Search Results (85)

Accurate prediction of the state of charge (SOC) of a battery pack is essential to improve the operational efficiency and safety of energy storage systems. In this paper, we propose a novel lithium-ion battery (Lib) pack SOC prediction framework that combines redundant control correlation downscaling with Adaptive Error Variation Weighting Mechanism (AVM) fusion mechanisms. By integrating redundancy feature selection based on correlation analysis with global sensitivity analysis, the dimensionality of the input features was reduced by 81.25%. The AVM merges BiGRU’s ability to model short-term dynamics with Informer’s ability to capture long-term dependencies. This approach allows for complementary information exchange between multiple models. Experimental results indicate that on both monthly and quarterly slice datasets, the RMSE and MAE of the fusion model are significantly lower than those of the single model. In particular, the proposed model shows higher robustness and generalization ability in seasonal generalization tests. Its performance is significantly better than the traditional linear and classical filtering methods. The method provides reliable technical support for accurate estimation of SOC in battery management systems under complex environmental conditions. Full article

This paper presents a practical experiment for estimating the state-of-charge (SOC) of individual cells in a series-connected heterogeneous lithium-ion battery pack, where only the terminal voltage of the battery pack is measured. To deal with real-time computation constraints, the dense extended Kalman filter (DEKF) algorithm has been proposed in the literature, which has a significantly lower computational complexity compared to the regular extended Kalman filter for this specific estimation problem. This work supplements the existing work by conducting a real-world experiment to validate the performance of the DEKF. Specifically, experiments involving a battery pack of three cells connected in series were conducted, where the battery pack was discharged under a constant current load. A genetic algorithm was applied to identify missing model parameters, as well as tuning the DEKF for optimal convergence and accurate SOC estimation. Our experimental results confirm that the proposed DEKF accurately estimates the SOC of each cell regardless of the hardware limitations and uncertainty, making it suitable for low-cost, real-time battery management systems. In particular, the SOC estimation error can be kept well under 1% even if the initial estimate is far from the true SOC. Full article

The State of Charge (SOC) is vital for battery system management. Enhancing SOC estimation boosts system performance. This paper presents a combined framework that improves SOC estimation’s accuracy and stability for electric vehicles. The framework combines a Long Short-Term Memory (LSTM) network with an Adaptive Unscented Kalman Filter (AUKF). An Improved Arithmetic Optimization Algorithm (IAOA) fine-tunes the LSTM’s hyperparameters. Its novelty lies in its adaptive iteration algorithm, which adjusts iterations based on a threshold, optimizing computational efficiency. It also integrates a genetic mutation strategy into the AOA to overcome local optima by mutating iterations. Additionally, the AUKF’s adaptive noise algorithm updates noise covariance in real-time, enhancing SOC estimation precision. The inputs of the proposed method include battery current, voltage, and temperature, then producing an accurate SOC output. The predictions of LSTM are refined through AUKF to obtain reliable SOC estimation. The proposed framework is firstly evaluated utilizing a public dataset and then applied to battery packs on actual engineering vehicles. Results indicate that the Root Mean Square Errors (RMSEs) of the SOC estimations in practical applications are below 0.6%, and the Maximum Errors (MAX) are under 3.3%, demonstrating the accuracy and robustness of the proposed combined framework. Full article

This study presents a hybrid method for state-of-charge (SOC) estimation of lithium-ion batteries using LSTM neural networks optimized with genetic algorithms (GA), combined with Coulomb Counting (CC) as an initial estimator. Experimental tests were conducted using medium-voltage (48–72 V) lithium-ion battery packs under standardized driving cycles (NEDC and WLTP). The proposed method enhances prediction accuracy under dynamic conditions by recalibrating the LSTM output with CC estimates through a dynamic fusion parameter $\alpha$. The novelty of this approach lies in the integration of machine learning and physical modeling, optimized via evolutionary algorithms, to address limitations of standalone methods in real-time applications. The hybrid model achieved a mean absolute error (MAE) of 0.181%, outperforming conventional estimation strategies. These findings contribute to more reliable battery management systems (BMS) for electric vehicles and second-life applications. Full article

