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Search Results (454)

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14 pages, 5840 KiB  
Article
Paint Removal Performance and Sub-Surface Microstructural Evolution of Ti6Al4V Alloy Using Different Process Parameters of Continuous Laser Cleaning
by Haoye Zeng, Biwen Li, Liangbin Hu, Yun Zhang, Ruiqing Li, Chaochao Zhou and Pinghu Chen
Coatings 2025, 15(8), 916; https://doi.org/10.3390/coatings15080916 (registering DOI) - 6 Aug 2025
Abstract
Laser cleaning technology has been increasingly applied in the removal of damaged protective coatings from aircraft components due to its environmental friendliness and high efficiency. Appropriate laser cleaning process parameters improve cleaning efficiency while preventing substrate damage. In this study, a Gaussian continuous-wave [...] Read more.
Laser cleaning technology has been increasingly applied in the removal of damaged protective coatings from aircraft components due to its environmental friendliness and high efficiency. Appropriate laser cleaning process parameters improve cleaning efficiency while preventing substrate damage. In this study, a Gaussian continuous-wave laser was used to remove the 120 μm coating on the surface of Ti6Al4V alloy. The influence of laser power (100 W to 200 W) and scanning speed (520 mm/min to 610 mm/min) on the paint removal effect was explored based on paint removal rate, surface roughness, microstructural evolution, and the hardness’ change in the direction of heat transfer. The results reveal that optimal paint removal parameters are achieved at a laser power of 100 W with a scanning speed of 550 mm/min. The surface roughness of the sample after paint removal (55 nm) is similar to that of the original substrate (56 nm). Through EBSD analysis, the influence of laser thermal accumulation on the microstructure of the substrate is relatively small. The average hardness of the cross-section after cleaning was 347 HV, which was only 3.41% higher than that of the original substrate. This confirms that parameter-controlled laser cleaning can effectively remove ~120 μm thick paint layers without inflicting damage on the substrate. Full article
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16 pages, 3316 KiB  
Article
Experimental Study on the Electromagnetic Forming Behavior of Pre-Painted Al 99.0 Sheet
by Dorin Luca, Vasile Șchiopu and Dorian D. Luca
J. Manuf. Mater. Process. 2025, 9(8), 259; https://doi.org/10.3390/jmmp9080259 - 3 Aug 2025
Viewed by 203
Abstract
Development of forming methods for surface-coated metals is a current concern due to their economic and environmental advantages. For a successful forming operation, it is necessary that both components, the substrate and the coating, are able to withstand stress without damage until the [...] Read more.
Development of forming methods for surface-coated metals is a current concern due to their economic and environmental advantages. For a successful forming operation, it is necessary that both components, the substrate and the coating, are able to withstand stress without damage until the final shape and dimensions are reached. This goal can be achieved through good knowledge of the elastic and plastic properties of the substrate and the coating, the compatibility between them, the appropriate surface treatment, and the rigorous control of technological forming parameters. Our study was carried out with flat specimens of pre-painted Al 99.0 sheet that were electromagnetically formed by bulging. Forming behavior was investigated as depending on the initial thickness of the substrate, on the aluminum sheet pretreatment, as well as on the plastic deformation path of the metal–paint structure. To verify the damage to the paint layer, tests with increasing strains were performed, and the interface between the metal and the coating layer was investigated by scanning electron microscopy. The obtained results indicate that electromagnetic forming of pre-painted sheets can be a feasible method for specific applications if the forming degree of the substrate is tightly correlated with the type of desired coating and with the pretreatment method used for the metal surface. Full article
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25 pages, 6357 KiB  
Article
Investigation of a Composite Material Painting Method: Assessment of the Mixture Curing of Organic Coatings
by Anca Barbu, Anamaria Ioana Feier, Edward Petzek and Marilena Gheorghe
Processes 2025, 13(8), 2394; https://doi.org/10.3390/pr13082394 - 28 Jul 2025
Viewed by 288
Abstract
The present investigation highlights the importance of evaluating the painting process on a composite material, namely the Kevlar validation process. Kevlar, a synthetic fabric, is well known for its remarkable strength and durability. Kevlar is used in the construction of spaceships and airplanes [...] Read more.
