Search Results (611)

Retrofitting existing buildings has become a critical strategy for reducing energy consumption, improving thermal comfort, and achieving carbon reduction targets in the built environment. Among retrofit measures, wall insulation plays a pivotal role in minimizing heat loss and enhancing building energy efficiency. Conventional insulation materials, although effective, are often associated with high embodied energy, limited recyclability, and environmental concerns. Consequently, bio-based composite materials derived from natural fibers, agricultural residues, and renewable binders have emerged as promising sustainable alternatives. However, the moisture sensitivity of lignocellulosic materials remains a major challenge that can compromise thermal performance, durability, and long-term service life. This review provides a comprehensive and critical assessment of bio-based hydrophobic composite panels for wall insulation in retrofit applications. Unlike previous reviews that have primarily examined bio-based insulation materials, natural-fiber composites, or hydrophobic modifications separately, this study integrates these interconnected research domains within a unified framework. The review systematically examines raw material selection, composite panel manufacturing processes, hydrophobic surface-engineering strategies, thermal and moisture-related performance, durability characteristics, retrofit implementation approaches, and sustainability considerations. The analysis demonstrates that hydrophobic modification significantly reduces moisture uptake, enhances dimensional stability, and preserves thermal-insulation performance under varying environmental conditions. Natural-fiber-based composites, including hemp, flax, jute, bamboo, coconut fiber, and agricultural residues, exhibit competitive thermal conductivity (λ) values while offering reduced environmental impacts compared with conventional insulation materials. Furthermore, the integration of advanced hydrophobic treatments improves resistance to water penetration, biological degradation, and freeze–thaw damage, thereby increasing the long-term reliability of retrofit insulation systems. Full article

While double-layer insulation structures are widely adopted, their thermal performance is critically dependent on the thermophysical behavior of the interstitial air cavity, a variable often oversimplified in current design practices. This article moves beyond generic material descriptions to investigate the specific mechanism of heat transfer transition within sealed air gaps sandwiched between graphite polystyrene boards. The innovation of this experiment lies in the rigorous isolation of air gap thickness as the primary independent variable within a 1 × 1 × 1 m closed building model, instrumented with high-precision GPRS temperature and humidity sensors to capture real-time thermal gradients under the authentic climate conditions of Anyang, Henan. The results demonstrate a non-monotonic relationship between gap thickness and effective thermal resistance, governed by the competition between molecular conduction and buoyancy-driven natural convection. Specifically, the data validates that a 20 mm air gap represents the statistically significant optimum, thereby maximizing insulation efficiency while minimizing radiative heat loss. Using this optimized structure reduces steady-state heat flux compared to monolithic equivalents and aligns with the energy conservation target. Unlike previous studies limited by simulation assumptions or short-term testing, this research provides empirically verified, long-term field data that bridges the gap between theoretical fluid dynamics and practical building envelope engineering. These findings offer a robust, physics-based reference for optimizing double-layer insulation systems in the Central Plains, directly supporting the low-carbon retrofitting of existing building stocks. Full article

This paper presents an investigation into the effect of dissolved gases (DGs) on the insulating properties, such as breakdown strength, of Midel EN 1204 natural ester oil and Poweroil TO 1020 60U mineral oils. The gasses were generated by simulating thermal fault/s at 130 °C, 210 °C, 340 °C, 400 °C, and 450 °C. Dissolved gas analysis (DGA) was conducted according to IEC 60567 to determine the concentrations of H₂, CH₄, C₂H₆, C₂H₄, C₂H₂, and CO in each of the twelve oil samples. Moisture was measured using the Karl Fischer Method according to IEC 60814. The breakdown voltage (BDV) was measured according to IEC 60156. The results show that total dissolved gas concentration and rate of rise increased with fault temperature in both oils. For this relatively short time experiment, the rise in concentration of DGs had minimal effect. The overall BDV 73.7 kV (virgin ester oil BDV) increased to 76.3 kV at 450 °C for natural ester oil, whereas the BDV of mineral oil decreased from 68.7 kV to 63.1 kV. These findings showed that natural ester oil has better insulation stability under thermal stress. Full article

