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Search Results (820)

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Keywords = nylon-6,6

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18 pages, 4635 KiB  
Article
Nylon Affinity Networks Capture and Sequester Two Model Bacteria Spiked in Human Plasma
by Fatema Hashemi, Silvia Cachaco, Rocio Prisby, Weidong Zhou, Gregory Petruncio, Elsa Ronzier, Remi Veneziano, Barbara Birkaya, Alessandra Luchini and Luisa Gregori
Pathogens 2025, 14(8), 778; https://doi.org/10.3390/pathogens14080778 - 6 Aug 2025
Abstract
Ensuring bacterial safety of blood transfusions remains a critical focus in medicine. We investigated a novel pathogen reduction technology utilizing nylon functionalized with synthetic dyes (nylon affinity networks) to capture and remove bacteria from plasma. In the initial screening process, we spiked phosphate [...] Read more.
Ensuring bacterial safety of blood transfusions remains a critical focus in medicine. We investigated a novel pathogen reduction technology utilizing nylon functionalized with synthetic dyes (nylon affinity networks) to capture and remove bacteria from plasma. In the initial screening process, we spiked phosphate buffer solution (PBS) and human plasma (1 mL each) with 10 or 100 colony forming units (cfu) of either Escherichia coli or Staphylococcus epidermidis, exposed the suspensions to affinity networks and assessed the extent of bacterial reduction using agar plate cultures as the assay output. Nineteen synthetic dyes were tested. Among these, Alcian Blue exhibited the best performance with both bacterial strains in both PBS and plasma. Next, bacterial suspensions of approximately 1 and 2 cfu/mL in 10 and 50 mL, respectively, were treated with Alcian Blue affinity networks in three sequential capture steps. This procedure resulted in complete bacterial depletion, as demonstrated by the lack of bacterial growth in the remaining fraction. The viability of the captured bacteria was confirmed by plating the post-treatment affinity networks on agar. Alcian Blue affinity networks captured and sequestered a few plasma proteins identified by liquid chromatography tandem mass spectrometry. These findings support the potential applicability of nylon affinity networks to enhance transfusion safety, although additional investigations are needed. Full article
(This article belongs to the Section Bacterial Pathogens)
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20 pages, 3145 KiB  
Article
Determination of Dynamic Elastic Properties of 3D-Printed Nylon 12CF Using Impulse Excitation of Vibration
by Pedro F. Garcia, Armando Ramalho, Joel C. Vasco, Rui B. Ruben and Carlos Capela
Polymers 2025, 17(15), 2135; https://doi.org/10.3390/polym17152135 - 4 Aug 2025
Viewed by 210
Abstract
Material Extrusion (MEX) process is increasingly used to fabricate components for structural applications, driven by the availability of advanced materials and greater industrial adoption. In these contexts, understanding the mechanical performance of printed parts is crucial. However, conventional methods for assessing anisotropic elastic [...] Read more.