The present investigation highlights the importance of evaluating the painting process on a composite material, namely the Kevlar validation process. Kevlar, a synthetic fabric, is well known for its remarkable strength and durability. Kevlar is used in the construction of spaceships and airplanes because it is lightweight and five times stronger than steel. This paper will present the methods for measuring paint layer thickness in accordance with EN ISO 2808:2019, confirming that organic coatings have fully cured, and coating thickness will be measured using magnetic currents. This study will also address the topic of determining liquid resistance. The protocols for manufacturing the Kevlar specimen are in accordance with ISO 2812-2:2018 using the water immersion method and structural testing. The investigation also demonstrates the progress of the framing test following immersion in Airbus PTP metal test tubes. Full article
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19 pages, 14478 KiB  
Article
Exploring the Effects of Support Restoration on Pictorial Layers Through Multi-Resolution 3D Survey
by Emma Vannini, Silvia Belardi, Irene Lunghi, Alice Dal Fovo and Raffaella Fontana
Remote Sens. 2025, 17(14), 2487; https://doi.org/10.3390/rs17142487 - 17 Jul 2025
Viewed by 247
Abstract
Three-dimensional (3D) reproduction of artworks has advanced significantly, offering valuable insights for conservation by documenting the objects’ conservative state at both macroscopic and microscopic scales. This paper presents the 3D survey of an earthquake-damaged panel painting, whose wooden support suffered severe deformation during [...] Read more.
Three-dimensional (3D) reproduction of artworks has advanced significantly, offering valuable insights for conservation by documenting the objects’ conservative state at both macroscopic and microscopic scales. This paper presents the 3D survey of an earthquake-damaged panel painting, whose wooden support suffered severe deformation during a seismic event, posing unique restoration challenges. Our work focuses on quantifying how shape variations in the support—induced during restoration—affect the surface morphology of the pictorial layers. To this end, we conducted measurements before and after support consolidation using two complementary 3D techniques: structured-light projection to generate 3D models of the painting, tracking global shape changes in the panel, and laser-scanning microprofilometry to produce high-resolution models of localized areas, capturing surface morphology, superficial cracks, and pictorial detachments. By processing and cross-comparing 3D point cloud data from both techniques, we quantified shape variations and evaluated their impact on the pictorial layers. This approach demonstrates the utility of multi-scale 3D documentation in guiding complex restoration interventions. Full article
(This article belongs to the Special Issue New Insight into Point Cloud Data Processing)
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20 pages, 24228 KiB  
Article
Surface Treatments on Cobalt–Chromium Alloys for Layering Ceramic Paint Coatings in Dental Prosthetics
by Willi-Andrei Uriciuc, Maria Suciu, Lucian Barbu-Tudoran, Adrian-Ioan Botean, Horea Florin Chicinaș, Miruna-Andreea Anghel, Cătălin Ovidiu Popa and Aranka Ilea
Coatings 2025, 15(7), 833; https://doi.org/10.3390/coatings15070833 - 17 Jul 2025
Viewed by 652
Abstract
Ceramic dental prosthetics with internal metal structures are made from a cobalt–chromium alloy that is coated with ceramic. This study aims to validate surface treatments for the metal that enhance the adhesion of the ceramic coating under masticatory forces. Surface conditioning is performed [...] Read more.
