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20 pages, 3918 KiB  
Article
Engineered Cu0.5Ni0.5Al2O4/GCN Spinel Nanostructures for Dual-Functional Energy Storage and Electrocatalytic Water Splitting
by Abdus Sami, Sohail Ahmad, Ai-Dang Shan, Sijie Zhang, Liming Fu, Saima Farooq, Salam K. Al-Dawery, Hamed N. Harharah, Ramzi H. Harharah and Gasim Hayder
Processes 2025, 13(7), 2200; https://doi.org/10.3390/pr13072200 - 9 Jul 2025
Viewed by 358
Abstract
The rapid growth in population and industrialization have significantly increased global energy demand, placing immense pressure on finite and environmentally harmful conventional fossil fuel-based energy sources. In this context, the development of hybrid electrocatalysts presents a crucial solution for energy conversion and storage, [...] Read more.
The rapid growth in population and industrialization have significantly increased global energy demand, placing immense pressure on finite and environmentally harmful conventional fossil fuel-based energy sources. In this context, the development of hybrid electrocatalysts presents a crucial solution for energy conversion and storage, addressing environmental challenges while meeting rising energy needs. In this study, the fabrication of a novel bifunctional catalyst, copper nickel aluminum spinel (Cu0.5Ni0.5Al2O4) supported on graphitic carbon nitride (GCN), using a solid-state synthesis process is reported. Because of its effective interface design and spinel cubic structure, the Cu0.5Ni0.5Al2O4/GCN nanocomposite, as synthesized, performs exceptionally well in electrochemical energy conversion, such as the oxygen evolution reaction (OER), the hydrogen evolution reaction (HER), and energy storage. In particular, compared to noble metals, Pt/C- and IrO2-based water-splitting cells require higher voltages (1.70 V), while for the Cu0.5Ni0.5Al2O4/GCN nanocomposite, a voltage of 1.49 V is sufficient to generate a current density of 10 mA cm−2 in an alkaline solution. When used as supercapacitor electrode materials, Cu0.5Ni0.5Al2O4/GCN nanocomposites show a specific capacitance of 1290 F g−1 at a current density of 1 A g−1 and maintain a specific capacitance of 609 F g−1 even at a higher current density of 5 A g−1, suggesting exceptional rate performance and charge storage capacity. The electrode’s exceptional capacitive properties were further confirmed through the determination of the roughness factor (Rf), which represents surface heterogeneity and active area enhancement, with a value of 345.5. These distinctive characteristics render the Cu0.5Ni0.5Al2O4/GCN composite a compelling alternative to fossil fuels in the ongoing quest for a viable replacement. Undoubtedly, the creation of the Cu0.5Ni0.5Al2O4/GCN composite represents a significant breakthrough in addressing the energy crisis and environmental concerns. Owing to its unique composition and electrocatalytic characteristics, it is considered a feasible choice in the pursuit of ecologically sustainable alternatives to fossil fuels. Full article
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18 pages, 6225 KiB  
Article
Copper Slag Cathodes for Eco-Friendly Hydrogen Generation: Corrosion and Electrochemical Insights for Saline Water Splitting
by Susana I. Leiva-Guajardo, Manuel Fuentes Maya, Luis Cáceres, Víctor M. Jimenez-Arevalo, Álvaro Soliz, Norman Toro, José Ángel Cobos Murcia, Victor E. Reyes Cruz, Mauricio Morel, Edward Fuentealba and Felipe M. Galleguillos Madrid
Materials 2025, 18(13), 3092; https://doi.org/10.3390/ma18133092 - 30 Jun 2025
Viewed by 467
Abstract
The increasing demand for sustainable energy and clean water has prompted the exploration of alternative solutions to reduce reliance on fossil fuels. In this context, hydrogen production through water electrolysis powered by solar energy presents a promising pathway toward a zero-carbon footprint. This [...] Read more.