Material Extrusion (MEX) process is increasingly used to fabricate components for structural applications, driven by the availability of advanced materials and greater industrial adoption. In these contexts, understanding the mechanical performance of printed parts is crucial. However, conventional methods for assessing anisotropic elastic behavior often rely on expensive equipment and time-consuming procedures. The aim of this study is to evaluate the applicability of the impulse excitation of vibration (IEV) in characterizing the dynamic mechanical properties of a 3D-printed composite material. Tensile tests were also performed to compare quasi-static properties with the dynamic ones obtained through IEV. The tested material, Nylon 12CF, contains 35% short carbon fibers by weight and is commercially available from Stratasys. It is used in the fused deposition modeling (FDM) process, a Material Extrusion technology, and exhibits anisotropic mechanical properties. This is further reinforced by the filament deposition process, which affects the mechanical response of printed parts. Young’s modulus obtained in the direction perpendicular to the deposition plane (E33), obtained via IEV, was 14.77% higher than the value in the technical datasheet. Comparing methods, the Young’s modulus obtained in the deposition plane, in an inclined direction of 45 degrees in relation to the deposition direction (E45), showed a 22.95% difference between IEV and tensile tests, while Poisson’s ratio in the deposition plane (v12) differed by 6.78%. This data is critical for designing parts subject to demanding service conditions, and the results obtained (orthotropic elastic properties) can be used in finite element simulation software. Ultimately, this work reinforces the potential of the IEV method as an accessible and consistent alternative for characterizing the anisotropic properties of components produced through additive manufacturing (AM). Full article
(This article belongs to the Special Issue Mechanical Characterization of Polymer Composites)
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15 pages, 11864 KiB  
Article
Rope-Riding Mobile Anchor for Robots Operating on Convex Facades
by Chaewon Kim, KangYup Lee, Jeongmo Yang and TaeWon Seo
Sensors 2025, 25(15), 4674; https://doi.org/10.3390/s25154674 - 29 Jul 2025
Viewed by 186
Abstract
The increasing presence of high-rise buildings with curved and convex facades poses significant challenges for facade-cleaning robots, particularly in terms of mobility and anchoring. To address this, we propose a rope-riding mobile anchor (RMA) system capable of repositioning the anchor point of a [...] Read more.
The increasing presence of high-rise buildings with curved and convex facades poses significant challenges for facade-cleaning robots, particularly in terms of mobility and anchoring. To address this, we propose a rope-riding mobile anchor (RMA) system capable of repositioning the anchor point of a cleaning robot on convex building surfaces. The RMA travels horizontally along a roof-mounted nylon rope using caterpillar tracks with U-shaped grooves, and employs a four-bar linkage mechanism to fix its position securely by increasing rope contact friction. This structural principle was selected for its simplicity, stability under heavy loads, and efficient actuation. Experimental results show that the RMA can support a payload of 50.5 kg without slippage under tensions up to 495.24 N, and contributes to reducing the power consumption of the cleaning robot during operation. These findings demonstrate the RMA’s effectiveness in extending the robot’s working range and enhancing safety and stability in facade-cleaning tasks on complex curved surfaces. Full article
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17 pages, 4312 KiB  
Article
Study on Electrical Characteristics and ECG Signal Acquisition Performance of Fabric Electrodes Based on Organizational Structure and Wearing Pressure
by Ming Wang, Jinli Zhou and Ge Zhang
Micromachines 2025, 16(7), 821; https://doi.org/10.3390/mi16070821 - 17 Jul 2025
Viewed by 317
Abstract
Obtaining stable ECG signals under both static and dynamic conditions, while ensuring comfortable wear, is a prerequisite for fabric-electrode applications. It is necessary to study the wearing pressure of fabric electrodes as well as their organizational structure. In this study, fabric electrodes with [...] Read more.
Obtaining stable ECG signals under both static and dynamic conditions, while ensuring comfortable wear, is a prerequisite for fabric-electrode applications. It is necessary to study the wearing pressure of fabric electrodes as well as their organizational structure. In this study, fabric electrodes with different organizational structures (plain weave, twill weave, and satin weave) were prepared using silver-plated nylon conductive yarns as weft yarns and polyester yarns as warp yarns. The electrical characteristics of these structures of fabric electrodes were analyzed under different wearing pressures (2 kPa, 3 kPa, 4 kPa, and 5 kPa), and their effects on the quality of static and dynamic ECG signals acquired from human body were examined. The results showed that the contact impedance of the twill and satin weave structured electrodes with the skin was smaller and more stable than that of the plain weave structured electrodes. Furthermore, when a wearing pressure of 3–4 kPa was applied to the satin-structured electrodes, they not only provided satisfactory comfort but also collected stable static and dynamic ECG signals during daily exercise. These results can provide a reference for the application of fabric electrodes in ECG monitoring devices and an important basis for the design of intelligent ECG clothing. Full article
(This article belongs to the Special Issue Advances in Flexible and Wearable Electronics: Devices and Systems)
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27 pages, 2729 KiB  
Review
Polymer Composite-Based Triboelectric Nanogenerators: Recent Progress, Design Principles, and Future Perspectives
by Geon-Ju Choi, Sang-Hyun Sohn, Se-Jin Kim and Il-Kyu Park
Polymers 2025, 17(14), 1962; https://doi.org/10.3390/polym17141962 - 17 Jul 2025
Viewed by 465
Abstract
The escalating consumption of fossil fuels and the rapid development of portable electronics have increased interest in alternative energy solutions that can sustainably self-power wearable devices. Triboelectric nanogenerators (TENGs), which convert mechanical energy into electricity through contact electrification and electrostatic induction, have emerged [...] Read more.