Ceramic dental prosthetics with internal metal structures are made from a cobalt–chromium alloy that is coated with ceramic. This study aims to validate surface treatments for the metal that enhance the adhesion of the ceramic coating under masticatory forces. Surface conditioning is performed using mechanical methods, like sandblasting (SB), and thermal methods, such as oxidation (O). The ceramic coating is applied to the metal component following the conditioning process, which can be conducted using either a single method or a combination of methods. Each conditioned sample undergoes characterization through various techniques, including drop shape analysis (DSA), scanning electron microscopy (SEM), X-ray diffraction (EDX), and atomic force microscopy (AFM). After the ceramic coating is applied and subjected to thermal sintering, the metal–ceramic samples are mechanically tested to assess the adhesion of the ceramic layer. The research findings, illustrated by scanning electron microscopy (SEM) images of the metal structures’ surfaces, indicate that alloy powder particles ranging from 10 to 50 µm were either adhered to the surfaces or present as discrete dots. Particles that exceed the initial design specifications of the structure can be smoothed out using sandblasting or mechanical finishing techniques. The energy-dispersive spectroscopy (EDS) results show that, after sandblasting, fragments of aluminum oxide remain trapped on the surface of the metal structures. These remnants are considered impurities, which can negatively impact the adhesion of the ceramic to the metal substrate. The analysis focuses on the exfoliation of the ceramic material from the deformed metal surfaces. The results emphasize the significant role of the sandblasting method and the micro-topography it creates, as well as the importance of the oxidation temperature in the treatment process. Drawing on 25 years of experience in dental prosthetics and the findings from this study, this publication aims to serve as a guide for applying the ceramic bonding layer to metal surfaces and for conditioning methods. These practices are essential for enhancing the adhesion of ceramic materials to metal substrates. Full article
(This article belongs to the Special Issue Corrosion and Corrosion Prevention in Extreme Environments)
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21 pages, 7084 KiB  
Article
Chinese Paper-Cutting Style Transfer via Vision Transformer
by Chao Wu, Yao Ren, Yuying Zhou, Ming Lou and Qing Zhang
Entropy 2025, 27(7), 754; https://doi.org/10.3390/e27070754 - 15 Jul 2025
Viewed by 343
Abstract
Style transfer technology has seen substantial attention in image synthesis, notably in applications like oil painting, digital printing, and Chinese landscape painting. However, it is often difficult to generate migrated images that retain the essence of paper-cutting art and have strong visual appeal [...] Read more.
Style transfer technology has seen substantial attention in image synthesis, notably in applications like oil painting, digital printing, and Chinese landscape painting. However, it is often difficult to generate migrated images that retain the essence of paper-cutting art and have strong visual appeal when trying to apply the unique style of Chinese paper-cutting art to style transfer. Therefore, this paper proposes a new method for Chinese paper-cutting style transformation based on the Transformer, aiming at realizing the efficient transformation of Chinese paper-cutting art styles. Specifically, the network consists of a frequency-domain mixture block and a multi-level feature contrastive learning module. The frequency-domain mixture block explores spatial and frequency-domain interaction information, integrates multiple attention windows along with frequency-domain features, preserves critical details, and enhances the effectiveness of style conversion. To further embody the symmetrical structures and hollowed hierarchical patterns intrinsic to Chinese paper-cutting, the multi-level feature contrastive learning module is designed based on a contrastive learning strategy. This module maximizes mutual information between multi-level transferred features and content features, improves the consistency of representations across different layers, and thus accentuates the unique symmetrical aesthetics and artistic expression of paper-cutting. Extensive experimental results demonstrate that the proposed method outperforms existing state-of-the-art approaches in both qualitative and quantitative evaluations. Additionally, we created a Chinese paper-cutting dataset that, although modest in size, represents an important initial step towards enriching existing resources. This dataset provides valuable training data and a reference benchmark for future research in this field. Full article
(This article belongs to the Section Multidisciplinary Applications)
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34 pages, 20701 KiB  
Article
Sustainable Preservation of Historical Temples Through Ventilation Airflow Dynamics and Environmental Analysis Using Computational Fluid Dynamics
by Mongkol Kaewbumrung, Chalermpol Plengsa-Ard and Wasan Palasai
Appl. Sci. 2025, 15(13), 7466; https://doi.org/10.3390/app15137466 - 3 Jul 2025
Viewed by 562
Abstract
Preserving heritage sites is a complex challenge that requires multidisciplinary approaches, combining scientific accuracy with cultural and historical sensitivity. In alignment with UNESCO’s conservation guidelines, this study investigated the airflow dynamics and wind-induced structural effects within ancient architecture using advanced computational fluid dynamics [...] Read more.
