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Search Results (332)

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Keywords = oxygen barrier film

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21 pages, 1652 KiB  
Article
Antimicrobial and Physicochemical Properties of Hemicellulose-Based Films Incorporating Carvacrol
by Syed Ammar Hussain, Brajendra K. Sharma, Phoebe X. Qi, Madhav P. Yadav and Tony Z. Jin
Polymers 2025, 17(15), 2073; https://doi.org/10.3390/polym17152073 - 29 Jul 2025
Viewed by 316
Abstract
Antimicrobial food packaging with natural antimicrobials and biodegradable polymers presents an innovative solution to mitigate microbial contamination, prolong freshness, reduce food waste, and alleviate environmental burden. This study developed antimicrobial hemicellulose-based films by incorporating carvacrol (1% and 2%) as a natural antimicrobial agent [...] Read more.
Antimicrobial food packaging with natural antimicrobials and biodegradable polymers presents an innovative solution to mitigate microbial contamination, prolong freshness, reduce food waste, and alleviate environmental burden. This study developed antimicrobial hemicellulose-based films by incorporating carvacrol (1% and 2%) as a natural antimicrobial agent through micro-emulsification produced by high-pressure homogenization (M-films). For comparison, films with the same formula were constructed using coarse emulsions (C-films) without high-pressure homogenization. These films were investigated for their antimicrobial efficacy, mechanical and barrier properties, and physicochemical attributes to explore their potential as sustainable antimicrobial packaging solutions. The M-films demonstrated superior antimicrobial activity, achieving reductions exceeding 4 Log CFU/mL against Listeria monocytogenes, Escherichia coli, and Salmonella enterica, compared to the C-films. High-pressure homogenization significantly reduced the emulsion’s particle size, from 11.59 to 2.55 μm, and considerably enhanced the M-film’s uniformity, hydrophobicity, and structural quality. Most importantly, the M-films exhibited lower oxygen transmission (35.14 cc/m2/day) and water vapor transmission rates (52.12 g/m2/day) than the C-films at 45.1 and 65.5 cc/m2/day, respectively, indicating superior protection against gas and moisture diffusion. Markedly improved mechanical properties, including foldability, toughness, and bubble-free surfaces, were also observed, making the M-films suitable for practical applications. This study highlights the potential of high-pressure homogenization as a method for enhancing the functional properties of hemicellulose-based films (i.e., M-films). The fabricated films offer a viable alternative to conventional plastic packaging, paving the way for safer and greener solutions tailored to modern industry needs. Full article
(This article belongs to the Special Issue Polymer-Based Coatings: Principles, Development and Applications)
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14 pages, 2646 KiB  
Article
Analog Resistive Switching Phenomena in Titanium Oxide Thin-Film Memristive Devices
by Karimul Islam, Rezwana Sultana and Robert Mroczyński
Materials 2025, 18(15), 3454; https://doi.org/10.3390/ma18153454 - 23 Jul 2025
Viewed by 367
Abstract
Memristors with resistive switching capabilities are vital for information storage and brain-inspired computing, making them a key focus in current research. This study demonstrates non-volatile analog resistive switching behavior in Al/TiOx/TiN/Si(n++)/Al memristive devices. Analog resistive switching offers gradual, controllable [...] Read more.