The increasing demand for sustainable energy and clean water has prompted the exploration of alternative solutions to reduce reliance on fossil fuels. In this context, hydrogen production through water electrolysis powered by solar energy presents a promising pathway toward a zero-carbon footprint. This study investigates the potential of copper slag, an abundant industrial waste, as a low-cost electrocatalyst for the hydrogen evolution reaction (HER) in contact with saline water such as 0.5 M NaCl and seawater, comparing the electrochemical response when in contact with geothermal water from El Tatio (Atacama Desert). The physicochemical characterisation of copper slag was performed using XRD, Raman, and SEM-EDS to determine its surface properties. Electrochemical evaluations were conducted in 0.5 M NaCl and natural seawater using polarisation techniques to assess the corrosion behaviour and catalytic efficiency of the copper slag electrodes. The results indicate that copper slag exhibits high stability and promising HER kinetics, particularly in seawater, where its mesoporous structure facilitates efficient charge transfer processes. The key novelty of this manuscript lies in the direct revalorisation of untreated copper slag as a functional electrode for HER in real seawater and geothermal water, avoiding the use of expensive noble metals and aligning with circular economy principles. This innovative combination of recycled material and natural saline electrolyte enhances both the technical and economic viability of electrolysis, while reducing environmental impact and promoting green hydrogen production in coastal regions with high solar potential. This research contributes to the value of industrial waste, offering a viable pathway for advancing sustainable hydrogen technologies in real-world environments. Full article
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62 pages, 13651 KiB  
Review
Engineering Gel-Based Precursors into Advanced ORR Catalysts for Zn–Air Batteries and Fuel Cells: Insights into Hydrogels, Aerogels, Xerogels, Metal–Organic Gels, and Metal Aerogels
by Shaik Gouse Peera and Myunghwan Byun
Gels 2025, 11(7), 479; https://doi.org/10.3390/gels11070479 - 21 Jun 2025
Viewed by 436
Abstract
Efficient electrocatalysts for the oxygen reduction reaction (ORR) are essential for numerous energy storage and conversion systems, including zinc–air batteries and fuel cells. Cutting-edge Pt/C catalysts remain the most efficient ORR catalysts to date; however, their high cost and inadequate stability impede their [...] Read more.
Efficient electrocatalysts for the oxygen reduction reaction (ORR) are essential for numerous energy storage and conversion systems, including zinc–air batteries and fuel cells. Cutting-edge Pt/C catalysts remain the most efficient ORR catalysts to date; however, their high cost and inadequate stability impede their use in commercial devices. Recently, transition metal-based electrocatalysts are being pursued as ideal alternatives for cost-effective and efficient materials with a promising future. This review provides an in-depth analysis of the principles, synthesis, and electrocatalytic assessment of noble metal and transition metal-based catalysts derived from diverse gel precursors, including hydrogels, aerogels, xerogels, metal–organic gels, and metal aerogels. Electrocatalysts derived from gel precursors have garnered significant interest due to their superior physicochemical properties, including an exceptionally high surface area, adjustable porosity, adaptability, and scalability. Catalysts obtained from gel precursors offer numerous advantages over conventional catalyst synthesis methods, including the complete utilization of precursors, precise control over surface area and porosity, and uniform distribution of ORR active sites. Among the various types, metal aerogels are distinguished as the superior catalysts, exceeding the Department of Energy’s (DoE) 2025 targets for the mass and specific activities of ORR catalysts. In contrast, hydrogel- and aerogel-derived catalysts excel in terms of ORR activity, specific surface area, and the potential to incorporate high loadings of single-atom catalysts composed of transition metals. Ultimately, we unequivocally categorized the electrocatalysts into high-, moderate-, and low-performance tiers, identifying the most promising catalyst candidate within each gel classification. Concluding insights, future outlooks, and recommendations were provided for the advancement of cost-effective, scalable electrocatalysts derived from gels for fuel cells and zinc–air batteries. Full article
(This article belongs to the Special Issue Gels for Flexible Electronics and Energy Devices (2nd Edition))
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13 pages, 6452 KiB  
Article
Facile Synthesis of Non-Noble CuFeCo/C Catalysts with High Stability for ORR in PEMFC
by Ruixia Chu, Hongtao Zhang, Fangyuan Qiu, Wenjun Fu, Wanyou Huang, Runze Li, Zhenyu Li, Xiaoyue Jin and Yan Wang
Materials 2025, 18(12), 2826; https://doi.org/10.3390/ma18122826 - 16 Jun 2025
Viewed by 339
Abstract
Proton exchange membrane fuel cells (PEMFCs) have been widely studied as an efficient and environmentally friendly energy conversion technology in recent years. However, the high cost, easy poisoning and complex synthesis methods of noble metal catalysts have hindered their commercialization. Therefore, in this [...] Read more.