Preserving heritage sites is a complex challenge that requires multidisciplinary approaches, combining scientific accuracy with cultural and historical sensitivity. In alignment with UNESCO’s conservation guidelines, this study investigated the airflow dynamics and wind-induced structural effects within ancient architecture using advanced computational fluid dynamics (CFD). The study site was the Na Phra Meru Historical Temple in Ayutthaya, Thailand, where the shear stress transport kω turbulence model was applied to analyze distinctive airflow patterns. A high-precision 3D computational domain was developed using Faro focus laser scanning technology, with the CFD results being validated based on onsite experimental data. The findings provided critical insights into the temple’s ventilation behavior, revealing strong correlations between turbulence characteristics, wind speed, temperature, and relative humidity. Notably, the small slit windows generated complex flow mixing, producing a large internal recirculation zone spanning approximately 70% of the central interior space. In addition to airflow distribution, the study evaluated the aerodynamic forces and rotational moments acting on the structure based on five prevailing wind directions. Based on these results, winds from the east and northeast generated the highest aerodynamic loads and rotational stresses, particularly in the lateral and vertical directions. Overall, the findings highlighted the critical role of airflow and wind-induced forces in the deterioration and long-term stability of heritage buildings. The study demonstrated the value of integrating CFD, environmental data, and structural analysis to bridge the gap between conservation science and engineering practice. Future work will explore further the interactions between wall moisture and the multi-layered pigments in mural paintings to inform preservation practices. Full article
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16 pages, 1005 KiB  
Article
Enhancing Defect Detection on Surfaces Using Transfer Learning and Acoustic Non-Destructive Testing
by Michele Lo Giudice, Francesca Mariani, Giosuè Caliano and Alessandro Salvini
Information 2025, 16(7), 516; https://doi.org/10.3390/info16070516 - 20 Jun 2025
Viewed by 342
Abstract
Debonding, especially in plastic materials, refers to the separation occurring at the interface within a bonded structure composed of two or more polymeric layers. Due to the great heterogeneity of materials and layering configurations, highly specialized expertise is often required to detect the [...] Read more.
Debonding, especially in plastic materials, refers to the separation occurring at the interface within a bonded structure composed of two or more polymeric layers. Due to the great heterogeneity of materials and layering configurations, highly specialized expertise is often required to detect the presence and extent of such defects. This study presents a novel approach that leverages transfer learning techniques to improve the detection of debonding defects across different surface types using PICUS, an acoustic diagnostic device developed at Roma Tre University for the assessment of defects in heritage wall paintings. Our method leverages a pre-trained deep learning model, adapting it to new material conditions. We designed a planar test object embedded with controlled subsurface cavities to simulate the presence of defects of adhesion and air among the layers. This was rigorously evaluated using non-destructive testing using PICUS, augmented by artificial intelligence (AI). A convolutional neural network (CNN), initially trained on this mock-up, was then fine-tuned via transfer learning on a second test object with distinct geometry and material characteristics. This strategic adaptation to varying physical and acoustic properties led to a significant improvement in classification precision of defect class, from 88% to 95%, demonstrating the effectiveness of transfer learning for robust cross-domain defect detection in challenging diagnostic applications. Full article
(This article belongs to the Special Issue Machine Learning and Artificial Intelligence with Applications)
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26 pages, 6450 KiB  
Article
Artificial Ageing Study and Evaluation of Methods for Oil Removal on Decorative Plaster in Artistic Hispano-Muslim Artworks
by Eva Vivar-García, Ana García-Bueno, Silvia Germinario, Marianna Potenza, Laura Bergamonti, Claudia Graiff and Antonella Casoli
Appl. Sci. 2025, 15(12), 6730; https://doi.org/10.3390/app15126730 - 16 Jun 2025
Viewed by 308
Abstract
This study investigates Hispano-Muslim plasterworks, exemplified by the Cuarto Real de Santo Domingo, the Madraza, and the Alhambra in Granada, focusing on cleaning methods to remove oil-based repaintings without damaging the original polychromies. To this end, samples replicating traditional materials (gypsum coating, pigments, [...] Read more.