Memristors with resistive switching capabilities are vital for information storage and brain-inspired computing, making them a key focus in current research. This study demonstrates non-volatile analog resistive switching behavior in Al/TiOx/TiN/Si(n++)/Al memristive devices. Analog resistive switching offers gradual, controllable conductance changes, which are essential for mimicking brain-like synaptic behavior, unlike digital/abrupt switching. The amorphous titanium oxide (TiOx) active layer was deposited using the pulsed-DC reactive magnetron sputtering technique. The impact of increasing the oxide thickness on the electrical performance of the memristors was investigated. Electrical characterizations revealed stable, forming-free analog resistive switching, achieving endurance beyond 300 DC cycles. The charge conduction mechanisms underlying the current–voltage (I–V) characteristics are analyzed in detail, revealing the presence of ohmic behavior, Schottky emission, and space-charge-limited conduction (SCLC). Experimental results indicate that increasing the TiOx film thickness from 31 to 44 nm leads to a notable change in the current conduction mechanism. The results confirm that the memristors have good stability (>1500 s) and are capable of exhibiting excellent long-term potentiation (LTP) and long-term depression (LTD) properties. The analog switching driven by oxygen vacancy-induced barrier modulation in the TiOx/TiN interface is explained in detail, supported by a proposed model. The remarkable switching characteristics exhibited by the TiOx-based memristive devices make them highly suitable for artificial synapse applications in neuromorphic computing systems. Full article
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22 pages, 5400 KiB  
Article
Polyaniline/Ti3C2 MXene Composites with Artificial 3D Biomimetic Surface Structure of Natural Macaw Feather Applied for Anticorrosion Coatings
by Chen-Cheng Chien, Yu-Hsuan Liu, Kun-Hao Luo, Ting-Yun Liu, Yi-Ting Kao, Shih-Harn Yang and Jui-Ming Yeh
Biomimetics 2025, 10(7), 465; https://doi.org/10.3390/biomimetics10070465 - 15 Jul 2025
Viewed by 331
Abstract
In this paper, a series of polyaniline (PANI)/Ti3C2 MXene composites (PMCs) with a biomimetic structure were prepared and employed as an anticorrosion coating application. First, the PANI was synthesized by oxidative polymerization with ammonium persulfate as the oxidant. Then, 2D [...] Read more.
In this paper, a series of polyaniline (PANI)/Ti3C2 MXene composites (PMCs) with a biomimetic structure were prepared and employed as an anticorrosion coating application. First, the PANI was synthesized by oxidative polymerization with ammonium persulfate as the oxidant. Then, 2D Ti3C2 MXene nanosheets were prepared by treating the Ti3AlC2 using the optimized minimally intensive layer delamination (MILD) method, followed by characterization via XRD and SEM. Subsequently, the PMC was prepared by the oxidative polymerization of aniline monomers in the presence of Ti3C2 MXene nanosheets, followed by characterization via FTIR, XRD, SEM, TEM, CV, and UV–Visible. Eventually, the PMC coatings with the artificial biomimetic surface structure of a macaw feather were prepared by the nano-casting technique. The corrosion resistance of the PMC coatings, evaluated via Tafel polarization and Nyquist impedance measurements, shows that increasing the MXene loading up to 5 wt % shifts the corrosion potential (Ecorr) on steel from −588 mV to −356 mV vs. SCE, reduces the corrosion current density (Icorr) from 1.09 µA/cm2 to 0.035 µA/cm2, and raises the impedance modulus at 0.01 Hz from 67 kΩ to 3794 kΩ. When structured with the hierarchical feather topography, the PMC coating (Bio-PA-MX-5) further advances the Ecorr to +103.6 mV, lowers the Icorr to 7.22 × 10−4 µA/cm2, and boosts the impedance to 96,875 kΩ. Compared to neat coatings without biomimetic structuring, those with engineered biomimetic surfaces showed significantly improved corrosion protection performance. These enhancements arise from three synergistic mechanisms: (i) polyaniline’s redox catalysis accelerates the formation of a dense passive oxide layer; (ii) MXene nanosheets create a tortuous gas barrier that cuts the oxygen permeability from 11.3 Barrer to 0.9 Barrer; and (iii) the biomimetic surface traps air pockets, raising the water contact angle from 87° to 135°. This integrated approach delivers one of the highest combined corrosion potentials and impedance values reported for thin-film coatings, pointing to a general strategy for durable steel protection. Full article
(This article belongs to the Section Biomimetic Design, Constructions and Devices)
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24 pages, 5036 KiB  
Article
Eugenol@natural Zeolite vs. Citral@natural Zeolite Nanohybrids for Gelatin-Based Edible-Active Packaging Films
by Achilleas Kechagias, Areti A. Leontiou, Yelyzaveta K. Oliinychenko, Alexandros Ch. Stratakos, Konstantinos Zaharioudakis, Katerina Katerinopoulou, Maria Baikousi, Nikolaos D. Andritsos, Charalampos Proestos, Nikolaos Chalmpes, Aris E. Giannakas and Constantinos E. Salmas
Gels 2025, 11(7), 518; https://doi.org/10.3390/gels11070518 - 3 Jul 2025
Viewed by 415
Abstract
In this study, aligned with the principles of the circular economy and sustainability, novel eugenol@natural zeolite (EG@NZ) and citral@natural zeolite (CT@NZ) nanohybrids were developed. These nanohybrids were successfully incorporated into a pork gelatin (Gel)/glycerol (Gl) composite matrix using an extrusion–compression molding method to [...] Read more.
