Experimental Research on the Influence of the Thickness Change in the Air Interlayer Between Double-Layer Graphite Polystyrene Boards on the Energy-Saving Effect of Buildings in the Central Plains of China

While double-layer insulation structures are widely adopted, their thermal performance is critically dependent on the thermophysical behavior of the interstitial air cavity, a variable often oversimplified in current design practices. This article moves beyond generic material descriptions to investigate the specific mechanism of heat transfer transition within sealed air gaps sandwiched between graphite polystyrene boards. The innovation of this experiment lies in the rigorous isolation of air gap thickness as the primary independent variable within a 1 × 1 × 1 m closed building model, instrumented with high-precision GPRS temperature and humidity sensors to capture real-time thermal gradients under the authentic climate conditions of Anyang, Henan. The results demonstrate a non-monotonic relationship between gap thickness and effective thermal resistance, governed by the competition between molecular conduction and buoyancy-driven natural convection. Specifically, the data validates that a 20 mm air gap represents the statistically significant optimum, thereby maximizing insulation efficiency while minimizing radiative heat loss. Using this optimized structure reduces steady-state heat flux compared to monolithic equivalents and aligns with the energy conservation target. Unlike previous studies limited by simulation assumptions or short-term testing, this research provides empirically verified, long-term field data that bridges the gap between theoretical fluid dynamics and practical building envelope engineering. These findings offer a robust, physics-based reference for optimizing double-layer insulation systems in the Central Plains, directly supporting the low-carbon retrofitting of existing building stocks.