Proton exchange membrane fuel cells (PEMFCs) have been widely studied as an efficient and environmentally friendly energy conversion technology in recent years. However, the high cost, easy poisoning and complex synthesis methods of noble metal catalysts have hindered their commercialization. Therefore, in this paper, a non-noble metal composite catalyst CuFeCo/C for the oxygen reduction reaction (ORR) was prepared by using a facile liquid-phase reduction method. The ORR kinetic performance of CuFeCo/C was evaluated by cyclic voltammetry (CV), linear sweep voltammetry (LSV) and rotating ring-disk electrode (RRDE) tests. The results show that the oxygen reduction peak of CuFeCo/C appears at about 0.64 V, the half-wave potential is about 0.73 V, the limiting current density is about −16.51 A·m−2, and the Tafel slope is about −0.08. The 10,800 s chronoamperometry test shows that the catalyst has a very good long-term cycle stability. This indicates that the CuFeCo/C composite catalyst has strong stability, good conductivity and ORR catalytic activity under alkaline conditions, which can promote the large-scale commercial application of PEMFCs. Full article
(This article belongs to the Section Catalytic Materials)
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14 pages, 2930 KiB  
Article
Bi-Interfacial Electron Modulation in Co9S8/FeCoS2 Heterostructures Anchored on Bamboo-Derived Carbon Quasi-Aerogel for High-Performance Hydrogen Evolution
by Wenjing He, Jianliang Cao, Xinliang Zhou, Ning Zhang, Yuzhu Qi, Jin Li, Naiteng Wu and Xianming Liu
Gels 2025, 11(6), 390; https://doi.org/10.3390/gels11060390 - 25 May 2025
Viewed by 360
Abstract
Hydrogen energy as a sustainable alternative to fossil fuels necessitates the development of cost-effective and efficient electrocatalysts for the hydrogen evolution reaction (HER). While transition metal sulfides have shown promise, their practical application is hindered by insufficient active sites, poor conductivity, and suboptimal [...] Read more.
Hydrogen energy as a sustainable alternative to fossil fuels necessitates the development of cost-effective and efficient electrocatalysts for the hydrogen evolution reaction (HER). While transition metal sulfides have shown promise, their practical application is hindered by insufficient active sites, poor conductivity, and suboptimal hydrogen adsorption kinetics. Herein, we present a heterointerface engineering strategy to construct Co9S8/FeCoS2 heterojunctions anchored on bamboo fiber-derived nitrogen-doped porous carbon (Co9S8/FeCoS2/BFPC) through hydrothermal synthesis and subsequent carbonization. BFPC carbon quasi-aerogel support not only offers a high surface area and conductive pathways but also enables uniform dispersion of active sites through nitrogen doping, which simultaneously optimizes electron transfer and mass transport. Experimental results demonstrate exceptional HER performance in alkaline media, achieving a low overpotential of 86.6 mV at 10 mA cm−2, a Tafel slope of 68.87 mV dec−1, and remarkable stability over 73 h of continuous operation. This work highlights the dual advantages of heterointerface design and carbon substrate functionalization, providing a scalable template for developing noble metal-free electrocatalysts for energy conversion technologies. Full article
(This article belongs to the Section Gel Chemistry and Physics)
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14 pages, 8563 KiB  
Article
Simultaneous Hydrogen Production and Dye Decomposition in Alkaline Photocatalytic Process Using Calcined Xerogels of CuO-TiO2
by Susana López-Ayala, Elsa C. Menchaca Campos, Miguel A. Méndez-Rojas and Marina E. Rincón
Gels 2025, 11(5), 319; https://doi.org/10.3390/gels11050319 - 25 Apr 2025
Viewed by 765
Abstract
Research on hydrogen (H2) production has been intensively investigated due to the critical need for transitioning from fossil fuels to cleaner energy sources. This study demonstrates a dual-purpose approach where water pollutant degradation and H2 production occur simultaneously, eliminating the [...] Read more.