In this study, aligned with the principles of the circular economy and sustainability, novel eugenol@natural zeolite (EG@NZ) and citral@natural zeolite (CT@NZ) nanohybrids were developed. These nanohybrids were successfully incorporated into a pork gelatin (Gel)/glycerol (Gl) composite matrix using an extrusion–compression molding method to produce innovative active packaging films: Gel/Gl/xEG@NZ (where x = 5, 10, and 15%wt.) and Gel/Gl/xCT@NZ (where x = 5 and 10%wt.). All films exhibited zero oxygen barrier properties. Release kinetic studies showed that both EG@NZ and CT@NZ nanohybrids adsorbed up to 58%wt. of their respective active compounds. However, EG@NZ exhibited a slow and nearly complete release of eugenol, whereas CT@NZ released approximately half of its citral content at a faster rate. Consequently, the obtained Gel/Gl/xEG@NZ films demonstrated significantly higher antioxidant activity as measured by the 2,2-diphenyl-1-picrylhydrazylradical (DPPH) assay and superior antibacterial effectiveness against Escherichia coli and Listeria monocytogenes compared to their CT-based counterparts. Overall, the Gel/Gl/xEG@NZ films show strong potential for applications as active pads for fresh pork ham slices, offering zero oxygen permeability, enhanced antioxidant and antibacterial properties, and effective control of total viable count (TVC) growth, maintaining a low and steady rate beyond the 10th day of a 26-day storage period. Full article
(This article belongs to the Special Issue Edible Gel Coatings and Membranes)
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18 pages, 6158 KiB  
Article
Poly(butylene succinate) Film Coated with Hydroxypropyl Methylcellulose with Sea Buckthorn Extract and Its Ethosomes—Examination of Physicochemical and Antimicrobial Properties Before and After Accelerated UV Aging
by Szymon Macieja, Magdalena Zdanowicz, Małgorzata Mizielińska, Wojciech Jankowski and Artur Bartkowiak
Polymers 2025, 17(13), 1784; https://doi.org/10.3390/polym17131784 - 27 Jun 2025
Viewed by 372
Abstract
The new generation of food packaging should not only be biodegradable, but also provide additional protective properties for packaged products, extending their shelf life. In this paper, we present the results of research on cast-extruded poly(butylene succinate) (PBS) films coated with hydroxypropyl methylcellulose [...] Read more.
The new generation of food packaging should not only be biodegradable, but also provide additional protective properties for packaged products, extending their shelf life. In this paper, we present the results of research on cast-extruded poly(butylene succinate) (PBS) films coated with hydroxypropyl methylcellulose (HPMC) modified with CO2 extract from sea buckthorn (ES) or its ethosomes (ET) at amounts of 1 or 5 pph per HPMC. In addition, the developed films were exposed to accelerated aging (UV radiation and elevated temperature) to determine its effect on the films’ properties. Based on SEM, it can be concluded that accelerated aging results in the uncovering of the extract and ethosomes from the coating’s bulk. GPC showed a decrease in the molecular weight of PBS after treatment, additionally amplified by the presence of HPMC. However, the addition of ES or ET in low concentrations reduced the level of polyester degradation. The presence of the modified coating and its treatment increased the oxygen barrier (a decrease from 324 cm3/m2 × 24 h for neat PBS to 208 cm3/m2 × 24 h for the coated and modified PBS ET5). Despite the presence of colored extract or ethosomes in the coating, the color differences compared with neat PBS were imperceptible (ΔE < 1). The addition of 5 pph of sea buckthorn extract or its ethosomes in combination with accelerated aging resulted in the complete inhibition of the growth of E. coli and S. aureus, which was not observed in non-aged samples. The results obtained demonstrate an improvement in bioactive properties and protection against the negative effects of UV radiation on the film due to the presence of ET or ES in the coating. The developed systems could be used in the food industry as active packaging. Full article
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24 pages, 4800 KiB  
Article
Bio-Packaging Based on Pectin/Tragacanth Gum with Added Extracts of Cherry Waste from the Wine Industry as a New Generation of Active Films for the Food Industry
by Renata Dobrucka, Lukas Vapenka, Marcin Szymański, Mikołaj Pawlik, Małgorzata Lasik-Kurdyś and Małgorzata Gumienna
Foods 2025, 14(13), 2203; https://doi.org/10.3390/foods14132203 - 23 Jun 2025
Viewed by 473
Abstract
In the present paper, extracts from pomace after cherry wine production were used as biocomponents of antioxidant packages. In the study, the highest concentrations of polyphenolic compounds were obtained when a 50% ethanol solution was used as the extraction solution. The addition of [...] Read more.