The physical characteristics of gypsum plaster composites made from agricultural wastes of pine cones (PCs) and pine resin (PR), as sustainable substitutes for traditional natural fillers, are examined in this work. Particle sizes of 3–5 mm, 0–3 mm, and powder were used to classify the PCs after grinding. First, gypsum plaster was replaced with PC particles at 20%, 40%, 60%, and 80% by weight for each group to produce resin-free specimens. To create artificial porosity and improve the matrix’s binding strength, 1% PR by total weight was then added to duplicate mixes, yielding 24 different sample combinations. In resin-free samples, the addition of 3–5 mm, 0–3 mm, and powder PC (in ratios ranging from 20% to 80%) reduced the thermal conductivities by 35.16%, 33.84%, and 34.97%, respectively, and the compressive strength values by 82.00%, 77.18%, and 77.50%. Further decreases in thermal conductivity (29.36%, 32.05%, and 33.66%) and compressive strength (76.89%, 75.64%, and 75.48%) were observed in PR-modified samples. The results show that adding PCs and PR to gypsum plaster considerably improves the plaster’s thermal insulation while marginally reducing its compressive strength loss. Full article

The increasing power density of modern electronic systems intensifies challenges related to heat dissipation and long-term reliability. Insulated metal substrates (IMS), particularly three-dimensional (3D), are increasingly used as integrated thermal–mechanical solutions in high-power electronics. However, their complex geometry and material interfaces introduce new reliability concerns, especially at solder joints. This study investigates the evolution of intermetallic compounds (IMCs) in solder joints formed on 3D aluminum IMSs with ENIG metallization, focusing on SAC305 and Sn42Bi57Ag1 solder alloys. Solder joints were subjected to environmental aging under high-temperature, high-humidity, and thermal-shock conditions to simulate realistic service environments. Microstructural and compositional analyses of the interfacial IMC layers were performed, together with measurements of IMC thickness evolution. The results show that aging significantly modifies the chemical composition and morphology of IMC layers in both solder systems. In SAC305 joints, progressive development of (Cu,Ni)₆Sn₅ phases with increasing Cu participation was observed. In Sn42Bi57Ag1 joints, Bi affected reaction kinetics but did not alter the diffusion-controlled nature of IMC growth. Thickness measurements indicate higher sensitivity of SAC305 joints to environment-assisted interfacial degradation, while Sn42Bi57Ag1 joints exhibit greater susceptibility to stress-assisted IMC growth during severe thermal cycling. These findings highlight the distinct reliability behaviors of tested solders on 3D IMSs and provide insight into their suitability for high-power electronic applications. Full article

Cross-laminated timber (CLT) is increasingly used in multi-story timber construction, but its combustible nature requires reliable fire protection, particularly in layered wall assemblies with concealed cavities. This study compares two medium-scale cross-laminated timber (CLT) sandwich wall assemblies exposed to radiant heat flux of 20 kW/m² for 90 min: an uncoated reference assembly and an assembly with PROMADUR^® intumescent coating applied to the CLT surfaces. Both specimens consisted of a 90 mm three-ply CLT panel encapsulated with 12.5 mm gypsum-fiber boards fixed to a wooden stud frame forming a 40 mm installation cavity. Fire-test observations were supplemented by simultaneous thermal analysis (STA), i.e., thermogravimetry (TG)/differential thermogravimetry (DTG)/differential scanning calorimetry (DSC), of uncoated and coated CLT specimens under oxidative conditions. During the applied medium-scale radiant exposure, the unexposed-face temperatures of both assemblies remained below the insulation temperature-rise limits defined in STN EN 1363-1; however, these limits were used only as a comparative benchmark and the test does not represent a formal fire-resistance classification. The coated assembly showed improved thermal protection during the early and intermediate stages of exposure, delaying a critical thermal event near the wooden stud by approximately 35 min. However, flaming combustion of the stud occurred at about 75 min and led to degradation of the intumescent char within the cavity. In contrast, the uncoated assembly reached higher early CLT surface temperatures but showed no flaming combustion during the test. STA results supported the fire-test interpretation: the coated specimen showed a 37% reduction in peak DTG rate, a higher residual mass at the end of the test, and substantially greater mass loss in the 150–280 °C range, consistent with intumescent activation and volatile release. The results indicate that, under the tested medium-scale exposure, the intumescent coating improved early and intermediate thermal protection of the CLT surface, but did not prevent late-stage cavity flaming involving the wooden stud. Therefore, the behavior of intumescent-coated CLT in partially enclosed cavities with combustible framing should be validated under replicated, standardized and larger-scale fire exposure. Full article