Research on hydrogen (H2) production has been intensively investigated due to the critical need for transitioning from fossil fuels to cleaner energy sources. This study demonstrates a dual-purpose approach where water pollutant degradation and H2 production occur simultaneously, eliminating the need for sacrificial materials and reducing costs. CuO-TiO2 calcined xerogels were employed in solutions containing NaOH and acid black dye 1 (AB1). The CuO-TiO2/AB1/NaOH system successfully degraded recalcitrant pollutants while producing H2 under optimized conditions. H2 evolution occurred at the photocatalyst holes due to AB1’s lower potential compared to water, while AB1 decomposition proceeded via O2•− radical formation. X-ray diffraction (XRD) and Scanning Electron Microscope (SEM) analyses showed sponge-like structures with 20 nm crystals. Polarization curves confirmed H2 generation in the cathodic region. Bode diagrams of the CuO-TiO2/AB1/NaOH system (0.3 M NaOH and 60 mg/L AB1) exhibited noble/passive behavior, consistent with the polarization curve data. Using 0.3–0.4 M NaOH and 60 mg/L AB1, 636–647 ppb H2/gcatalyst was produced in 60 min, and only 0.07 mg/L AB1 was left as indicated by absorbance measurements at 618 nm. H2 evolution decreased as dye degradation increased. The best system for dye degradation has a k constant of 0.066 min−1 and R2 of 0.99, contains 40 mg/L AB1, and runs at 40 °C, whereas the maximum dual performance required 0.5 M NaOH, yielding 5050 ppb H2/gcatalyst. Full article
(This article belongs to the Special Issue Designing Gels for Catalysts)
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21 pages, 3335 KiB  
Review
Progress in Catalytic Oxidation of Noble Metal-Based Carbon Monoxide: Oxidation Mechanism, Sulfur Resistance, and Modification
by Yali Tong, Shuo Wang and Tao Yue
Catalysts 2025, 15(5), 415; https://doi.org/10.3390/catal15050415 - 23 Apr 2025
Viewed by 777
Abstract
Carbon monoxide (CO) is an important air pollutant generated from the incomplete combustion of fossil fuels, particularly in industrial processes such as iron and steel smelting, power generation, and waste incineration, posing environmental challenges that demand effective removal strategies. Recent advances in noble [...] Read more.
Carbon monoxide (CO) is an important air pollutant generated from the incomplete combustion of fossil fuels, particularly in industrial processes such as iron and steel smelting, power generation, and waste incineration, posing environmental challenges that demand effective removal strategies. Recent advances in noble metal catalysts for catalytic oxidation of CO, particularly Pt-, Pd-, and Rh-based systems, have been extensively studied. However, there is still a lack of systematic review on noble metal-based catalytic oxidation of CO, especially regarding the effects of different active components of the catalysts and the mechanism of sulfur resistance. Based on extensive research and literature findings, this study comprehensively concluded the advances in noble metal-based catalytic oxidation of CO. The effects of preparation methods, supports, and physicochemical properties on the catalytic performance of CO were explored. In addition, the mechanism of the catalytic oxidation of CO were further summarized. Furthermore, given the prevalence of SO2 in the flue gas, the mechanism of sulfur poisoning deactivation of catalysts and the anti-sulfur strategies were further reviewed. Exploration of new supporting materials, catalyst surface reconstruction, doping modification, and other catalyst design strategies demonstrate potential in improving sulfur resistance and catalytic efficiency. This study provides valuable insights into the design and optimization of noble metal-based catalysts for the catalytic oxidation of CO. Full article
(This article belongs to the Section Environmental Catalysis)
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27 pages, 3473 KiB  
Review
Current Research Status and Future Perspective of Ni- and Ru-Based Catalysts for CO2 Methanation
by Muhammad Usman, Seetharamulu Podila, Majed A. Alamoudi and Abdulrahim A. Al-Zahrani
Catalysts 2025, 15(3), 203; https://doi.org/10.3390/catal15030203 - 21 Feb 2025
Cited by 2 | Viewed by 1834
Abstract
Using anthropogenic carbon dioxide (CO2) as a feedstock for the production of synthetic fuel has gained significant attention in recent years. Among the various CO2 conversion pathways, the production of synthetic natural gas via CO2 methanation holds promise because [...] Read more.