The escalating consumption of fossil fuels and the rapid development of portable electronics have increased interest in alternative energy solutions that can sustainably self-power wearable devices. Triboelectric nanogenerators (TENGs), which convert mechanical energy into electricity through contact electrification and electrostatic induction, have emerged as a promising technology due to their high voltage output, lightweight design, and simple fabrication. However, the performance of TENGs is often limited by a low surface charge density, inadequate dielectric properties, and poor charge retention of triboelectric materials. To address these challenges, recent research has focused on the use of polymer composites that incorporate various functional fillers. The filler materials play roles in improving dielectric performance and enhancing mechanical durability, thereby boosting triboelectric output even in harsh environments, while also diminishing charge loss. This review comprehensively examines the role of polymer composite design in TENG performance, with particular emphasis on materials categorized by their triboelectric polarity. Tribo-negative polymers, such as PDMS and PVDF, benefit from filler incorporation and phase engineering to enhance surface charge density and charge retention. By contrast, tribo-positive materials like nylon and cellulose have demonstrated notable improvements in mechanical robustness and environmental stability through composite strategies. The interplay between material selection, surface engineering, and filler design is highlighted as a critical path toward developing high-performance, self-powered TENG systems. Finally, this review discusses the current challenges and future opportunities for advancing TENG technology toward practical and scalable applications. Full article
(This article belongs to the Special Issue Advances in Polymer Composites for Nanogenerator Applications)
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14 pages, 1679 KiB  
Article
Integrating 3D Printing with Injection Molding for Improved Manufacturing Efficiency
by Zdenek Chval, Karel Raz and João Pedro Amaro Bennett da Silva
Polymers 2025, 17(14), 1935; https://doi.org/10.3390/polym17141935 - 14 Jul 2025
Viewed by 455
Abstract
This study investigates a hybrid manufacturing approach that combines 3D printing and injection molding to extend the limitations of each individual technique. Injection molding is often limited by high initial tooling costs, long lead times, and restricted geometric flexibility, whereas 3D-printed molds tend [...] Read more.
This study investigates a hybrid manufacturing approach that combines 3D printing and injection molding to extend the limitations of each individual technique. Injection molding is often limited by high initial tooling costs, long lead times, and restricted geometric flexibility, whereas 3D-printed molds tend to suffer from material degradation, extended cooling times, and lower surface quality. By integrating 3D-printed molds into the injection-molding process, this hybrid method enables the production of complex geometries with improved cost-efficiency. The approach is demonstrated using a range of polymeric materials, including ABS, nylon, and polyurethane foam—each selected to enhance the mechanical and thermal performance of the final products. Finite element method (FEM) analysis was conducted to assess thermal distribution, deformation, and stress during manufacturing. Results indicated that both temperature and stress remained within safe operational limits for 3D-printed materials. An economic analysis revealed substantial cost savings compared to fully 3D-printed components, establishing hybrid manufacturing as a viable and scalable alternative. This method offers broad industrial applicability, delivering enhanced mechanical properties, design flexibility, and reduced production costs. Full article
(This article belongs to the Section Polymer Processing and Engineering)
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18 pages, 3880 KiB  
Article
Sustainable Synthesis of Adipic Acid via MnOx-Catalyzed Electrooxidation of Cyclohexanol in Neutral Electrolyte
by Jiaming Shi, Guiling Zhang, Shiying Yang, Dan Yang, Yuguang Jin, Xiaoyue Wan, Yihu Dai, Yanhui Yang and Chunmei Zhou
Molecules 2025, 30(14), 2937; https://doi.org/10.3390/molecules30142937 - 11 Jul 2025
Viewed by 326
Abstract
Adipic acid (AA), a pivotal precursor for nylon-6,6 and polyurethane, was synthesized via an innovative catalytic electrocatalytic oxidation strategy in this study. Four distinct MnOx/CNT nanocatalysts were prepared by hydrothermal and co-precipitation methods and fabricated into electrodes for the oxidation of [...] Read more.
