Search Results (72)

Lupin (Lupinus spp.), a legume known for its high protein content, holds great promise as a sustainable protein source to meet future global demands. Despite its nutritional benefits, including substantial dietary fibre and bioactive compounds, lupin remains underutilised in human diets due to several techno-functional and sensory limitations. This review delves into the techno-functional limitations of lupin, which include poor foaming capacity, low water and oil absorption, inadequate emulsification properties, and poor solubility. Lupin’s techno-functional limits are tied to the compact, heat-stable nature of its conglutin storage proteins and high insoluble fibre content. While research has been conducted on fermenting other legumes such as soybeans, chickpeas, peas, and lentils with Exopolysaccharide (EPS) producing bacteria, its application to lupin remains largely unexplored. Crucially, this work is one of the first reviews to exclusively link lupin’s unique protein and fibre structure with the specific polymer chemistry of bacterial EPS as a targeted modification strategy. Current research findings suggest that EPS-producing Lactic Acid Bacteria (LAB) fermentation can significantly improve the techno-functional properties of legumes, indicating strong potential for similar benefits with lupin. The analysis highlights various studies demonstrating the ability of EPS-producing LAB to improve water retention, emulsification, and overall palatability of legume-based products. Furthermore, it emphasises the need for continued research in the realm of fermentation with EPS-producing bacteria to enhance the utilisation of lupin in food applications. By addressing these challenges, fermented lupin could become a more appealing and nutritious option, contributing significantly to global food security and nutrition. Full article

Biocomposites based on natural fibres represent a promising solution for the circular economy. The aim of this study was to develop and characterise a biodegradable composite based on sheep wool from herds raised in the Kyrgyz Republic and polylactide (PLA 4032D). Composite samples with a wool–PLA ratio of 50:50 were fabricated by thermoforming at a temperature of 168 °C for 30 s (n = 10). Mechanical properties tests were performed (PN-EN ISO 604—compression tests), for impact resistance (Charpy method), differential scanning calorimetry (DSC), and measurements of density and thermal conductivity. Biodegradation samples were subjected to enriched soil conditions for 6 weeks in two variants (with and without irrigation). The results showed that the addition of sheep wool to the PLA matrix significantly increased compressive strength (23.56 ± 5.23 MPa) and impact energy absorption (226.2 ± 23.8 kJ/m²) compared to neat PLA. After biodegradation, a 59% reduction in compressive strength was observed while maintaining an increase in fracture energy, suggesting a change in the failure mechanism. The density (0.27 ± 0.02 g/cm³) and the thermal conductivity (0.127 W/m·K) comparable to polymer foams indicate potential for thermal insulation applications. Microscopy and DSC analysis confirmed complete biodegradation under soil conditions. The developed biocomposite from Kyrgyz sheep wool demonstrates the potential for valorisation of local fibrous waste for biodegradable materials with functional insulation properties. Full article

Reservoirs in the Orinoco Heavy Oil Belt, Venezuela, typically hold natural foamy oil. Gas liberation during depletion leads to a sharp increase in viscosity, adversely impacting development efficiency. Therefore, this paper proposes a natural gas (CH₄)–chemical synergistic huff-and-puff method (CCHP). It utilizes the synergism between a stable foam plugging system and natural gas to supplement reservoir energy and promote the generation of secondary foamy oil. To evaluate the performance of 20 types of foam stabilizers (polymers and surfactants), elucidate the influence on production and properties of key parameters, and reveal the flow characteristics of produced fluids, 24 sets of foam performance evaluation tests were conducted using a high-temperature foam instrument. Moreover, 15 sets of core experiments with production fluid visualization were performed. The results demonstrate that, in terms of individual components, XTG and HPAM-20M demonstrated the best foam-stabilizing performance, achieving an initial foam volume of 280 mL and a foam half-life of 48 h. Conversely, the polymer–surfactant composite of XTG-CBM-DA elevated the initial foam volume to 330 mL while maintaining a comparable half-life, further enhancing the performance of foaming capacity for a stable foam system. For further application in the CCHP, oil production shows a positive correlation with both post-depletion pressure and chemical agent concentration; however, the foam gas–liquid ratio (GLR) exhibits an inflection point, with the optimal ratio found to be 1.2 m³/m³. During the huff-and-puff process, the density and viscosity of the produced oil decrease cycle by cycle, while resin and asphaltene content show a significant reduction. Furthermore, visualization results reveal that the foam becomes finer, more stable, and more uniformly distributed under precise parameter control, leading to enhanced foamy oil effects and improved plugging capacity. Moreover, the foam structure transitions from an oil-rich state to a homogeneous and stable configuration throughout the CCHP process. This study provides valuable insights for achieving stable and sustainable development in natural foamy oil reservoirs. Full article