Using anthropogenic carbon dioxide (CO2) as a feedstock for the production of synthetic fuel has gained significant attention in recent years. Among the various CO2 conversion pathways, the production of synthetic natural gas via CO2 methanation holds promise because of its potential for both carbon recycling and renewable energy storage. Nickel (Ni) and ruthenium (Ru) are the dominant metals employed as catalysts in the CO2 methanation reaction. This review summarizes the research landscape of Ni- and Ru-based catalysts over the last ten years. Bibliometric analysis revealed that China has the highest number of publications, the Chinese Academy of Sciences is the foremost academic institution, and the International Journal of Hydrogen Energy is the leading journal in this area of research. The publication trend revealed that research on Ni-based catalysts is published at almost four times the rate of Ru-based catalysts. Despite growth in research, problems with catalyst stability and kinetics still exist. The latest research on various catalytic systems, including supported, bimetallic, and single-atom catalysts and the fundamental challenges associated with the CO2 methanation process are reviewed. This review provides a new angle for future studies on catalysts based on non-noble Ni and noble Ru metals and opens the way for additional research in this area. Full article
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30 pages, 10414 KiB  
Review
Progress in 2D MoS2-Based Advanced Materials for Hydrogen Evolution and Energy Storage Applications
by Waseem Raza, Khursheed Ahmad, Flaviano Garcia Alvarado and Tae Hwan Oh
Inorganics 2025, 13(2), 47; https://doi.org/10.3390/inorganics13020047 - 6 Feb 2025
Cited by 3 | Viewed by 1699
Abstract
The increasing energy demand for and fast depletion of fossil fuels have driven the need to explore renewable and clean energy sources. Hydrogen production via water electrocatalysis is considered a promising green fuel technology for addressing global energy and environmental challenges while supporting [...] Read more.
The increasing energy demand for and fast depletion of fossil fuels have driven the need to explore renewable and clean energy sources. Hydrogen production via water electrocatalysis is considered a promising green fuel technology for addressing global energy and environmental challenges while supporting sustainable development. Molybdenum disulfide (MoS2) has emerged as a potential electrocatalyst for hydrogen evolution reactions (HERs) and super-capacitor (SC) applications due to its high electrochemical activity, low cost, and abundance. However, compared to noble metals like platinum (Pt), MoS2 exhibit lower HER activity in water electrocatalysis. Therefore, further modification is needed to enhance its catalytic performance. To address this, MoS2 has been effectively modified with materials such as reduced graphene oxide (rGO), carbon nanotubes (CNTs), polymers, metal oxides, and MXenes. These modifications significantly improve the electrochemical properties of MoS2, enhancing its performance in HER and SC applications. In this review article, we have compiled recent reports on the fabrication of MoS2-based hybrid materials for HER and SC applications. The challenges, advantages, and future perspectives of MoS2-based materials for HERs and SCs have been discussed. It is believed that readers may benefit from the recent updates on the fabrication of MoS2-based hybrid materials for HER and SC applications. Full article
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14 pages, 1954 KiB  
Article
Tuning the d-Band Center of Nickel Bimetallic Compounds for Glycerol Chemisorption: A Density Functional Study
by Carlos M. Ramos-Castillo, Luis Torres-Pacheco, Lorena Álvarez-Contreras, Noé Arjona and Minerva Guerra-Balcázar
Molecules 2025, 30(3), 744; https://doi.org/10.3390/molecules30030744 - 6 Feb 2025
Cited by 1 | Viewed by 1485
Abstract
The modification of catalytic activity through the use of metallic promoters is a key strategy for optimizing performance, as electronic factors play a crucial role in regulating catalytic behavior. This study explores the electronic factors behind the adsorption of glycerol (Gly) on bimetallic [...] Read more.