This study investigates Hispano-Muslim plasterworks, exemplified by the Cuarto Real de Santo Domingo, the Madraza, and the Alhambra in Granada, focusing on cleaning methods to remove oil-based repaintings without damaging the original polychromies. To this end, samples replicating traditional materials (gypsum coating, pigments, and binders) and techniques (tempera painting) were prepared and subjected to an artificial ageing protocol (AAP). Subsequently, cleaning tests aimed at removing the oil repaintings were performed to recover the original polychromies. Analytical techniques, including Fourier Transform Infrared Spectroscopy (FTIR), Gas Chromatography–Mass Spectrometry (GC–MS), and colorimetry, were employed to evaluate ageing effects and cleaning efficacy. Results revealed significant chromatic alterations in vermilion and azurite bound with animal glue, while ochre remained comparatively stable. Chemical analyses indicated marked binder deterioration, including protein denaturation in animal glue and oxidation/polymerization in linseed oil. Cleaning tests demonstrated that both a heptane–acetone gel and a novel polyamidoamine–glycine (PAAGLY) treatment effectively removed oil-based repaintings while preserving the original layers. These findings highlight the critical role of pigment–binder interactions in conservation strategies and advocate for selective, minimally invasive restoration methods. Full article
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16 pages, 4345 KiB  
Article
Hatchett’s Brown (Van Dyck Red) in Oil Paintings—The Rediscovery of a Forgotten Pigment: Identification and the Historical–Technological Context
by Anna Klisińska-Kopacz and Justyna Olszewska-Świetlik
Heritage 2025, 8(6), 217; https://doi.org/10.3390/heritage8060217 - 7 Jun 2025
Viewed by 509
Abstract
Hatchett’s Brown, also known as Van Dyck Rose, was a unique pigment used in the 19th century, discovered and described by Charles Hatchett in 1803. This article presents the results of research on the identification of this pigment in the works of Henryk [...] Read more.
Hatchett’s Brown, also known as Van Dyck Rose, was a unique pigment used in the 19th century, discovered and described by Charles Hatchett in 1803. This article presents the results of research on the identification of this pigment in the works of Henryk Siemiradzki and a 17th-century painting that was overpainted in the 19th century. Advanced analytical techniques, such as XRF, SEM-EDS, and Raman spectroscopy, were used to analyze pigments from the painter’s palette and the paint layers. This study sheds light on the use of Hatchett’s Brown in painting and its potential impact on the interpretation of historical overpainting. Full article
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19 pages, 2915 KiB  
Article
Life Cycle Impact Assessment (LCIA) of Materials in Painting Conservation: A Pilot Protocol for Evaluating Environmental Impact in Cultural Heritage
by Benedetta Paolino, Fernanda Prestileo, Paola Carnazza, Federica Sacco, Alessia Strozzi, Alberta Congeduti and Andrea Macchia
Heritage 2025, 8(6), 212; https://doi.org/10.3390/heritage8060212 - 5 Jun 2025
Viewed by 1482
Abstract
This study introduces a pilot protocol for evaluating the environmental impact of materials used in the conservation of canvas paintings, applying a Life Cycle Impact Assessment (LCIA) approach. There are five common treatment phases: disinfection, consolidation (including paint layer softening and stabilization), varnish [...] Read more.
This study introduces a pilot protocol for evaluating the environmental impact of materials used in the conservation of canvas paintings, applying a Life Cycle Impact Assessment (LCIA) approach. There are five common treatment phases: disinfection, consolidation (including paint layer softening and stabilization), varnish removal, and retouching. These interventions were assessed across three scenarios: Baseline Scenario; Scenario 1, involving material substitution; and Scenario 2, focusing on process optimization. The analysis reveals that solvent-intensive phases, particularly paint softening with Methyl Ethyl Ketone (MEK) and varnish removal using White Spirit and ethanol, have the highest environmental impacts, including climate change, ecotoxicity, and human toxicity. Biocidal treatments, although used in small quantities, also show significant toxicity impacts. Scenario 1 demonstrates that targeted substitution with lower-impact solvents can reduce key impact categories, while Scenario 2 indicates that operational improvements lead to more moderate but widespread benefits. The results confirm that even in specialized fields such as cultural heritage conservation, measurable environmental improvements are achievable through informed material choices and more efficient application practices. Full article
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22 pages, 10281 KiB  
Article
From Flanders to Portugal: A Portuguese Painter in Pursuit of Prestigious Flemish Painting—Materials and Techniques Compared Through an Analytical Approach
by Vanessa Antunes, António Candeias, José Mirão, Sara Valadas, Ana Cardoso, Maria José Francisco, Alexandra Lauw, Marta Manso and Maria Luísa Carvalho
Heritage 2025, 8(6), 205; https://doi.org/10.3390/heritage8060205 - 3 Jun 2025
Viewed by 483
Abstract
This study offers fresh insights into the technical and stylistic exchanges between Flemish and Portuguese panel painting during the late 15th and early 16th centuries. By comparing two contemporaneous works, we trace Flemish influence in Portugal through a detailed materials and techniques analysis. [...] Read more.