In the context of climate change, increasingly severe forest fires present a significant threat to lives, property, ecosystem functionality, and the sustainable development of forest resources. As a result, there is an urgent need for rapid, efficient, and environmentally friendly technologies for fire suppression and containment. This paper begins by reviewing the current research on forest fire extinguishing agents and materials that hold promise for effective fire suppression. Among these agents, gaseous and foam extinguishing materials exhibit drawbacks such as low efficiency or significant environmental hazards. In contrast, natural polymer hydrogels, which are high in water content, environmentally friendly, and biodegradable, show significant potential for developing clean and efficient extinguishing materials. Furthermore, this paper discusses existing environmental assessment standards for fire extinguishing agents, as well as the assessment systems proposed in various studies. It finds that, while universal assessment standards are fairly well-established, current research primarily focuses on enhancing fire suppression performance. However, the environmental performance assessment of forest fire extinguishing agents—often used in large quantities—remains inadequate. Therefore, there is an urgent need to establish a comprehensive and systematic environmental assessment system to address this theoretical and practical gap. Full article

This study focuses on the behavior of hybrid polymer composites made from glass fiber and natural fiber-based flax fabric when subjected to low velocity drop-weight impacts. With the rise in the utilization of composites in structural components in various industries like the marine, aerospace and automotive industries, it is of paramount importance to study the effects of low velocity drop-weight impacts and their damage assessment on the composites. Low velocity drop-weight impacts can occur due to a tool falling on a composite part or due to an impact with a small object. The experimental tests were carried out according to ASTM standards with a drop-weight impact testing machine. Simulations were done to replicate the tests using explicit finite element software LS-DYNA. The experimental tests were carried out on samples of thickness ~2.5 mm and the energy at impact was 50 J. Upon comparing the experimental results, it was seen that an error percentage in the deformation varied between a minimum of 3.32% and a maximum of 8.93%, and the maximum force at impact varied between a minimum of 0.06% and a maximum of 17.14%. The variations between the experimental and simulated values can be attributed to the presence of voids or other defects that would have inadvertently crept in while making the composite. Additionally, composite laminates lined with a layer of EPS (expanded polystyrene) foam were tested and compared with composite laminates which were not lined with the foam. An improvement in the performance of the composite laminates lined with the EPS foam was observed. Full article

The recurrent influx of invasive Sargassum horneri along the coasts of South Korea poses significant ecological and economic challenges, including habitat disruption, aquaculture damage, and shoreline pollution. This study investigates a sustainable valorization pathway by converting SH into functional biochar through slow pyrolysis and utilizing the product as a core material for eco-friendly marine buoys. Biochars were produced at pyrolysis temperatures ranging from 300 °C to 700 °C and characterized for elemental composition, FT-IR spectra, leachability (CODcr), and biodegradability. Higher pyrolysis temperatures resulted in lower H/C and O/C molar ratios, indicating enhanced aromaticity and hydrophobicity. The biochar produced at 700 °C (SFBW-700) exhibited the highest structural and environmental stability, with minimal leachability and resistance to microbial degradation. A composite buoy was fabricated by mixing SFBW-700 with natural binders (beeswax and rosin), forming solid specimens without synthetic polymers or foaming agents. The optimized composition (biochar:beeswax:rosin = 85:10:5) showed excellent performance in density, buoyancy, and impact resistance, while fully meeting the Korean eco-friendly buoy certification criteria. This work presents a circular and scalable approach to mitigating marine macroalgal blooms and replacing plastic-based marine infrastructure with biochar-based eco-friendly composite alternatives. The findings suggest strong potential for the deployment of SH-derived biochar in marine engineering applications. Full article

The unique properties of insect silk have attracted attention for years to develop scaffolds for tissue engineering. Combining natural silks with synthetic polymers may benefit biocompatibility, mechanical strength, and elasticity. Silk-modified biomaterials are a promising choice for tissue engineering due to their versatility, biocompatibility, and many processing methods. This study investigated the physicochemical and biological properties of biocomposites formed by combining caddisfly silk (Hydropsyche angustipennis) and polycaprolactone (PCL). The PCL foams modified with caddisfly silk demonstrated full cytocompatibility and enhanced fibroblast adhesion and proliferation compared to unmodified PCL. These silk-modified PCL foams also induced NF-κB signaling, which is crucial for initiating tissue regeneration. Notably, the antimicrobial properties of the silk-modified PCL foams remained consistent with those of unmodified PCL, suggesting that the addition of silk did not alter this aspect of performance. The findings suggest that caddisfly silk-modified PCL foams present a promising solution for future medical and dental applications, emphasizing the potential of alternative silk sources in tissue engineering. Full article