The modification of catalytic activity through the use of metallic promoters is a key strategy for optimizing performance, as electronic factors play a crucial role in regulating catalytic behavior. This study explores the electronic factors behind the adsorption of glycerol (Gly) on bimetallic nickel-based compounds (Ni3X) using density functional theory (DFT) calculations; incorporating Mn, Fe, Co, Cu, and Zn as promoters effectively tunes the d-band center of these systems, directly influencing their magnetic, adsorption, and catalytic properties. A good correlation between the calculated glycerol adsorption energy and the d-band filling of the studied bimetallic surfaces was identified. Interestingly, this correlation can be rationalized using the celebrated Newns–Anderson model based on the calculated d-band fillings and centers of the systems under study. Additionally, the adsorption energies and relative stability of other electro-oxidation intermediates toward dihydroxyacetone (DHA) were calculated. Notably, the Ni3Co and Ni3Cu systems exhibit an optimal balance between glycerol adsorption and DHA desorption, making them promising candidates for glycerol electro-oxidation. These theoretical insights address fundamental aspects of developing glycerol valorization processes and advancing alcohol electro-oxidation technologies in fuel cells with noble-metal-free catalysts. Full article
(This article belongs to the Section Electrochemistry)
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28 pages, 3925 KiB  
Review
CO2 to Methanol Conversion: A Bibliometric Analysis with Insights into Reaction Mechanisms, and Recent Advances in Catalytic Conversion
by Shahdev Sajnani, Mazhar Ahmed Memon, Shabir Ahmed Memon, Akash Kumar, Darakhshan Mehvish, Somavia Ameen, Mukarama, Wei Zhou and Yuan Liu
Processes 2025, 13(2), 314; https://doi.org/10.3390/pr13020314 - 23 Jan 2025
Cited by 2 | Viewed by 5219
Abstract
The rising levels of atmospheric carbon dioxide (CO2) necessitate urgent and effective strategies for its capture and utilization. Among the various CO2 valorization pathways, the conversion of CO2 into methanol has gained considerable attention due to its dual role [...] Read more.
The rising levels of atmospheric carbon dioxide (CO2) necessitate urgent and effective strategies for its capture and utilization. Among the various CO2 valorization pathways, the conversion of CO2 into methanol has gained considerable attention due to its dual role in reducing greenhouse gas emissions and serving as a renewable fuel and chemical feedstock. This review uniquely combines bibliometric analysis of 13,289 peer-reviewed publications (2012–2023) with an evaluation of Cu-based catalyst advancements, addressing critical gaps in the literature. A bibliometric analysis highlights the key trends, collaborations, and research gaps in the field. Among the catalytic systems, noble metals, though highly active, are uneconomical for large-scale applications, while non-noble metals, such as nickel, exhibit limited activity due to undesired reaction pathways. In comparison, Cu-based catalysts overcome these challenges by offering a balance of activity, selectivity, and cost-effectiveness. Special emphasis is placed on the CO2 to methanol conversion pathways, with insights into thermodynamic constraints, emerging solutions, and potential directions for future research. By consolidating the current state of knowledge, this review identifies significant opportunities for advancing CO2 conversion technologies, particularly in methanol synthesis, positioning it as a promising strategy for sustainable carbon management and energy production. Full article
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12 pages, 2231 KiB  
Article
An In-Plane Heterostructure Ni3N/MoSe2 Loaded on Nitrogen-Doped Reduced Graphene Oxide Enhances the Catalyst Performance for Hydrogen Oxidation Reaction
by Abrar Qadir, Peng-Peng Guo, Yong-Zhi Su, Kun-Zu Yang, Xin Liu, Ping-Jie Wei and Jin-Gang Liu
Molecules 2025, 30(3), 488; https://doi.org/10.3390/molecules30030488 - 22 Jan 2025
Viewed by 1145
Abstract
Non-noble metal electrocatalysts for the hydrogen oxidation reaction (HOR) that are both highly active and low-cost are essential for the widespread use of fuel cells. Herein, a simple two-step method for creating an in-plane heterostructure of Ni3N/MoSe2 loaded on N-doped [...] Read more.