This study offers fresh insights into the technical and stylistic exchanges between Flemish and Portuguese panel painting during the late 15th and early 16th centuries. By comparing two contemporaneous works, we trace Flemish influence in Portugal through a detailed materials and techniques analysis. Non-invasive, in situ methods—including energy dispersive X-ray fluorescence (XRF), macro-photography (MP), infrared reflectography (IRR), and dendrochronology—were used to examine each painting’s wooden support, ground layer, underdrawing, and pigment stratigraphy. Select micro-sampling analyses—micro-Fourier-transform infrared spectroscopy (μ-FTIR), scanning electron microscopy with energy dispersive spectroscopy (SEM-EDS), and micro-Raman spectroscopy (µ-Raman)—provided complementary data on binder and pigment composition. While both paintings share nearly identical pigments and layering sequences and employ comparable coating techniques, their ground compositions differ subtly. Notably, the Flemish work features extensive gold-leaf application, whereas underdrawing execution takes on principal importance in the Portuguese example. Together, these findings reveal that Jorge Afonso’s workshop developed a distinct Portuguese method—rooted in Flemish practices disseminated by Quentin Metsys—yet adapted to local materials and aesthetic priorities. Full article
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15 pages, 2827 KiB  
Article
Multi-Objective Optimization of Laser Cleaning Quality of Composite Paint Layers Based on Response Surface
by Xinqiang Ma, Yanlu Zhang, Xingqiang Hou, Yuan Ren, Zifa Xu, Wei Cheng, Xiangli Qin, Wei Guo and Qinhe Zhang
Coatings 2025, 15(6), 647; https://doi.org/10.3390/coatings15060647 - 27 May 2025
Viewed by 455
Abstract
To improve the laser cleaning surface quality of composite layers on Al alloy surfaces, a method of determining the optimal cleaning parameters is proposed that is based on the response surface methodology. It involves constructing a mathematical model of the input variables (laser [...] Read more.
To improve the laser cleaning surface quality of composite layers on Al alloy surfaces, a method of determining the optimal cleaning parameters is proposed that is based on the response surface methodology. It involves constructing a mathematical model of the input variables (laser power, scanning speed, repetition frequency, and defocusing amount). Laser cleaning experiments were conducted to analyze the effects of process parameters on paint removal performance. Using the response surface methodology (RSM), a relationship model was developed to link key factors, including paint layer removal thickness and surface roughness. The results indicate that the optimal process parameters are as follows: a laser power of 291 W, frequency of repetition of 166 kHz, scanning speed of 8425 mm/s, and defocusing amount of −17 mm. A verification test was performed to confirm the optimal parameters for the process. The error ranges for the thickness and roughness of the laser paint removal were within 1.9 μm~3.8 μm and −0.573 μm~−0.419 μm, respectively, indicating that the response surface method can be used to predict and optimize the quality of laser paint removal. These findings provide valuable insights into the laser treatment of composite paint layers on Al alloys and contribute to advances in surface treatment technology for Al alloys. Full article
(This article belongs to the Section Laser Coatings)
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23 pages, 5924 KiB  
Article
Archaeological Stratification in the St. Leucio Basilica (2nd Century BCE–6th Century CE, Canosa di Puglia, Southern Italy): Archaeometric Analysis of Pebble Pavements
by Giovanna Fioretti, Alessandro D’Alessio and Giacomo Eramo
Heritage 2025, 8(6), 186; https://doi.org/10.3390/heritage8060186 - 24 May 2025
Viewed by 378
Abstract
This paper presents the results of an archaeometric investigation of the preparatory mortars of the pebble pavements of the Basilica of St. Leucio in Canosa di Puglia (Bari, Southern Italy). The main aim of the presented study is to contribute to the dating [...] Read more.