This study explores sustainable foamed polyester materials derived from natural or bio-based building blocks, including succinic, glutaric, and adipic acids, combined with trimethylolpropane and pentaerythritol. By precisely tuning the ratio of functional groups, the resulting polymers contain minimal free functionalities, leading to lower hygroscopicity and enhanced stability. The reaction is monitored by tracking the mass loss associated with water formation, the primary condensation by-product, which reveals a first-order kinetic behaviour. Infrared spectroscopy indicates that foaming occurs in a narrow time window, while esterification begins earlier and continues afterwards. Thermogravimetric analysis confirms thermal stability up to ~400 °C, with complete decomposition at 500 °C and no residue. Scanning electron microscopy images of test specimens with varying densities reveal dense, microporosity-free cell walls in both materials, indicating a homogeneous polymer matrix that contributes to the overall stabilisation of the foam structure. In flammability tests, the foams resist ignition during two 10 s methane flame exposures and, under prolonged flame, burn 40 times more slowly than conventional foams. These results demonstrate a modular system for creating bio-based foams with tunable properties—from soft and elastic to rigid—suitable for diverse applications. The materials offer a sustainable alternative to petrochemical foams while retaining excellent mechanical and thermal properties. Full article

Flexible polyurethane foams are a diverse class of materials encompassing furniture, packaging, automotive, and many other industrial and domestic applications. Polyurethane foams are synthesized by the addition of polyols and isocyanates; however, the petroleum origin and toxic nature of isocyanates have driven many to look for more sustainable routes to production. Renewable fillers have emerged as a biobased resource to decrease the carbon footprint of this widely used polymeric material. In this study, soy hulls, as mass-produced, industrial by-products of soybean production, were used to create a biochar beneficial in the synthesis of flexible polyurethane foam composites. The addition of soy hull biochar was found to maintain the compression properties of foams at a decreasing isocyanate index, reducing the amount of isocyanates needed for production. In addition, the addition of biochar decreased the flammability of foams, important for many applications where consumer safety is important. The results point to the ability to create safer, more sustainable, and even more cost-effective polyurethane foams through the reduction in isocyanate use while maintaining the properties of this important class of polymers. Full article

Biobased organic diols derived from the phenolic aldehyde by-products in the depolymerization of lignin (4-hydroxybenzaldehyde, vanillin, and syringaldehyde) for the synthesis of polyesters and polyurethanes is described. Methods to prepare lignin-based diols involved a two-step synthetic route using either a hydroxy alkylation and aldehyde reduction or an aldehyde reduction and Williamson–Ether substitution. The preparation of five polyesters (PEs) and ten polyurethanes (PUs) from lignin-based diols was also performed and their physical and thermal properties were analyzed. DSC analysis confirmed the amorphous nature of all synthesized polymers, and GPC analysis revealed broad dispersities and high molecular weights. Two PE polyols were also derived from a vanillin-based diol at concentrations of 10 and 25 wt% for their usage in sustainable PU foams. PU foams were prepared from these polyols, where it was found that only the foam containing the 10 wt% formulation was suitable for mechanical testing. The PU foam samples were found to have good hardness and tensile strengths compared to both control foams, showing potential for the incorporation of biobased polyols for PU foam formation. Full article

Rigid polyurethane foam (RPUF) is a widely utilized thermosetting polymer across various industrial applications, valued for its exceptional properties. However, the demand for sustainable alternatives to petroleum-based polymers has grown increasingly urgent due to rising environmental concerns. Despite its widespread use, RPUF faces challenges such as inadequate mechanical strength, limited thermal stability, and high flammability, all of which are crucial considerations in commercial and household applications. Globally, ongoing efforts are focused on developing innovative technologies that convert renewable sources into new monomers and polymers, some of which could serve as alternatives to traditional RPUFs. Several approaches have been explored to improve the thermal stability, mechanical strength, and flame retardancy of RPUFs, including the modification of bio-based polyols and the incorporation of performance-enhancing fillers. This review emphasizes recent advances in RPUFs derived from natural resources, focusing on their preparation, characterization, and properties, and strategies to enhance the mechanical strength and flame safety of bio-based RPUFs. Additionally, it explores the applications of RPUF materials across various fields, addressing the challenges and potential developments in packaging, household items, construction, and automotive applications. Full article