Non-noble metal electrocatalysts for the hydrogen oxidation reaction (HOR) that are both highly active and low-cost are essential for the widespread use of fuel cells. Herein, a simple two-step method for creating an in-plane heterostructure of Ni3N/MoSe2 loaded on N-doped reduced graphene oxide (Ni3N/MoSe2@N-rGO) as an effective electrocatalyst for the HOR is described. The process involves hydrothermal treatment of the Ni and Mo precursors with N-doped reduced graphene oxide, followed by the annealing with urea. The Ni3N/MoSe2@N-rGO catalyst exhibits high activities for the HOR, with current densities of 2.15 and 3.06 mA cm−2 at 0.5 V vs. the reversible hydrogen electrode (RHE) in H2-saturated 0.1 M KOH and 0.1 M HClO4 electrolytes, respectively, which is comparable to a commercial 20% Pt/C catalyst under similar experimental conditions. Furthermore, the catalyst demonstrates excellent durability, maintaining its performance during accelerated degradation tests for 5000 cycles. This work offers a practical framework for the designing and preparing of non-precious metal electrocatalysts for the HOR in fuel cells. Full article
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13 pages, 5100 KiB  
Article
Solid-State Reaction Synthesis of CoSb2O6-Based Electrodes Towards Oxygen Evolution Reaction in Acidic Electrolytes: Effects of Calcination Time and Temperature
by Francesco Vanzetti, Hilmar Guzmán and Simelys Hernández
Catalysts 2025, 15(1), 68; https://doi.org/10.3390/catal15010068 - 13 Jan 2025
Viewed by 1118
Abstract
Mitigating global warming necessitates transitioning from fossil fuels to alternative energy carriers like hydrogen. Efficient hydrogen production via electrocatalysis requires high-performance, stable anode materials for the oxygen evolution reaction (OER) to support the hydrogen evolution reaction (HER) at the cathode. Developing noble metal-free [...] Read more.
Mitigating global warming necessitates transitioning from fossil fuels to alternative energy carriers like hydrogen. Efficient hydrogen production via electrocatalysis requires high-performance, stable anode materials for the oxygen evolution reaction (OER) to support the hydrogen evolution reaction (HER) at the cathode. Developing noble metal-free electrocatalysts is therefore crucial, particularly for acidic electrolytes, to avoid reliance on scarce and expensive metals such as Ir and Ru. This study investigates a low-cost, solvent-free solid-state synthesis of CoSb2O6, focusing on the influence of calcination time and temperature. Six samples were prepared and characterized using powder X-ray diffraction (PXRD), energy-dispersive X-ray spectroscopy (EDX), Brunauer–Emmett–Teller (BET) analysis, field-emission scanning electron microscopy (FESEM), and electrochemical techniques. A non-pure CoSb2O6 phase was observed across all samples. Electrochemical testing revealed good short-term stability; however, all samples exhibited Tafel slopes exceeding 200 mV dec−1 and overpotentials greater than 1 V. The sample calcined at 600 °C for 6 h showed the best performance, with the lowest Tafel slope and overpotential, attributed to its high CoSb2O6 content and maximized {110} facet exposure. This work highlights the role of calcination protocols in developing Co-based OER catalysts and offers insights for enhancing their electrocatalytic properties. Full article
(This article belongs to the Special Issue Catalysis for Energy Storage and Batteries)
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27 pages, 1438 KiB  
Review
Metal-Based Catalysts in Biomass Transformation: From Plant Feedstocks to Renewable Fuels and Chemicals
by Muhammad Saeed Akhtar, Muhammad Tahir Naseem, Sajid Ali and Wajid Zaman
Catalysts 2025, 15(1), 40; https://doi.org/10.3390/catal15010040 - 4 Jan 2025
Cited by 9 | Viewed by 2864
Abstract
The transformation of biomass into renewable fuels and chemicals has gained remarkable attention as a sustainable alternative to fossil-based resources. Metal-based catalysts, encompassing transition and noble metals, are crucial in these transformations as they drive critical reactions, such as hydrodeoxygenation, hydrogenation, and reforming. [...] Read more.