The inevitable decline in battery performance presents a major barrier to its widespread industrial application. Adaptive and accurate estimation of battery capacity is paramount for battery operation, maintenance, and residual value evaluation. In this paper, we propose a novel battery capacity estimation method based on an approximate open circuit voltage curve. The proposed method is rigorously tested using both lithium–iron–phosphate (LFP) and nickel–cobalt–manganese (NCM) battery packs at multiple charging rates under varied aging conditions. To further enhance capacity estimation accuracy, a voltage correction strategy is implemented utilizing the incremental capacity (IC) curve. This strategy also verifies the potential benefits of increasing the charging rate to shorten the overall test duration. Eventually, the capacity estimation error is consistently controlled within 2%. With optimal state of charge (SOC) interval selection, the estimation error can be further reduced to 1%. Clearly, our proposed method exhibits excellent compatibility across diverse battery materials and degradation states. This adaptability holds substantial scientific value and practical importance. It contributes to the safe and economic utilization of Li-ion batteries throughout their entire lifespan. Full article

Enhanced Battery Management Systems (BMS) are essential for improving operational efficacy and safety within Electric Vehicles (EVs), especially in tropical climates where traditional systems encounter considerable performance constraints. This research introduces a novel two-tiered deep learning framework that utilizes a two-stage Long Short-Term Memory (LSTM) framework for precise prediction of battery voltage and SoC. The first tier employs LSTM-1 forecasts individual cell voltages across a full-scale 120-cell Lithium Iron Phosphate (LFP) battery pack using multivariate time-series data, including voltage history, vehicle speed, current, temperature, and load metrics, derived from dynamometer testing. Experiments simulate real-world urban driving, with speeds from 6 km/h to 40 km/h and load variations of 0, 10, and 20%. The second tier uses LSTM-2 for SoC estimation, designed to handle temperature-dependent voltage fluctuations in high-temperature environments. This cascade design allows the system to capture complex temporal and inter-cell dependencies, making it especially effective under high-temperature and variable-load environments. Empirical validation demonstrates a 15% improvement in SoC estimation accuracy over traditional methods under real-world driving conditions. This study marks the first deep learning-based BMS optimization validated in tropical climates, setting a new benchmark for EV battery management in similar regions. The framework’s performance enhances EV reliability, supporting the growing electric mobility sector. Full article

Electric vehicles have recently gained greater attention across all countries for transportation purposes in on-road and off-road forms due to their supreme performance and clean eco-friendliness status. Lithium-ferrous phosphate batteries are the primary energy storage devices in electric vehicles due to their higher energy density, longer lifespan, and lower self-discharge rate. They also possess several technical advantages, including a wider range of applications, economic affordability, an environmentally friendly nature, and, most importantly, superior electrochemical performance, which makes them a strong competitor to lead acid batteries. In the present study, a performance and health assessment of a lithium ferrous phosphate battery (LFP) pack consisting of 23 cells connected in series balancing mode with a 7360 Wh maximum energy storage capacity has been carried out at various current ranges of operation such as 3 A, 5 A, and 8 A in a typically developed battery management system to estimate their optimized performance and overall health conditions. Further study has been conducted to investigate the characteristics of LFP packs under various power-mode conditions, ranging from 20 W to 750 W. This experimental study revealed that the LFP battery pack exhibits a remarkable state-of-charge capability, achieving 58% charging in a 3.3-h runtime period. A similar decreasing trend was also observed during power-mode operations. Furthermore, the LFP battery pack was fully charged after achieving a 50% State of Charge (SOC) under every current-mode condition, providing reliable outputs under the loading conditions. It is also stated that the state of health of the lithium ferrous phosphate is significantly higher at 92% during the entire investigation, which reflects the good thermal stability of the LFP battery pack for temperature variations from 26 °C to 31 °C. Finally, it is concluded that the LFP could be one of the most favourable energy storage systems due to its longer lifespan and its great affordability in automotive applications. Full article