This paper presents the results of an archaeometric investigation of the preparatory mortars of the pebble pavements of the Basilica of St. Leucio in Canosa di Puglia (Bari, Southern Italy). The main aim of the presented study is to contribute to the dating of some portions of the pebble pavements by analyzing the preparatory layers and determining whether they pertain to the basilica (6th century CE) or to the pre-existing temple (2nd century BCE–4th century CE). Further purposes are to provide information about the production technologies of the mortars and to identify the nature of the pigments found on some pebbles. In order to contribute to the dating studies of the floors, complicated by previous reuse and restoration, 12 samples of mortars, sometimes including pebbles, were collected in different areas of the site. They were analyzed by polarized light microscopy (PLM), X-ray diffractometry (XRPD), X-ray fluorescence spectroscopy (XRF), and scanning electron microscopy coupled with an energy-dispersive spectrometer (SEM-EDS). The results allowed us to advance chronological data on different pavement areas, to deepen our knowledge on mortar production, in terms of both raw materials and technology, and to identify red ochre as the pigment with which the pavement surface was painted. Full article
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26 pages, 3067 KiB  
Article
Mechanical Properties, Physical Properties and VOC Emissions of Three-Layer Particleboards with Recycled Automotive Plastics in the Core Layer
by Anna Darabošová, Tatiana Bubeníková, Iveta Čabalová, Miroslav Badida, Çağrı Olgun, Önder Tor and Mustafa Öncel
Polymers 2025, 17(11), 1438; https://doi.org/10.3390/polym17111438 - 22 May 2025
Viewed by 562
Abstract
The growing volume of plastic waste from end-of-life vehicles presents environmental concerns, driving efforts to integrate recycled plastics. This study investigates the possibility of using recycled plastic from automotive parts (painted and unpainted bumpers, fuel tanks) as a 10% filler in the core [...] Read more.
The growing volume of plastic waste from end-of-life vehicles presents environmental concerns, driving efforts to integrate recycled plastics. This study investigates the possibility of using recycled plastic from automotive parts (painted and unpainted bumpers, fuel tanks) as a 10% filler in the core layer of three-layer particleboards (P) and evaluates its impact on physical properties (water absorption—WA and thickness swelling—TS), mechanical properties (internal bonding strength—IB, modulus of rupture—MOR, modulus of elasticity—MOE and screw driving torque—SDT) and volatile organic compounds—VOC emissions. The boards were produced using conventional hot-pressing technology and analyzed according to applicable standards. Based on the results, the density of the reference (P) was 0.72 g·cm−3, while wood–plastic composites ranged from 0.70 g·cm−3 to 0.72 g·cm−3. After 24 h, WA reached 40% for reference (P) and from 36.9% (for (P) containing unpainted bumpers) to 41.9% (for (P) containing fuel tanks). TS reached 18% for (P) and from 16.8% (for (P) containing unpainted bumpers and fuel tanks) to 18.1% (for (P) containing painted bumpers). Plastic is a hydrophobic material and it is assumed that by increasing the proportion of plastic filler in the particleboards, the WA and TS of prepared boards will decrease. From the point of view of mechanical properties, values for (P) containing plastic filler were slightly lower compared to reference (P). The lowest value of IB (0.39 MPa) were reached for (P) containing painted bumpers. Plastic surface treatment could interfere with adhesion between the plastic and adhesive, weakening the bond in the core layer. For this reason, is preferable to use unpainted fillers, which provide better adhesive properties and higher structural integrity. VOC emissions from wood components consisted primarily of monoterpenes such as α-pinene, 3-carene and limonene. Adding 10% plastic to the particleboard did not increase overall VOC emissions. On the other hand, combining wood and plastic particles resulted in a reduction in overall VOC emissions. The findings confirm that recycled automotive plastics can be effectively incorporated into particleboards, maintaining standard performance while reducing reliance on virgin wood materials, making them a viable and sustainable alternative for furniture and interior applications. Full article
(This article belongs to the Special Issue Life Cycle and Utilization of Lignocellulosic Materials)
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