Adipic acid (AA), a pivotal precursor for nylon-6,6 and polyurethane, was synthesized via an innovative catalytic electrocatalytic oxidation strategy in this study. Four distinct MnOx/CNT nanocatalysts were prepared by hydrothermal and co-precipitation methods and fabricated into electrodes for the oxidation of cyclohexanol (Cy-OH) in a K2SO4 neutral solution. Comprehensive characterization revealed that the catalytic performance depended on both crystalline phase configuration and manganese valence states. MnO(OH) and MnOx were identified as the main active species, with the synergy between MnO species and carbon nanotubes significantly enhancing catalytic activity. Mechanistic investigations demonstrated that under Mn4+-dominant conditions, low-valence manganese species facilitated Cy-OH-to-cyclohexanone (Cy=O) conversion, while an optimal Oads/Olat ratio (≈1) effectively promoted subsequent Cy=O oxidation to AA. Under optimized conditions (1.25 V vs. Ag/AgCl, 80 °C, 15 h), complete Cy-OH conversion was achieved with 56.4% AA yield and exceptional Faradaic efficiency exceeding 94%. This work elucidates manganese-based electrocatalytic oxidation mechanisms, proposes a sequential reaction pathway, and establishes an environmentally benign synthesis protocol for AA, advancing sustainable industrial chemistry. Full article
(This article belongs to the Special Issue Nanomaterials for Catalytic Upcycling/Conversion of Plastics/Biomass)
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23 pages, 8380 KiB  
Article
Characterizing the Fermentation of Oat Grass (Avena sativa L.) in the Rumen: Integrating Degradation Kinetics, Ultrastructural Examination with Scanning Electron Microscopy, Surface Enzymatic Activity, and Microbial Community Analysis
by Liepeng Zhong, Yujun Qiu, Mingrui Zhang, Shanchuan Wei, Shuiling Qiu, Zhiyi Ma, Mingming Gu, Benzhi Wang, Xinyue Zhang, Mingke Gu, Nanqi Shen and Qianfu Gan
Animals 2025, 15(14), 2049; https://doi.org/10.3390/ani15142049 - 11 Jul 2025
Viewed by 275
Abstract
The objective of this study is to investigate the degradation characteristics of oat grass in the rumen of Mindong goats and changes in microbial community attached to the grass surface. Four healthy male goats, aged 14 months, with permanent rumen fistula, in eastern [...] Read more.