In the present paper, extracts from pomace after cherry wine production were used as biocomponents of antioxidant packages. In the study, the highest concentrations of polyphenolic compounds were obtained when a 50% ethanol solution was used as the extraction solution. The addition of extracts provided statistically significant (p < 0.05) changes in water vapor transmission for the films obtained. The WVTR results are at a very low level, as values ranging from 7.96 ± 0.33 [g/m2 d] (sample 2) to 10.95 ± 0.33 [g/m2 d] (sample 1) were obtained. The addition of extract also affected the oxygen barrier. Samples without extract addition showed an OTR value of 2.42 ± 0.23 [cm3/m2 d 0.1 MPa]. A statistically significant (p < 0.05) reduction in this parameter was affected by the addition of extract to the matrix. Oxygen barrier properties ranged from 0.50 ± 0.05 (sample 3) to 0.94 ± 0.04 (sample 1), indicating high barrier properties of the packaging material. The addition of extracts caused an increase in opacity: films 3 and 4 were characterized by the highest value of the parameter, which was, respectively: 18.14 ± 27.02 and 18.97 ± 29.83 [%]. The research carried out in this study allows us to conclude that bioactive films with high application potential have been achieved and, in addition, represent a natural and ecological alternative to the materials currently used. Full article
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14 pages, 2187 KiB  
Article
UV-Shielding Biopolymer Coatings Loaded with Bioactive Compounds for Food Packaging Applications
by Matteo Gennaro, Duygu Büyüktaş, Daniele Carullo, Andrea Pinto, Sabrina Dallavalle and Stefano Farris
Coatings 2025, 15(7), 741; https://doi.org/10.3390/coatings15070741 - 21 Jun 2025
Viewed by 561
Abstract
Four natural bioactive compounds with UV-absorbing properties—curcumin, quercetin, caffeic acid, and hymecromone—were incorporated into pectin-based coatings deposited on oriented polypropylene (OPP) to develop packaging films with UV-shielding capabilities. The effects of both bioactive compounds (used individually or in combination) and coating thickness (δ [...] Read more.
Four natural bioactive compounds with UV-absorbing properties—curcumin, quercetin, caffeic acid, and hymecromone—were incorporated into pectin-based coatings deposited on oriented polypropylene (OPP) to develop packaging films with UV-shielding capabilities. The effects of both bioactive compounds (used individually or in combination) and coating thickness (δ = 0.12–1.2 μm) on the optical properties (UV-Vis transmittance and haze) of the coated OPP samples were investigated. Coating deposition enhanced the UV-barrier properties in relation to the type of bioactive compound, following the order of caffeic acid > hymecromone > curcumin > quercetin. Regardless of the type of bioactive compound used, no significant changes were observed in clarity, haze, and tensile parameters of OPP, whereas the pectin coatings dramatically improved the oxygen barrier performance of the plastic substrate. Additionally, a greater coating thickness resulted in a lower UV-light transmittance of coated PP films. Although the combination of hymecromone and caffeic acid did not exhibit a synergistic effect, it demonstrated an additive benefit, effectively broadening the wavelength range of UV protection in the final packaging materials. While this study highlights that a performance gap remains compared to commercially available UV-shielding materials, it underscores the potential of replacing synthetic UV-absorbing additives with natural compounds through coating technologies rather than masterbatch incorporation. Full article
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18 pages, 2788 KiB  
Article
Horchata Processing Waste: A New Source for Starch Film Production
by Anita Patrón-Espá, María Eugenia Martín-Esparza, Chelo González-Martínez and Amparo Chiralt
Polysaccharides 2025, 6(2), 50; https://doi.org/10.3390/polysaccharides6020050 - 14 Jun 2025
Viewed by 906
Abstract
Starch films were obtained by solvent casting and thermoprocessing using glycerol as a plasticiser from a new starch source: tiger nut waste from horchata production. The tiger nut starch (TNS) films showed a barrier capacity to water vapour and gases in the typical [...] Read more.