In this work, a battery active grouping equalization control strategy based on model predictive control (MPC) was proposed, which can promote cell consistency, equalization speed and energy loss during the battery equalization process. The dynamic group equalization topology based on reconfigurable circuits can achieve dynamic grouping. Using a battery state observation estimator and the MPC controller, multiple non-adjacent cells can realize simultaneous equalization in a single equalization process. An algorithm is designed to determine the optimal energy transfer direction and the optimal equalization current. The objective function of this algorithm incorporates weight coefficients that represent the relative importance of equalization time and energy loss. Simulation tests are conducted to evaluate the battery pack state-of-charge (SOC) root mean square, average temperature, and equalization time under various weight coefficients. Compared with two other traditional equalization control strategies, the proposed strategy reduces the equalization time by 43.93%, decreases the battery pack SOC variance by 50.18%, and improves the energy transfer efficiency by 0.59%. Full article

Accurate estimation of the state of charge (SOC) is important for the effective management and utilization of lithium-ion battery packs. While advanced estimation methods present in scientific literature commonly rely on detailed cell parameters and laboratory-controlled conditions, practical engineering applications often require solutions applicable to battery packs with unknown or limited internal characteristics. In this context, this study compares three different SOC estimation strategies—voltage-based, coulomb counting, and charge balance methods—implemented in an independent telemetry module (TIO) and their performance against a commercial battery management system (Orion BMS2). Experimental results demonstrate that the voltage-based method provides insufficient accuracy due to its inherent sensitivity to voltage thresholds and internal resistance under load conditions. Conversely, coulomb counting, with periodic recalibration through full charging cycles, showed significantly improved accuracy, closely matching the Orion BMS2 outputs when properly initialized. The results confirm the viability of coulomb counting as a pragmatic approach for battery packs lacking detailed cell data. Future research should address reducing dependency on periodic full-charge resets by incorporating adaptive estimation techniques, such as Kalman filtering or observers, and leveraging open-circuit voltage measurements and temperature compensation to further enhance accuracy while maintaining the simplicity and external applicability of the monitoring system. Full article

The adoption rate of battery electric vehicles (EVs) is rapidly increasing. Electric vehicles differ significantly from conventional internal combustion engine vehicles and vary widely across different manufacturers. Emergency responders (ERs) and recovery personnel may have less experience with EVs and lack timely access to critical information such as the extent of the stranded energy present, high-voltage safety hazards, and post-crash handling procedures in a user-friendly manner. This paper presents a software/hardware interactive tool named Electric Vehicle Information for Incident Response Solutions (EVIRS) to aid in the quick access to emergency response and recovery information. The current prototype of EVIRS identifies EVs using the VIN or Make, Model, and Year, and offers several useful features for ERs and recovery personnel. These features include integration and easy access to emergency response procedures tailored to an identified EV, vehicle structural schematics, the quick identification of battery pack specifications, and more. For EVs that are not severely damaged, EVIRS can perform calculations to estimate stranded energy in the EV’s battery and discharge time for various power loads using either EV dashboard information or operational data accessed through the CAN interface. Knowledge of this information may be helpful in the post-crash handling, management, and storage of an EV. The functionality and accuracy of EVIRS were demonstrated through laboratory tests using a 2021 Ford Mach-E and associated data acquisition system. The results indicated that when the remaining driving range was used as an input, EVIRS was able to estimate the pack voltage with an error of less than 3 V. Conversely, when pack voltage was used as an input, the estimated state of charge (SOC) error was less than 5% within the range of 30–90% SOC. Additionally, other features, such as retrieving emergency response guides for identified EVs and accessing lessons learned from archived incidents, have been successfully demonstrated through EVIRS for quick access. EVIRS can be a valuable tool for emergency responders and recovery personnel, both in action and during offline training, by providing crucial information related to assessing EV/battery safety risks, appropriate handling, de-energizing, transport, and storage in an integrated and user-friendly manner. Full article

Road transport significantly contributes to greenhouse gas emissions in all places where it is used and therefore also in Europe, prompting the EU to set ambitious objectives for CO₂ reduction. In order to reach these objectives, the automotive industry is transitioning to electric vehicles, utilizing electric powertrains powered by battery packs. However, the longevity and reliability of these batteries are critical concerns. This review paper focuses on the advanced diagnostic techniques for effective battery State of Charge (SoC) and State of Health (SoH) monitoring. Accurate SoC/SoH estimation is crucial for optimizing battery performance, avoiding premature degradation, and ensuring driver safety. By investigating these areas, this paper aims to contribute to the development of more sustainable and durable electric vehicles, supporting the transition to cleaner transportation systems. Full article