The objective of this study is to investigate the degradation characteristics of oat grass in the rumen of Mindong goats and changes in microbial community attached to the grass surface. Four healthy male goats, aged 14 months, with permanent rumen fistula, in eastern Fujian, were selected as experimental animals. The rumen degradation rate of oat grass was measured at 4, 12, 24, 36, 48, and 72 h using the nylon bag method. Surface physical structure changes in oat grass were observed using scanning electron microscopy (SEM), cellulase activity was measured, and bacterial composition was analyzed using high-throughput 16S rRNA gene sequencing technology. The findings of this study indicate that oat grass had effective degradation rates (ED) of 47.94%, 48.69%, 38.41%, and 30.24% for dry matter (DM), crude protein (CP), neutral detergent fiber (NDF), and acidic detergent fiber (ADF), respectively. The SEM was used to investigate the degradation process of oat grass in the rumen. After 24 h, extensive degradation of non-lignified tissue was observed, resulting in the formation of cavities. At 36 h, significant shedding was observed, and by 72 h, only the epidermis and thick-walled tissue, which exhibited resistance to degradation, remained intact. Surface-attached microorganisms produced β-GC, EG, CBH, and NEX enzymes. The activity of these enzymes exhibited a significant increase between 4 and 12 h and showed a positive correlation with the degradation rate of nutrients. However, the extent of correlation varied. Prevotella and Treponema were identified as key genera involved in the degradation of roughage, with their abundance decreasing over time. Principle Coordinate Analysis (PCOA) revealed no significant differences in the rumen microbial structure across different time points. However, Non-Metric Multidimensional Scaling (NMDS) indicated a discernible diversity order among the samples. According to the Spearman correlation coefficient test, Ruminococcus, Fibrobacter, and Saccharoferments exhibited the closest relationship with nutrient degradation rate and surface enzyme activity, displaying a significant positive correlation. In summary, this study delineates a time-resolved correlative framework linking microbial succession to structural and enzymatic dynamics during oat grass degradation. Full article
(This article belongs to the Section Animal Nutrition)
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19 pages, 4534 KiB  
Article
Error Modeling and Error Control Study of PA/Pine Wood Biomass Composites
by Jiaming Dai, Yanling Guo and Haoyu Zhang
Polymers 2025, 17(14), 1920; https://doi.org/10.3390/polym17141920 - 11 Jul 2025
Viewed by 290
Abstract
Laser sintering (LS) technology is one of the most widely commercialized additive manufacturing technologies. However, the popularization of LS technology in civilian applications has long been constrained by accuracy-related issues. Polyamide (PA), as the most mature LS material, still faces challenges in controlling [...] Read more.
Laser sintering (LS) technology is one of the most widely commercialized additive manufacturing technologies. However, the popularization of LS technology in civilian applications has long been constrained by accuracy-related issues. Polyamide (PA), as the most mature LS material, still faces challenges in controlling part dimensional errors. Biomass materials, when used as fillers, can improve the printing accuracy of fabricated parts, demonstrating a technically feasible synergy between PA and biomass materials. Therefore, this study analyzes the fundamental material properties of PA/pine biomass composites and investigates error control methods for LS-fabricated parts using PA/biomass materials as feedstock. This study investigates the error modeling of LS-fabricated parts from two perspectives. First, a theoretical mathematical model is established to predict part errors by incorporating material properties, process parameters, and equipment factors. Second, a data-driven model is developed using BP neural network technology based on experimental data to correlate LS process parameters with part dimensional errors. Additionally, the predictive capabilities and compensation effects of both models are examined. The experimental results indicate that the nylon/pine wood biomass composite with a pine wood content of 3 wt% can produce molded parts with a tensile strength of 20 MPa. Additionally, this material exhibits a sintering preheating window range of 10 °C, which facilitates the production of parts with both favorable mechanical properties and dimensional accuracy. Both error prediction models are capable of predicting the dimensional deviations of the parts. The data-driven model demonstrates superior deviation prediction accuracy (approximately 81–91%) for LS parts compared to the theoretical mathematical model (approximately 62–73%). By applying compensation based on the error prediction models, the overall dimensional deviation can be reduced from 1.61–3.49% to 0.41–0.50%. Consequently, the part’s precision grade (according to ISO 2768) is improved from below Grade V to Grade C. Full article
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21 pages, 5380 KiB  
Communication
Influence of MWCNT Concentration on Performance of Nylon/MWCNT Nanocomposite-Based Triboelectric Nanogenerators Fabricated via Spin Coating Method
by Talia Tene, Orkhan Gulahmadov, Lala Gahramanli, Mustafa Muradov, Jadranka Blazhevska Gilev, Telli Hamzayeva, Shafag Bayramova, Stefano Bellucci and Cristian Vacacela Gomez
Nanoenergy Adv. 2025, 5(3), 9; https://doi.org/10.3390/nanoenergyadv5030009 - 7 Jul 2025
Viewed by 440
Abstract
This work reports the fabrication and optimization of nylon/multi-walled carbon nanotube (MWCNT) nanocomposite-based triboelectric nanogenerators (TENGs) using a spin coating method. By carefully tuning the MWCNT concentration, the device achieved a substantial enhancement in electrical output, with open-circuit voltage and short-circuit current peaking [...] Read more.