Starch films were obtained by solvent casting and thermoprocessing using glycerol as a plasticiser from a new starch source: tiger nut waste from horchata production. The tiger nut starch (TNS) films showed a barrier capacity to water vapour and gases in the typical range of other starch films, such as corn starch (CS) films, with a high barrier capacity to oxygen. The tensile properties of the films were affected by the processing method, exhibiting higher stiffness and resistance to break and lower stretchability than the more common CS films. Thermoprocessed TNS films were less water soluble than CS films, and their solubility was higher than that of cast TNS films. However, all films exhibited similar swelling power. Thermal stability was also similar for all TNS and CS films, showing the typical thermal degradation pattern of starch–glycerol films. Therefore, TNS obtained from horchata production waste can be used to obtain thermoplastic starch films for packaging applications, with characteristics comparable to the most common corn starch films. Full article
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22 pages, 1808 KiB  
Article
Development and Characterization of LDPE/EVA Films Incorporating Carvacrol Essential Oil with Antifungal Activity
by Konstantinos Safakas, Georgia C. Lainioti, Pinelopi Koutsodima, Panagiota Stathopoulou and Athanasios Ladavos
Foods 2025, 14(12), 2069; https://doi.org/10.3390/foods14122069 - 12 Jun 2025
Viewed by 1095
Abstract
The development of antimicrobial and antioxidant packaging materials is critical for improving food safety and extending shelf life. This study aimed to design and characterize low-density polyethylene (LDPE) and poly(ethylene-co-vinyl acetate) (EVA) films incorporating organically modified montmorillonite (OMt) nanocarriers loaded with carvacrol (C) [...] Read more.
The development of antimicrobial and antioxidant packaging materials is critical for improving food safety and extending shelf life. This study aimed to design and characterize low-density polyethylene (LDPE) and poly(ethylene-co-vinyl acetate) (EVA) films incorporating organically modified montmorillonite (OMt) nanocarriers loaded with carvacrol (C) and thymol (T) essential oil components. The incorporation of carvacrol and thymol into OMt was conducted through an evaporation/adsorption method without the use of organic solvents. In the next step, LDPE, EVA and OMtC or OMtT were melt-compounded in order to obtain films. Characterization of the bioactive nanocarriers and films was performed through X-ray diffraction (XRD), tensile testing, oxygen permeability measurements (OTR) and antioxidant assays. Films LDPE/EVA/OMtC and LDPE/EVA/OMtT showed improved mechanical strength and antioxidant activity, with IC50 values between 0.32 and 0.52 mg/mL. Film with component weight ratio LDPE/EVA/OMtC equal to 80/10/10 also demonstrated enhanced barrier properties and significantly inhibited fungal growth on baguette bread for up to 60 days. These findings highlight the potential of these bioactive films to improve the microbial safety and shelf life of bakery products. Full article
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25 pages, 6135 KiB  
Article
Enhancement of Polyvinyl Alcohol-Based Films by Chemically Modified Lignocellulosic Nanofibers Derived from Bamboo Shoot Shells
by Jingjing Du, Jianlong Guo, Qian Zhu, Jiagang Guo, Jiayu Gu, Yuhan Wu, Ling Ren, Song Yang and Jian Jiang
Polymers 2025, 17(11), 1571; https://doi.org/10.3390/polym17111571 - 5 Jun 2025
Cited by 1 | Viewed by 571
Abstract
In this study, polyvinyl alcohol (PVA) films were reinforced with lignocellulosic nanofibers (LCNFs) extracted from bamboo shoot shells using a choline chloride-based deep eutectic solvent (DES). A filler loading of 10 wt% was identified as the optimal condition for enhancing film performance. To [...] Read more.
