nd Edition)
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35 pages, 4434 KiB  
Article
MDO of Robotic Landing Gear Systems: A Hybrid Belt-Driven Compliant Mechanism for VTOL Drones Application
by Masoud Kabganian and Seyed M. Hashemi
Drones 2025, 9(6), 434; https://doi.org/10.3390/drones9060434 - 14 Jun 2025
Viewed by 512
Abstract
This paper addresses inherent limitations in unmanned aerial vehicle (UAV) undercarriages hindering vertical takeoff and landing (VTOL) capabilities on uneven slopes and obstacles. Robotic landing gear (RLG) designs have been proposed to address these limitations; however, existing designs are typically limited to ground [...] Read more.
This paper addresses inherent limitations in unmanned aerial vehicle (UAV) undercarriages hindering vertical takeoff and landing (VTOL) capabilities on uneven slopes and obstacles. Robotic landing gear (RLG) designs have been proposed to address these limitations; however, existing designs are typically limited to ground slopes of 6–15°, beyond which rollover would happen. Moreover, articulated RLG concepts come with added complexity and weight penalties due to multiple drivetrain components. Previous research has highlighted that even a minor 3-degree slope change can increase the dynamic rollover risks by 40%. Therefore, the design optimization of robotic landing gear for enhanced VTOL capabilities requires a multidisciplinary framework that integrates static analysis, dynamic simulation, and control strategies for operations on complex terrain. This paper presents a novel, hybrid, compliant, belt-driven, three-legged RLG system, supported by a multidisciplinary design optimization (MDO) methodology, aimed at achieving enhanced VTOL capabilities on uneven surfaces and moving platforms like ship decks. The proposed system design utilizes compliant mechanisms featuring a series of three-flexure hinges (3SFH), to reduce the number of articulated drivetrain components and actuators. This results in a lower system weight, improved energy efficiency, and enhanced durability, compared to earlier fully actuated, articulated, four-legged, two-jointed designs. Additionally, the compliant belt-driven actuation mitigates issues such as backlash, wear, and high maintenance, while enabling smoother torque transfer and improved vibration damping relative to earlier three-legged cable-driven four-bar link RLG systems. The use of lightweight yet strong materials—aluminum and titanium—enables the legs to bend 19 and 26.57°, respectively, without failure. An animated simulation of full-contact landing tests, performed using a proportional-derivative (PD) controller and ship deck motion input, validate the performance of the design. Simulations are performed for a VTOL UAV, with two flexible legs made of aluminum, incorporating circular flexure hinges, and a passive third one positioned at the tail. The simulation results confirm stable landings with a 2 s settling time and only 2.29° of overshoot, well within the FAA-recommended maximum roll angle of 2.9°. Compared to the single-revolute (1R) model, the implementation of the optimal 3R Pseudo-Rigid-Body Model (PRBM) further improves accuracy by achieving a maximum tip deflection error of only 1.2%. It is anticipated that the proposed hybrid design would also offer improved durability and ease of maintenance, thereby enhancing functionality and safety in comparison with existing robotic landing gear systems. Full article
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17 pages, 8225 KiB  
Article
Numerical Study on the Influence of Cooling-Fin Geometry on the Aero-Thermal Behavior of a Rotating Tire
by Kyoungmi Yu and SangWook Lee
Energies 2025, 18(12), 3133; https://doi.org/10.3390/en18123133 - 14 Jun 2025
Viewed by 391
Abstract
An excessive temperature rise in vehicle tires during driving can degrade dynamic performance, safety, and fuel efficiency by increasing rolling resistance and softening materials. To mitigate these issues, it is essential to enhance the cooling performance of tires without inducing significant aerodynamic penalties. [...] Read more.
An excessive temperature rise in vehicle tires during driving can degrade dynamic performance, safety, and fuel efficiency by increasing rolling resistance and softening materials. To mitigate these issues, it is essential to enhance the cooling performance of tires without inducing significant aerodynamic penalties. In this study, we propose the use of sidewall-mounted cooling fins and investigate their aero-thermal effects under both ground-contact and no-ground-contact conditions. Seven fin configurations were tested, with installation angles ranging from −67.5° to 67.5°, with positive angles indicating an orientation opposite to the direction of wheel rotation and negative angles indicating alignment with the direction of rotation. High-fidelity unsteady Reynolds-averaged Navier–Stokes simulations were conducted using the SST k-w turbulence model. The sliding mesh technique was employed to capture the transient flow behavior induced by tire rotation. The results showed that, under no-ground-contact conditions, the 45° configuration achieved a 16.8% increase in convective heat transfer with an increase in drag less than 3%. Under ground-contact conditions, the 22.5° configuration increased heat transfer by over 13% with a minimal aerodynamic penalty (~1.7%). These findings provide valuable guidance for designing passive cooling solutions that improve tire heat dissipation performance without compromising aerodynamic efficiency. Full article
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12 pages, 2301 KiB  
Article
Unveiling the Hydrogen Diffusion During Degradation of Silicon Solar Cells
by MyeongSeob Sim, Yejin Gu, Donghwan Kim and Yoonmook Kang
Energies 2025, 18(12), 3090; https://doi.org/10.3390/en18123090 - 12 Jun 2025
Viewed by 394
Abstract
We investigated monocrystalline passivated emitter rear contact cells for light- and elevated-temperature-induced degradation. Among the cell performance factors, a short current density results in a significant decrease in the short term. The quantum efficiency is also affected by carrier recombination-active defects, especially in [...] Read more.
We investigated monocrystalline passivated emitter rear contact cells for light- and elevated-temperature-induced degradation. Among the cell performance factors, a short current density results in a significant decrease in the short term. The quantum efficiency is also affected by carrier recombination-active defects, especially in the case of the reference cell, which has a decreased quantum efficiency across the wavelength, unlike the commercial cell. The front side of the cell has a diffuse hydrogen distribution, and it is related to LeTID. We observe how the hydrogen changes during each process and the changes in the profile during the degradation. The hydrogen appears to redistribute within the silicon wafer and saturate at a certain equilibrium state. The hydrogen distribution is correlated with the changes in the lifetime and, finally, short current density. Regeneration occurs depending on the hydrogen concentration within the emitter, and the closer the concentration is to saturation, the less degradation occurs. Full article
(This article belongs to the Special Issue Solar Energy and Resource Utilization—2nd Edition)
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