This work reports the fabrication and optimization of nylon/multi-walled carbon nanotube (MWCNT) nanocomposite-based triboelectric nanogenerators (TENGs) using a spin coating method. By carefully tuning the MWCNT concentration, the device achieved a substantial enhancement in electrical output, with open-circuit voltage and short-circuit current peaking at 29.7 V and 3.0 μA, respectively, at 0.05 wt% MWCNT loading on the surface of nylon. The corresponding power density reached approximately 13.9 mW/m2, representing a significant improvement over pure nylon-based TENGs. The enhanced performance is attributed to improved charge trapping and dielectric properties due to well-dispersed MWCNTs on the surface of nylon, while excessive loading caused agglomeration, reducing efficiency. This lightweight, flexible nanocomposite TENG offers a promising solution for efficient, sustainable energy harvesting in wearable electronics and self-powered sensor systems, highlighting its potential for practical energy applications. Full article
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17 pages, 935 KiB  
Article
Personal Exposure Assessment of Respirable Particulate Matter Among University Students Across Microenvironments During the Winter Season Using Portable Monitoring Devices
by Muhammad Jahanzaib, Sana Iqbal, Sehrish Shoukat and Duckshin Park
Toxics 2025, 13(7), 571; https://doi.org/10.3390/toxics13070571 - 7 Jul 2025
Viewed by 430
Abstract
Respirable particulate matter (RPM) is a major indoor environment concern posing direct health risks. Localized data on RPM exposure remains scarce across different microenvironments in occupational and educational settings. Students in educational settings are increasingly vulnerable to RPM, specifically in the winter season [...] Read more.
Respirable particulate matter (RPM) is a major indoor environment concern posing direct health risks. Localized data on RPM exposure remains scarce across different microenvironments in occupational and educational settings. Students in educational settings are increasingly vulnerable to RPM, specifically in the winter season when more activities are carried out indoors and meteorological conditions elevate the PM levels. This study was conducted to assess the personal exposure of university students to RPM within their frequently visited microenvironments (MEs). Forty volunteers were selected, and their exposure to RPM was measured by specifically monitoring their particle mass count (PMC) and particle number count (PNC) in commonly identified MEs. Calibrated air pumps with nylon cyclones and a Dylos DC 1100 Pro were used for this purpose. We found that the mean RPM concentration for personal exposure was 251 µg/m3, significantly exceeding the prescribed National Environmental Quality Standards (NEQS) limit of 35 µg/m3. We also observed a significant correlation between the PNC and PMC in the microenvironments. The assessment of personal exposure to RMP in this study highlights the urgent need for mitigation strategies in educational settings to reduce the personal exposure of students to RMP to reduce their health-related risks. Full article
(This article belongs to the Section Air Pollution and Health)
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24 pages, 6713 KiB  
Article
Modelling and Optimisation of FDM-Printed Short Carbon Fibre-Reinforced Nylon Using CCF and RSM
by Qibin Fang, Jing Yu and Bowen Shi
Polymers 2025, 17(13), 1872; https://doi.org/10.3390/polym17131872 - 4 Jul 2025
Viewed by 456
Abstract
Nylon reinforced with short carbon fibres exhibits superior mechanical properties. Its use as a feedstock for fused deposition modelling (FDM) can extend its applications to consumer goods and industrial products. To investigate the flexural and impact properties of the FDM-printed short carbon fibre-reinforced [...] Read more.