In this study, polyvinyl alcohol (PVA) films were reinforced with lignocellulosic nanofibers (LCNFs) extracted from bamboo shoot shells using a choline chloride-based deep eutectic solvent (DES). A filler loading of 10 wt% was identified as the optimal condition for enhancing film performance. To improve interfacial compatibility between the PVA matrix and LCNFs, three surface modification treatments were applied to the nanofibers: hydrochloric acid (HCl) hydrolysis, citric acid (CA) crosslinking, and a dual modification combining both methods (HCl&CA). Among all formulations, films incorporating dual-modified LCNF at 10 wt% loading exhibited the most significant improvements. Compared to neat PVA, these composites showed a 79.2% increase in tensile strength, a 15.1% increase in elongation at break, and a 33.1% enhancement in Young’s modulus. Additionally, thermal stability and barrier properties were improved, while water swelling and solubility were reduced. Specifically, the modified films achieved a thermal residue of 9.21% and the lowest degradation rate of 10.81%/min. Water vapor transmission rate and oxygen permeability decreased by 18.8% and 18.6%, respectively, and swelling and solubility dropped to 14.26% and 3.21%. These results highlight the synergistic effect of HCl hydrolysis and CA crosslinking in promoting uniform filler dispersion and strong interfacial adhesion, offering an effective approach to valorizing bamboo shoot shell waste into high-performance, eco-friendly packaging materials. Full article
(This article belongs to the Section Biobased and Biodegradable Polymers)
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20 pages, 3725 KiB  
Article
Antioxidant Biocomposite Films Based on Grape Stalk Lignocellulosic Fractions and Biodegradable Polyesters
by Irene Maté, Lorena Atarés, Maria Vargas and Amparo Chiralt
Polymers 2025, 17(11), 1525; https://doi.org/10.3390/polym17111525 - 29 May 2025
Viewed by 511
Abstract
Grape stalk (GS) from winemaking is a waste rich in antioxidant compounds that can be valorized to obtain active food packaging materials. Biocomposite films of poly (butylene succinate) (PBS) and poly(3-hydroxybutyrate)-co-hydroxyvalerate (PHBV) with 10% of GS particles, previously submitted or not to subcritical [...] Read more.
Grape stalk (GS) from winemaking is a waste rich in antioxidant compounds that can be valorized to obtain active food packaging materials. Biocomposite films of poly (butylene succinate) (PBS) and poly(3-hydroxybutyrate)-co-hydroxyvalerate (PHBV) with 10% of GS particles, previously submitted or not to subcritical water extraction at 170 °C and 180 °C, were obtained by melt blending and characterized. The fibres were better integrated in the PHBV matrix than in PBS, while other molecular compounds from the fillers were released to the polymer matrix, allowing for their antioxidant action. Fillers promoted the stiffness of PBS films (11–44%), reducing their resistance to break and extensibility by 25%, without significant changes in polymer crystallinity or thermal stability. However, this reduced the crystallinity (13%) and thermal stability of PHBV films, decreasing their rigidity (55%). All fibres promoted the oxygen barrier capacity in composites (by about 20–35% for PBS and PHBV, respectively) while also providing them with UV light blocking effects. This barrier effect enhanced the ability of the films to preserve sunflower oil against oxidation, while in PHBV composites, the migration of antioxidant compounds was also detected. No remarkable differences in the effects of the different GS fillers on the properties of composites were detected. Full article
(This article belongs to the Section Biobased and Biodegradable Polymers)
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25 pages, 4878 KiB  
Article
Eugenol@Montmorillonite vs. Citral@Montmorillonite Nanohybrids for Gelatin-Based Extruded, Edible, High Oxygen Barrier, Active Packaging Films
by Achilleas Kechagias, Areti A. Leontiou, Yelyzaveta K. Oliinychenko, Alexandros Ch. Stratakos, Konstatninos Zaharioudakis, Charalampos Proestos, Emmanuel P. Giannelis, Nikolaos Chalmpes, Constantinos E. Salmas and Aris E. Giannakas
Polymers 2025, 17(11), 1518; https://doi.org/10.3390/polym17111518 - 29 May 2025
Cited by 1 | Viewed by 1500
Abstract
In the context of the circular economy, the valorization of bio-derived waste has become a priority across various production sectors, including food processing and packaging. Gelatin (Gel), a protein which can be recovered from meat industry byproducts, offers a sustainable solution in this [...] Read more.