Various forms of Bacopa monnieri (BM), including original powder (Mp), tea form (Mo), and post-extraction residues (Mf), were used as natural bio-based additives in rigid polyurethane–polyisocyanurate (RPU/PIR) foams. The study investigated the influence of BM form and content on the physical, mechanical, thermal, and flammability properties of the foams. The results demonstrated that both the type and concentration of BM significantly affected foam performance. Foams containing Mf exhibited the lowest apparent density and reduced brittleness, whereas foams modified with Mp showed the highest compressive strength. The incorporation of BM also contributed to reduced flammability and enhanced thermal resistance of the foams. Thermal analysis indicated that BM additives modified the degradation behavior of RPU/PIR foams by promoting char formation and improving thermal stability at elevated temperatures. In particular, samples containing tea and post-extraction residues showed increased stability of the carbonized residue during the final degradation stage. The most favorable overall properties were obtained for BM contents between 3 and 7 wt%, while higher filler concentrations negatively affected the structural integrity of the foam matrix. The results confirm that the performance of RPU/PIR foams strongly depends on the balance between matrix continuity and biofiller functionality. The obtained materials show potential for application in floristry products and lightweight insulating systems where low density, dimensional stability, and enhanced thermal resistance are required. Full article

This study reports the physicochemical characterization and structure–property relationships of rigid sheep wool/phenolic novolac panels developed as bio-based thermal insulation for building envelopes. Mixed Polish sheep wool was washed, mechanically opened, and formed into nonwoven mats, then impregnated with either neat or flame-retardant novolac resin to obtain lightweight boards with a fiber content of about 50 wt%. Elemental analysis, ICP-OES, FTIR spectroscopy, and laser and electron microscopy were used to evaluate the fiber composition, keratin structure, morphology, and fiber–matrix interfaces. Mechanical performance under three-point bending and shear, differential scanning calorimetry, thermogravimetric analysis, and transient hot-probe thermal-conductivity measurements were applied to link microstructure with functional behavior. Novolac impregnation transformed the compliant wool mat into self-supporting panels, increasing the flexural modulus to the 0.8–1.4 GPa range and flexural strength to approximately 48–52 MPa, while the shear modulus and work to failure rose by more than an order of magnitude relative to the loose wool reference. Thermal conductivity remained in a typical range for natural-fiber insulations (λ = 0.061 W·m⁻¹·K⁻¹ for the wool mat and 0.071–0.074 W·m⁻¹·K⁻¹ for the composites), although higher than that of expanded polystyrene. DSC and TGA confirmed that wool fibers remain thermally stable up to about 200–220 °C, that the novolac resin cures around 140 °C, with typical phenolic reaction enthalpies, and that both formulations generate high char residues of roughly 60–80 wt% at 600 °C under nitrogen, evidencing a strong charring propensity rather than directly quantifying fire resistance. Overall, the results position sheep wool/novolac panels between conventional bio-based insulation and structural composites and highlight their potential as sustainable, circular insulation materials for energy-efficient building envelopes. Full article

To address the difficulty of directly measuring the internal conductor temperature and the complex influence of external environmental factors on gas-insulated switchgear (GIS), a three-dimensional thermal–fluid multiphysics coupling model was developed for a 110 kV three-phase common-enclosure GIS disconnect switch. The model incorporates contact resistance heating, natural convection of SF₆ gas, wind speed, and solar radiation. The effects of contact resistance and environmental factors on the temperature field distribution were systematically investigated. The results show that an increase in contact resistance significantly raises the conductor temperature, while higher wind speeds effectively reduce the temperature rise of the equipment. Solar radiation substantially increases the enclosure temperature, whereas ambient temperature has little influence on temperature rise. Based on the enclosure temperature rise, a conductor temperature-rise prediction model and a multi-factor correction model were established. Validation results indicate that all models achieved coefficients of determination greater than 0.98, with prediction errors controlled within ±2 °C. The proposed method enables the accurate prediction of conductor temperature under complex environmental conditions and provides technical support for condition monitoring and overheating fault diagnosis of GIS equipment. Full article