Nylon reinforced with short carbon fibres exhibits superior mechanical properties. Its use as a feedstock for fused deposition modelling (FDM) can extend its applications to consumer goods and industrial products. To investigate the flexural and impact properties of the FDM-printed short carbon fibre-reinforced nylon, a central composite face-centred (CCF) design with four factors and three levels and the response surface method (RSM) were employed. The four primary process parameters are the extrusion and bed temperatures, printing speed, and layer thickness. The three investigated responses were the flexural strength, flexural modulus, and impact strength. Perturbation curves and contour plots were used to analyse the influences of the individual and two-way interactions of the response parameters, respectively. Second-order statistical models were constructed to predict and optimise the mechanical properties. The optimal comprehensive mechanical properties were determined using a desirability function combined with the entropy weighting method. The predicted results of best comprehensive mechanical properties are 169.881 MPa for the flexural strength, 9249.11 MPa for the flexural modulus, and 29.659 kJ∙m−2 for the impact strength, achieved under the parameter combination of extrusion temperature of 318 °C, bed temperature of 90 °C, printing speed of 30 mm∙s−1, and layer thickness of 0.1 mm. A small deviation between the predicted and experimental results indicated the high reliability of the proposed method. The optimal outcomes under the studied parameters showed higher robustness and integrity than previously reported results. Full article
(This article belongs to the Section Polymer Fibers)
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15 pages, 5026 KiB  
Article
The Design and Evaluation of Twisted HDPE Grass-Cutting Lines: A Performance Comparison with Commercial Nylon
by Anothai Pholsuwan, Wichain Chailad, Athapon Simpraditpan, Ekkachai Martwong and Kawita Chattrakul
Polymers 2025, 17(13), 1804; https://doi.org/10.3390/polym17131804 - 28 Jun 2025
Viewed by 383
Abstract
This study presents the design and performance evaluation of a custom extrusion die for producing grass-cutting lines from high-density polyethylene (HDPE) with twist angles of 0°, 15°, 30°, and 45°. The mechanical properties, cutting efficiency, and energy consumption of the HDPE lines were [...] Read more.
This study presents the design and performance evaluation of a custom extrusion die for producing grass-cutting lines from high-density polyethylene (HDPE) with twist angles of 0°, 15°, 30°, and 45°. The mechanical properties, cutting efficiency, and energy consumption of the HDPE lines were compared with those of commercially available nylon lines with round and square profiles. The die successfully produced twisted HDPE lines with consistent geometry. Although the HDPE lines exhibited lower tensile strength than their nylon counterparts, due to inherent material differences and residual stress from twisting, they demonstrated comparable elastic modulus values. Importantly, HDPE lines require significantly less energy during processing, offering a cost-effective and environmentally friendly alternative. Cutting tests showed that the 45° twisted HDPE line achieved cutting performance comparable to the square-profile nylon line and surpassed the round-profile variant. These results highlight the potential of HDPE as a viable, energy-efficient material for grass-cutting applications, particularly when optimized through geometric design. Full article
(This article belongs to the Section Polymer Processing and Engineering)
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23 pages, 9679 KiB  
Article
Structure and Crystallization of Even–Odd Nylons Derived from Pimelic Acid: Influence of the Number of Methylene Groups in the Diamine Unit
by Matteo Arioli, Lourdes Franco and Jordi Puiggalí
Fibers 2025, 13(7), 86; https://doi.org/10.3390/fib13070086 - 27 Jun 2025
Viewed by 258
Abstract
Nylons 6,7, 8,7 and 10,7 have been synthesized by interfacial polycondensation and characterized. Thermal properties and thermally induced structural transitions have been evaluated to complement the reported data on nylon 4,7. Therefore, the complete even–odd series derived from pimelic acid is here fully [...] Read more.