In the context of the circular economy, the valorization of bio-derived waste has become a priority across various production sectors, including food processing and packaging. Gelatin (Gel), a protein which can be recovered from meat industry byproducts, offers a sustainable solution in this regard. In this study, pork-derived gelatin was used to develop novel edible active packaging films, designed for meat products. Glycerol (Gl) was used as a plasticizer. Two types of montmorillonite-based nanohybrids were employed as both reinforcing agents and carriers of antioxidant/antibacterial compounds: eugenol-functionalized montmorillonite (EG@Mt) and citral-functionalized montmorillonite (CT@Mt). The active films were formulated as Gel/Gl/xEG@Mt and Gel/Gl/xCT@Mt, where x = 5, 10, or 15 wt.%. Controlled-release kinetics showed that EG@Mt released up to 95% of its adsorbed eugenol, whereas CT@Mt released up to 55% of its adsorbed citral. The films were evaluated using the DPPH (2,2-diphenyl-1-picrylhydrazyl) assay and tested for antibacterial activity against Escherichia coli and Listeria monocytogenes. Results demonstrated that the Gel/Gl/xEG@Mt films exhibited superior antioxidant and antibacterial performance compared to the Gel/Gl/xCT@Mt films. All formulations were impermeable to oxygen. Although the incorporation of EG and CT slightly reduced cell viability, values remained above 80%, indicating non-toxicity. In conclusion, the film containing 15 wt.% EG@Mt achieved an oxygen transmission rate of zero, an effective concentration (EC60) of 9.9 mg/L to reach 60% antioxidant activity, and reduced E. coli and L. monocytogenes populations by at least 5.8 log CFU/mL (p < 0.05), bringing them below the detection limit. Moreover, it successfully extended the shelf life of fresh minced pork by two days. Full article
(This article belongs to the Special Issue Nano-Enhanced Biodegradable Polymers for Sustainable Food Packaging)
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18 pages, 2627 KiB  
Article
NaOH/Urea-Compatible Chitosan/Carboxymethylcellulose Films: Orthogonal Optimization of Packaging Properties
by Chang Yu, Hui Sun, Lin Yao and Yunxuan Weng
Molecules 2025, 30(11), 2279; https://doi.org/10.3390/molecules30112279 - 22 May 2025
Viewed by 606
Abstract
Chitosan (CS)-based films have demonstrated significant potential as biodegradable packaging materials, but their suboptimal barrier and mechanical properties limit practical applications. In this study, CS/carboxymethyl cellulose (CMC) composite films were prepared using a NaOH/urea-based alkaline system. Optimal ratios (1.5% CS, 2% CMC, 2.5% [...] Read more.
Chitosan (CS)-based films have demonstrated significant potential as biodegradable packaging materials, but their suboptimal barrier and mechanical properties limit practical applications. In this study, CS/carboxymethyl cellulose (CMC) composite films were prepared using a NaOH/urea-based alkaline system. Optimal ratios (1.5% CS, 2% CMC, 2.5% NaOH, and 4% urea) were determined through an L16(44) orthogonal array design. Fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) analyses confirmed the formation of stable physical crosslinks between CS and CMC via hydrogen bonding. These interactions significantly enhanced mechanical properties (tensile strength: 46.08 MPa; elongation at break: 68%), improved thermal stability (maximum decomposition temperature: 304 °C), and superior barrier properties (water vapor transmission rate: 0.26 × 10−5 g/(m2·h·Pa); oxygen transmission rate: 1.12 × 10−4 g/(m2·s)). NaOH concentration exhibited the most pronounced influence on film performance. The composite film combines inherent biodegradability with excellent functional properties, offering a sustainable alternative to conventional petroleum-based packaging materials. Full article
(This article belongs to the Special Issue Advances in Polymer Materials Based on Lignocellulosic Biomass)
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19 pages, 5041 KiB  
Article
Biocompatible, Biodegradable, and Antimicrobial Food Packaging Film from Polylactic Acid and Biogenic Vaterite CaCO3-Ag Hybrid
by Mohammad Hossein Azarian, Kitti Yuwawech, Waraporn Tanthanuch, Tiraporn Junyusen, Jatuphorn Wootthikanokkhan and Wimonlak Sutapun
Polymers 2025, 17(10), 1345; https://doi.org/10.3390/polym17101345 - 15 May 2025
Viewed by 733
Abstract
Developing biocompatible and biodegradable materials for food packaging is crucial for addressing environmental concerns and ensuring food safety. In this study, we present a novel food packaging film composed of poly(lactic acid) (PLA) and biogenic vaterite CaCO3-Ag hybrid microspheres. A non-solution [...] Read more.