The article is devoted to the study of the properties of the obtained heat-insulating refractory materials, based on fireclay scrap of various fractions (2.5 mm, 1.0 mm, 0.5 mm, and 0.1 mm) using a complex of mineral and oxide additives. The fillers used were titanium dioxide powder and silicon production wastes, which included microsilica powder, aluminum oxide, zinc oxide, zirconium oxide, chromium oxide, iron oxide, cement, lime, and baking soda. The choice of these fillers was due to the fact that they initially have corrosion resistance. Liquid glass acted as a binder. The resulting thermal barrier material was tested to determine its physical and mechanical properties, namely, thermal conductivity, porosity, compressive strength, and microstructure. According to the obtained results for the physical and mechanical properties, the secondary refractory material had properties close to GOST. So, according to GOST 12170-2021, the thermal conductivity values of the obtained materials were included in the 0.03–15.0 W/(m·K) range. The porosity values of the obtained samples complied with GOST 2409-2014 and were not more than 30%. The maximum compressive strength was 171.31 kgf/mm². The microstructure of the material of the obtained samples was very porous, and the pores were evenly distributed throughout the volume, which is extremely important for heat-insulating materials. A distinctive feature of the technology was the absence of a high-temperature firing stage: the required physical and mechanical properties of the material were achieved when heated to 180–300 °C with subsequent slow cooling in the furnace, which significantly reduces energy consumption compared to traditional refractory technologies. The use of waste from the production of chamotte scrap and microsilica will help to reduce negative impacts on the environment, save natural resources, and expand the raw material base. Full article

Nature-inspired material design has gained increasing attention in the development of sustainable biocomposites for applications requiring the integration of structural performance and functional efficiency. However, many lignocellulosic composites still depend on synthetic binders and fail to achieve a strong effective interaction between constituents, resulting in suboptimal mechanical integrity and thermal behavior while limiting their environmental advantages. This study aims to develop binderless biocomposite panels from Hevea brasiliensis-derived spent mushroom substrate (SMS) and Elaeis guineensis empty fruit bunch (EFB) fibers, emphasizing the synergistic interaction between components for energy-efficient building applications. Chemical characterization revealed complementary roles, with EFB contributing a high cellulose content (57.60%) for reinforcement and SMS providing a higher lignin content (30.51%) for enhanced rigidity and natural binding. Panels were fabricated via hot pressing at a target density of 0.8 g/cm³ without additives. Mechanical properties were evaluated through specific flexural, tensile, internal bond, and impact testing, while thermal conductivity and thickness swelling were used to assess functional performance. The 60% SMS with 40% EFB composition exhibited optimal performance, achieving a specific flexural strength of 20.26 MPa, a flexural modulus of 1943.76 MPa, tensile strength of 6.12 MPa, an internal bond strength of 2.06 MPa, an impact strength of 15.35 kJ/m², a thickness swelling of 44.80%, and a thermal conductivity of 0.234 W/m.K. These results demonstrate that the combined effect of SMS and EFB in binderless biocomposites derived from secondary products offers a promising biomimetic pathway for designing recyclable, high-performance materials suitable for sustainable and energy-efficient construction systems. Full article

Recent earthquakes have underscored the significant seismic vulnerability and poor energy performance of existing reinforced concrete (RC) buildings, with particular deficiencies observed in non-structural components such as masonry infill walls. Conventional retrofit strategies typically address seismic and thermal deficiencies separately, often leading to increased costs and invasive interventions. This study explores the development of an innovative plaster that combines seismic strengthening with thermal insulation. The proposed plaster is produced using natural raw materials of local Calabrian origin and reinforced with broom fibers to enhance both ductility and mechanical strength. Experimental investigations included mechanical characterization through compressive and flexural strength tests, toughness, and ductility evaluation, as well as thermophysical analyses and further complementary tests. The results demonstrate that fiber reinforcement ensures adequate strength and significantly improves deformability, making the material suitable for seismic retrofitting of infill walls. In fact, the results show that the fiber insertion improves the post-critical behavior of the plaster through a significant increase in its ductility. Moreover, the thermal tests confirm a notable reduction in heat transfer, enhancing the energy performance of building envelopes. The complementary tests have demonstrated the suitability of the designed plasters for the intended applications. Full article