Nylons 6,7, 8,7 and 10,7 have been synthesized by interfacial polycondensation and characterized. Thermal properties and thermally induced structural transitions have been evaluated to complement the reported data on nylon 4,7. Therefore, the complete even–odd series derived from pimelic acid is here fully characterized, in order to insist on their peculiar structural polymorphism. Real-time WAXD synchrotron experiments were conducted during heating, cooling and reheating processes. Basically, three structures were involved: a modified α-form, a distorted pseudohexagonal form and a pseudohexagonal form. The modified α-form was stable up to relatively low temperatures (i.e., lower than 140 °C), was mainly produced by solution crystallization and was progressively disfavored when the number of methylene groups of the diamine moiety increased. A progressive transition from the modified α-form to the distorted pseudohexagonal structure was observed during heating. Also, a continuous reverse transition was detected on cooling, although the yield on the modified α-form was low. A Brill transition towards a pseudohexagonal structure was observed in all cases. This transition was reversible, although with some hysteresis degree. Oriented fiber patterns corresponding to the distorted pseudohexagonal structure were obtained by melt stretching. In all cases, the 00l reflections appeared with a meridional orientation and indicated a shortening close to 0.05 nm/amide group with respect to the expected values for fully extended conformations. Full article
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22 pages, 3608 KiB  
Article
Influence Mechanism and Optimal Design of Flexible Spring-Tooth Reel Mechanism for Soybean Pod-Shattering Reduction
by Yuxuan Chen, Shiguo Wang, Bin Li, Yang Liu, Zhong Tang, Xiaoying He, Jianpeng Jing and Weiwei Zhou
Agriculture 2025, 15(13), 1378; https://doi.org/10.3390/agriculture15131378 - 27 Jun 2025
Viewed by 319
Abstract
As a vital oil and cereal crop in China, soybean requires efficient and low-loss harvesting to ensure food security and sustainable agricultural development. However, pod-shattering losses during soybean harvesting in Xinjiang remain severe due to low pod moisture content and poor mechanical strength, [...] Read more.
As a vital oil and cereal crop in China, soybean requires efficient and low-loss harvesting to ensure food security and sustainable agricultural development. However, pod-shattering losses during soybean harvesting in Xinjiang remain severe due to low pod moisture content and poor mechanical strength, while existing studies lack a systematic analysis of the interaction mechanism between reeling devices and pods. The current research on soybean harvester headers predominantly focuses on conventional rigid designs, with limited exploration of flexible reel mechanisms and their biomechanical interactions with soybean pods. To address this, this study proposes an optimization method for low-loss harvesting technology based on mechanical-crop interaction mechanisms, integrating dynamic simulation, contact mechanics theory, and field experiments. Texture analyzer tests revealed pod-shattering force characteristics under different compression directions, showing that vertical compression exhibited the highest shattering risk with an average force of 14.3271 N. A collision model between the spring tooth and pods was established based on Hertz contact theory, demonstrating that reducing the elastic modulus of the spring tooth and increasing the contact area significantly minimized mechanical damage. Simulation verified that the PVC-nylon spring tooth reduced the maximum equivalent stress on pods by 90.3%. Furthermore, the trajectory analysis of spring-tooth tips indicated that effective pod-reeling requires a reel speed ratio (Δ) exceeding 1.0. Field tests with a square flexible spring tooth showed that the optimized reel reduced header loss to 1.371%, a significant improvement over conventional rigid teeth. This study provides theoretical and technical foundations for developing low-loss soybean harvesting equipment. Future work should explore multi-parameter collaborative optimization to enhance adaptability in complex field conditions. Full article
(This article belongs to the Section Agricultural Technology)
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