This study investigates the impact response of polymer foams commonly used in protective packaging, considering the fractal nature of their material microstructure. The research begins with static material characterization and impact tests on two low-density polyethylene foams. To capture the multiscale nature of the dynamic response behavior of two low-density foams to sustain impact loads, fractional differential equations of motion are used to qualitatively and quantitatively describe the dynamic response behavior, assuming restoring forces for each foam characterized, respectively, by a polynomial of heptic degree and by a trigonometric tangential function. A two-scale transform is employed to solve the mathematical model and predict the material’s behavior under impact loads, accounting for the fractal structure of the material’s molecular configuration. To assess the accuracy of the mathematical model, we performed impact tests considering eight dropping heights and two plate weights. We found good predictions from the mathematical models compared to experimental data when the fractal derivatives were between 1.86 and 1.9, depending on the cushioning material used. The accuracy of the theoretical predictions achieved using fractal calculus elucidates how to predict multiscale phenomena associated with foam heterogeneity across space, density, and average pore size, which influence the foam chain’s molecular motion during impact loading conditions. Full article

Natural fiber-reinforced composites are composite materials composed of natural fibers, such as plant fibers and synthetic biopolymers. These environmentally friendly composites are biodegradable, renewable, cheap, lightweight, and low-density, attracting attention as eco-friendly alternatives to synthetic fiber-reinforced composites. In this study, natural fiber-reinforced polymer foam core layered composites were produced for the automotive industry. Fabrics woven from goat wool were used as the natural fiber. Polymer foam with expanded polystyrene (EPS) and extruded polystyrene (XPS) structures was used as the core material. During production, fibers were bonded to the upper and lower layers of the core structures using resin. The hand lay-up method was used in production. After resin application, the samples were cured under a heated press for 2 h. After the production was completed, the material was cut according to the standards (10-20-30 Joule), and impact and bending tests were conducted at three different energy levels. The experiments revealed that at 10 J, the material exhibited rebound; at 20 J, it showed resistance to stabbing; and at 30 J, it experienced penetration. While EPS foam demonstrated higher impact resistance in the 10 J test, it was found that XPS foam exhibited better impact resistance and absorption capabilities in the 20 J and 30 J tests. Due to the open and semi-closed cell structure of EPS foams and the closed cell structure of XPS foams, it has been concluded that XPS foams exhibit higher impact resistance and better energy absorption properties Full article

Design and production technology of natural fibre reinforced polymers not only aims to offer products with a lower environmental impact than conventional glass fibre composites but also caters for designers’ needs for the fabrication of lightweight free-formed architectural components. To combine both characteristics, the forming process itself, once scaled up, needs to be based on efficient material moulding strategies. Based on case studies of adaptive forming techniques derived from the composite industry and concrete casting, two approaches for the mass production of customised NFRP profiles are proposed. Both processes are based on foam from recycled PET, which is used as either a removable mould or a stay-in-place (SIP) core. Once the textile reinforcement is placed on a mould, either by helical winding of natural fibre prepregs or in the form of mass-produced textile preforms, its elastic properties allow for the free-forming of the composite profile before the resin is fully cured. This paper investigates the range of deformations that it is possible to achieve by each method and describes the realisation of a small structural demonstrator, in the form of a stool, through the helical winding of a flax prepreg on a SIP core. Full article

Oleogels are structured materials formed by immobilizing oil within a polymer network. This study aimed to synthesize bilayer foamed oleogels using Ecogel™ as an emulsifier—a natural gelling and emulsifying agent commonly used to stabilize emulsions. Ecogel™ is multifunctional, particularly in cosmetic formulations, where it aids in creating lightweight cream gels with a cooling effect. However, the specific goal of this study was to investigate the physicochemical properties of oleogels formed with Ecogel™, Tween 80, gelatin, and glycerin. The combination of these ingredients has not been studied before, particularly in the context of bilayer foamed oleogels. The biphasic nature of the resulting materials was explored, consisting of a uniform lower phase and a foamed upper layer. Several analytical techniques were employed, including FT-IR spectrophotometric analysis, moisture content evaluation, surface wettability measurements, microscopic imaging, and rheological studies, in addition to surface energy determination. The results demonstrated that the addition of Tween 80 significantly improved the stability and rigidity of the oleogels. Furthermore, storage at reduced temperatures after synthesis enhanced the material’s stabilizing properties. These materials also showed an affinity for interacting with non-polar compounds, indicating potential applications in skincare, especially for interaction with skin lipids. Full article