Developing biocompatible and biodegradable materials for food packaging is crucial for addressing environmental concerns and ensuring food safety. In this study, we present a novel food packaging film composed of poly(lactic acid) (PLA) and biogenic vaterite CaCO3-Ag hybrid microspheres. A non-solution technique was employed to prepare these films, ensuring the sustainability and simplicity of the production process. X-ray diffraction and infrared spectroscopy analyses confirmed the stability and compatibility of the vaterite CaCO3-Ag microspheres within the PLA matrix. Cytotoxicity tests using human dermal fibroblast cells demonstrated complete biocompatibility of the films, even at high concentrations. Antimicrobial efficacy was assessed through minimum inhibitory concentration (MIC) testing, which demonstrated that PLA film containing 7 wt% vaterite CaCO3-Ag hybrids effectively inhibited both gram-positive and gram-negative bacteria at concentrations as low as ≤0.067 g/mL. Mechanical testing showed that the modulus and strength of PLA film increased significantly with the embedding of 5 wt% of vaterite CaCO3-Ag hybrid, reaching a maximum of 5.63 ± 1.51 GPa and 48.07 ± 13.81 MPa, respectively. Thermal analysis indicated improved thermal stability with the addition of the microspheres. Synchrotron X-ray absorption spectroscopy confirmed the stability of the vaterite structure and the presence of both Ag0 and Ag+ species after embedding in PLA matrix. The composite films exhibited improved oxygen and water vapor barrier properties, making them suitable for packaging applications. These findings highlight the potential of PLA-vaterite CaCO3-Ag hybrid films as sustainable and effective food packaging materials. Full article
(This article belongs to the Special Issue Sustainable Polymers for Value Added and Functional Packaging)
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18 pages, 4796 KiB  
Article
The Preparation and Characterization of Antioxidant Films Based on Hazelnut Shell-Based Vegetable Carbon Black/Chitosan/Gelatin and the Application on Soybean Oils
by Mengyuan Niu, Jiaxin Wang, Zhaoying Xun, Mengzhuo Liu, He Li, Weiyi Wang, Yuchen Wang, Chao Guo, Hanyu Li, Ning Xu, Huajiang Zhang and Ning Xia
Foods 2025, 14(10), 1678; https://doi.org/10.3390/foods14101678 - 9 May 2025
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Abstract
In this study, hazelnut shell-based vegetable carbon black (HCB) was synthesized from renewable agricultural waste and incorporated into chitosan (CS) and gelatin (GEL) matrices to fabricate active packaging films. The structure of HCB was characterized, and the structure, physicochemical properties, antibacterial activity, ultraviolet [...] Read more.
In this study, hazelnut shell-based vegetable carbon black (HCB) was synthesized from renewable agricultural waste and incorporated into chitosan (CS) and gelatin (GEL) matrices to fabricate active packaging films. The structure of HCB was characterized, and the structure, physicochemical properties, antibacterial activity, ultraviolet resistance, and functional performance of CS-GEL-HCB films with varying HCB contents (0, 1, 5, and 9 wt% based on GEL) were systematically investigated. The FT-IR results revealed that intermolecular hydrogen bonds were formed between HCB and CS and GEL. The results showed that the tensile strength of CS-GEL film (15.83 ± 0.40~32.06 ± 0.61 MPa), as well as its water vapor and oxygen barrier properties (0.55 ± 0.03~0.15 ± 0.02 g/d·m2), and UV-visible light barrier properties were significantly improved (p < 0.05) after the addition of HCB, while the water permeability, moisture content, and water solubility of CS-GEL film were effectively reduced (24.84 ± 0.45~20.10 ± 0.45%). More importantly, the CS-GEL-HCB film exhibited enhanced ultraviolet barrier properties, which helped delay the oxidation and deterioration of the oil sample during the accelerated light oxidation test. These results suggest that the CS-GEL-HCB film could serve as an effective food packaging material to improve the oxidation stability of soybean oil in the food industry, showing great potential in maintaining food quality and extending shelf life. Full article
(This article belongs to the Section Plant Foods)
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