The transformation of biomass into renewable fuels and chemicals has gained remarkable attention as a sustainable alternative to fossil-based resources. Metal-based catalysts, encompassing transition and noble metals, are crucial in these transformations as they drive critical reactions, such as hydrodeoxygenation, hydrogenation, and reforming. Transition metals, including nickel, cobalt, and iron, provide cost-effective solutions for large-scale processes, while noble metals, such as platinum and palladium, exhibit superior activity and selectivity for specific reactions. Catalytic advancements, including the development of hybrid and bimetallic systems, have further improved the efficiency, stability, and scalability of biomass transformation processes. This review highlights the catalytic upgrading of lignocellulosic, algal, and waste biomass into high-value platform chemicals, biofuels, and biopolymers, with a focus on processes, such as Fischer–Tropsch synthesis, aqueous-phase reforming, and catalytic cracking. Key challenges, including catalyst deactivation, economic feasibility, and environmental sustainability, are examined alongside emerging solutions, like AI-driven catalyst design and lifecycle analysis. By addressing these challenges and leveraging innovative technologies, metal-based catalysis can accelerate the transition to a circular bioeconomy, supporting global efforts to combat climate change and reduce fossil fuel dependence. Full article
(This article belongs to the Special Issue Catalytic Conversion of Biomass to Chemicals)
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12 pages, 3872 KiB  
Article
Towards Efficient Oxygen Reduction Reaction: One-Step Synthesis of Co-N Catalysts with Polyhexamethylene Guanidine as Nitrogen Precursor
by Ruyang Song, Lin Gu, Chuanyue Sun, Huaxing Li, Abdullah N. Alodhayb, Yunyun Dong and Jinsheng Zhao
Catalysts 2025, 15(1), 5; https://doi.org/10.3390/catal15010005 - 24 Dec 2024
Viewed by 746
Abstract
Developing non-noble metal catalysts that exhibit oxygen reduction reaction (ORR) activity comparable to or exceeding that of platinum-based catalysts remains a significant challenge. This research presents the successful fabrication of novel cobalt-nitrogen (Co-N) catalysts through a straightforward one-step synthesis method. This method involves [...] Read more.
Developing non-noble metal catalysts that exhibit oxygen reduction reaction (ORR) activity comparable to or exceeding that of platinum-based catalysts remains a significant challenge. This research presents the successful fabrication of novel cobalt-nitrogen (Co-N) catalysts through a straightforward one-step synthesis method. This method involves stirring a mixture of cobalt (II) nitrate, polyhexamethylene guanidine (PHMG) as a nitrogen source, and carbon spheres at ambient temperature. By varying the mass ratio of PHMG to cobalt salt, three distinct catalyst formulations were produced. The catalyst with an optimal PHMG-to-cobalt nitrate ratio of 2:1 (Co-PHMG-2@C) exhibited exceptional electrocatalytic activity for the oxygen reduction reaction (ORR) in alkaline electrolytes. This catalyst demonstrated a high onset potential of 0.97 V and a half-wave potential of 0.82 V versus the reversible hydrogen electrode (RHE), favorably comparable to those of the benchmark Pt/C catalyst (1.02 V vs. RHE). Furthermore, Co-PHMG-2@C displayed superior stability and resistance to methanol poisoning. The scalability of this synthesis technique offers a promising pathway for cost-effective and environmentally friendly production of carbon nanomaterials for applications in fuel cells and other electrochemical energy devices. Full article
(This article belongs to the Section Catalytic Materials)
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