Kalman filter (KF) is an effective way to estimate the state-of-charge (SOC), but its performance is heavily dependent on the state-space model parameters. One of the factors that causes the model parameters to change is battery aging, which is individually and non-uniformly experienced by the cells inside the battery pack. To mitigate this issue, this paper proposes an online calibration method considering the impact of cell aging and cell inconsistency. In this method, the state-of-health (SOH) levels of the individual cells are estimated using the deep learning method, and the historical parameter loop-up table is constructed to update the state-space model. The proposed calibration framework provides enhanced accuracy for cell-by-cell SOC estimation by lightweight computing devices. The SOC estimation errors of the calibrated EKF reduce to 1.81% compared to 12.1% of the uncalibrated algorithms. Full article

The transport sector is responsible for nearly a quarter of global CO₂ emissions annually, underscoring the urgent need for cleaner, more sustainable alternatives such as electric vehicles (EVs). However, the electrification of heavy goods vehicles (HGVs) has been slow due to the substantial power and battery capacity required to match the large payloads and extended operational ranges. This study addresses the research gap in battery pack design for commercial HGVs by investigating the electrical and thermal behaviour of a novel battery pack configuration using an electro-thermal model based on the equivalent circuit model (ECM). Through computationally efficient 1D modelling, this study evaluates critical factors such as cycle ageing, state of charge (SoC), and their impact on the battery’s range, initially estimated at 285 km. The findings of this study suggest that optimal cooling system parameters, including a flow rate of 18 LPM (litres per minute) and actively controlling the inlet temperature within ±7.8 °C, significantly enhance thermal performance and stability. This comprehensive electro-thermal assessment and the advanced cooling strategy set this work apart from previous studies centred on smaller EV applications. The findings provide a foundation for future research into battery thermal management system (BTMS) design and optimised charging strategies, both of which are essential for accelerating the industrial deployment of electrified HGVs. Full article

This critical review paper delves into the complex and evolving landscape of the state of health (SOH) and state of charge (SOC) in electric vehicles (EVs), highlighting the pressing need for accurate battery management to enhance safety, efficiency, and longevity. With the global shift towards EVs, understanding and improving battery performance has become crucial. The paper systematically explores various SOC estimation techniques, emphasizing their importance akin to that of a fuel gauge in traditional vehicles, and addresses the challenges in accurately determining SOC given the intricate electrochemical nature of batteries. It also discusses the imperative of SOH estimation, a less defined but critical parameter reflecting battery health and longevity. The review presents a comprehensive taxonomy of current SOC estimation methods in EVs, detailing the operation of each type and succinctly discussing the advantages and disadvantages of these methods. Furthermore, it scrutinizes the difficulties in applying different SOC techniques to battery packs, offering insights into the challenges posed by battery aging, temperature variations, and charge–discharge cycles. By examining an array of approaches—from traditional methods such as look-up tables and direct measurements to advanced model-based and data-driven techniques—the paper provides a holistic view of the current state and potential future of battery management systems (BMS) in EVs. It concludes with recommendations and future directions, aiming to bridge the gap for researchers, scientists, and automotive manufacturers in selecting optimal battery management and energy management strategies. Full article

In recent years, the number of safety accidents in new-energy electric vehicles due to lithium-ion battery failures has been increasing, and the lithium-ion battery fault diagnosis technology is particularly important to ensure the safe operation of electric vehicles. This paper proposes a method for lithium-ion battery fault diagnosis based on the historical trajectory of lithium-ion battery remaining discharge capacity in medium and long time scales. The method first utilizes the sparrow search algorithm (SSA) to identify the parameters of the second-order equivalent circuit model of the lithium-ion battery, and then estimates the state of charge (SOC) of the lithium-ion battery using the extended Kalman filter (EKF). The remaining discharge capacity is estimated according to the SOC, and finally the feature vectors are used to diagnose the faults using box plots on the medium and long time scales. Experimental results verify that the root mean squared error (RSME) and mean absolute error (MAE) of the proposed SOC estimation method are 0.0049 and 0.0034, respectively. This method can accurately identify the faulty single cell in a battery pack with low-capacity single cells and promptly detect any abnormalities in the single cell when a micro-short circuit fault occurs. Full article