Modern electronics demand materials that simultaneously manage heat and provide electromagnetic responses due to high integration and multifunctionality. Therefore, polymer composites with high thermal conductivity and tunable dielectric properties are critical for next-generation electronic devices. Here, natural rubber (NR) was engineered with multi-dimensional fillers—hexagonal boron nitride (h-BN), halloysite nanotubes (HNTs), poly(3-hydroxybutyrate-co-4-hydroxyvalerate) (P34HB), and multi-walled carbon nanotubes (MWCNTs)—to systematically tailor thermal, dielectric, and mechanical properties. Synergistic combinations of h-BN and MWCNTs form an effective three-dimensional thermal network, while HNTs and MWCNTs generate highly effective phonon pathways, achieving a peak thermal conductivity of 0.287 W/(m·K). Dielectric tunability is enabled via percolating h-BN/MWCNT networks, where interfacial polarization allows broad-frequency modulation of the dielectric constant. MWCNTs also regulate curing behavior and provide mechanical reinforcement. In contrast, phase separation between P34HB and NR disrupts the filler network, enabling good electrical insulation while retaining partial thermal pathways, whereas weak interfacial bonding in HNT/MWCNT composites constrains mechanical enhancement. This study demonstrates a systematic multi-dimensional filler strategy enabling tunable thermal and dielectric properties in NR composites and provides a versatile platform for multifunctional polymer materials in flexible and wearable devices. Full article

Natural fibers are among the most extensively exploited bio-based materials in industry due to their abundance, affordability, and biodegradability. However, their intrinsic properties often require improvement through chemical, mechanical, or enzymatic treatments to expand their applications. Phosphorylation is a highly effective chemical modification that enables the covalent grafting of phosphate groups onto the fiber backbone. These functionalities enhance hydrophilicity, anionic charge density, swelling capacity, and water uptake, while significantly improving flame-retardant performance. In addition, phosphorylation can reduce energy consumption and production costs in the manufacture of functionalized micro- and nanofibrillated fibers, as the increased swelling facilitates fibrillation. Consequently, phosphorylated fibers are suitable for water treatment, biomedical devices, construction materials, and other advanced materials. Dozens of reagents and various synthetic routes have been explored to perform this reaction, each producing materials with distinct properties. Phosphorus content remains the primary parameter used to assess modification efficiency. This literature review examines existing phosphorylation methods, including reagents, substrates, and characterization techniques, and discusses applications such as flame retardancy, thermal insulation, ion exchange, energy storage, electrodes, and battery recycling. It also briefly addresses key challenges, including limited hydroxyl accessibility, control of the degree of substitution, potential cellulose degradation, and scalability constraints. Full article

This study addresses the challenge of thermal accumulation and low efficiency in conventional ground heat exchangers for building heating and cooling applications. A novel direct-expansion CO₂ borehole heat exchanger (BHE) backfilled with well water is proposed to enhance heat transfer and mitigate soil thermal imbalance. A dynamic thermal resistance-capacity model (TRCM) coupling CO₂ phase change with natural convection in well water is developed and validated against full-scale field experiments (135 m depth), with prediction errors below 5% under cooling conditions (MAPE 2.29%, RMSE 2.49%). Quantitative analysis reveals that natural convection in well water enhances overall heat transfer by 14.9% compared to soil-backfilled systems, despite intensifying thermal short-circuiting. Two practical enhancement strategies for building energy efficiency are proposed: (1) adding insulation to the rising pipe, which increases the heat transfer rate by up to 35.1%; and (2) implementing artificial well-water circulation, which achieves up to 50.5% enhancement, with an equivalent coefficient of performance (COP) reaching 52.5 under intermittent operation. The proposed system and the parametric analysis of these strategies offer effective solutions for improving the energy performance of ground-source heat pumps in buildings, contributing to reduced operational energy consumption and enhanced system reliability. Full article