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Keywords = nanosecond pulsed laser processing

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17 pages, 2933 KiB  
Article
Laser-Prepared ZnO-Ag Nanoparticles with High Light-Enhanced Antibacterial Activity
by Anastasia V. Volokitina, Elena D. Fakhrutdinova, Daria A. Goncharova, Sergei A. Kulinich and Valery A. Svetlichnyi
Materials 2025, 18(13), 3088; https://doi.org/10.3390/ma18133088 - 29 Jun 2025
Viewed by 476
Abstract
Recently, the urgency of combating antibiotic-resistant bacteria, viruses, and other pathogens has dramatically increased. With the development of nanotechnology, significant hopes are placed on nanoparticles with antimicrobial properties. The efficiency of such materials can be significantly enhanced through light-activated processes. In this study, [...] Read more.
Recently, the urgency of combating antibiotic-resistant bacteria, viruses, and other pathogens has dramatically increased. With the development of nanotechnology, significant hopes are placed on nanoparticles with antimicrobial properties. The efficiency of such materials can be significantly enhanced through light-activated processes. In this study, we prepared composite ZnO-Ag nanoparticles and tested their ability to inhibit Staphylococcus aureus bacteria. The composite ZnO-Ag nanoparticles were fabricated using pulsed laser ablation of Zn and Ag targets in water using a nanosecond pulsed laser. During antibacterial tests, light-enhanced activation of the nanoparticles was achieved using low-power near UV (375 nm) and blue visible (410 nm) LED irradiation. For comparison, similar laser-fabricated ZnO nanoparticles were also tested. The combined use of nanoparticles and LED irradiation significantly increased the generation of reactive oxygen species. As a result, low nanoparticle concentrations (0.05 g/L) and low-power LED irradiation (0.17–0.22 W) significantly reduced the concentration of Staphylococcus aureus bacteria, including experiments with visible light irradiation. Compared to their ZnO counterparts, the use of ZnO-Ag composite particles led to an additional increase in antimicrobial activity. Full article
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18 pages, 2643 KiB  
Article
Finite Element Simulation of the Laser Shock Peening Process on 304L Stainless Steel
by Mayur B. Wakchaure, Manoranjan Misra and Pradeep L. Menezes
Materials 2025, 18(13), 2958; https://doi.org/10.3390/ma18132958 - 23 Jun 2025
Viewed by 405
Abstract
This study investigates the effects of Laser Shock Peening (LSP) on residual stress distribution and surface deformation using a Finite Element Method (FEM) model. LSP is a surface treatment process that generates compressive residual stress by applying high-energy laser pulses over nanosecond timescales. [...] Read more.
This study investigates the effects of Laser Shock Peening (LSP) on residual stress distribution and surface deformation using a Finite Element Method (FEM) model. LSP is a surface treatment process that generates compressive residual stress by applying high-energy laser pulses over nanosecond timescales. The study aims to analyze the impact of key parameters, specifically laser spot overlap rate and power density, on the induced residual stress and surface deformation. A Design of Experiment (DOE) approach was used to systematically vary these parameters. These simulations were performed using the ANSYS Explicit Dynamics FEM with a Johnson–Cook material model to capture the nonlinear constitutive behavior. The research analyzes the distribution of residual stress and surface deformation caused by LSP. Increasing laser spot overlap and power density leads to higher compressive residual stress and surface deformation, revealing two distinct behavioral outcomes: either deep compressive stress with minimal deformation or a transition from compressive to tensile stress followed by significant surface deformation and a subsequent return to compressive stress. The results demonstrate strong agreement with existing experimental data presented in the literature. This study contributes novel insights into the interaction between LSP parameters and their effects on material properties, with implications for understanding LSP techniques in practical applications. The triangular pulse model and dual-overlap analysis offer a novel simulation strategy for optimizing LSP parameters in stainless steel. Full article
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14 pages, 4632 KiB  
Article
Resistive Heater Element Based on a Conductive Line in AlN Ceramic Fabricated by Laser Processing
by Nikolay Nedyalkov, Nadya Stankova, Fatme Padikova, Stefan Valkov, Genoveva Atanasova, Tina Dilova and Lyubomir Aleksandrov
Materials 2025, 18(12), 2861; https://doi.org/10.3390/ma18122861 - 17 Jun 2025
Viewed by 352
Abstract
The purpose of this work is to demonstrate that laser-induced conductive tracts in AlN ceramic can be applied for fabrication of an integrated resistive heating element. Nanosecond laser processing at a wavelength of 1064 nm of ceramic in vacuum is used for a [...] Read more.
The purpose of this work is to demonstrate that laser-induced conductive tracts in AlN ceramic can be applied for fabrication of an integrated resistive heating element. Nanosecond laser processing at a wavelength of 1064 nm of ceramic in vacuum is used for a formation of conductive areas. It is demonstrated that the applied laser fluence and the number of pulses influence strongly the electrical properties of the material in the irradiated zone. The resistance value of the produced tracks with a length of about 4 mm and width of about 1 mm may vary from 17 to about 2000 Ohms, depending on the processing conditions. The material in the processed zone is characterized by means of surface composition, morphology, and electric properties. It is found that the electrical conductivity of the formed structure is based on the ceramic decomposition and formation of aluminum layer. The analysis of the influence of the temperature on the electrical resistance value shows that the material’s conductivity could be preserved after annealing, as in the present study it is confirmed up to 300 °C. The ability of the formed tracks to serve as a basis element of ceramic integrated resistive heater is studied by applying DC voltage. It is found that the fabricated element can be used with a high reliability to about 90 °C without special requirements for contact design and encapsulation. Operation at higher temperatures is also demonstrated as the maximal one achieved is about 150 °C at 10V. The performance of the heater is investigated and discussed as the operation range is defined. The proposed element can be a basis for a design of an integrated heater in ceramic with high stability and applications in everyday life and research. Full article
(This article belongs to the Special Issue Advances in Laser Processing Technology of Materials—Second Edition)
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13 pages, 2693 KiB  
Communication
Prediction of Aluminum Alloy Surface Roughness Through Nanosecond Pulse Laser Assisted by Continuous Laser Paint Removal
by Jingyi Li, Rongfan Liang, Han Li, Junjie Liu and Jingdong Sun
Photonics 2025, 12(6), 575; https://doi.org/10.3390/photonics12060575 - 6 Jun 2025
Viewed by 367
Abstract
Reducing surface roughness can enhance the mechanical properties of processed materials. The variation law of the aluminum alloy surface roughness induced by continuous-nanosecond combined laser (CL) with different continuous laser power densities and laser delay is investigated experimentally. A back propagation neural network [...] Read more.
Reducing surface roughness can enhance the mechanical properties of processed materials. The variation law of the aluminum alloy surface roughness induced by continuous-nanosecond combined laser (CL) with different continuous laser power densities and laser delay is investigated experimentally. A back propagation neural network (BPNN) coupled with a sparrow search algorithm (SSA) is employed to predict surface roughness. The nanosecond laser energy density, continuous laser power density and laser delay are input parameters, while the surface roughness is output parameter. The lowest surface roughness is achieved with completely paint film removed by the CL while the nanosecond laser energy density is 1.99 J/cm2, the continuous laser power density is 2118 W/cm2 and the laser delay is 1 ms. Compared to the original target and the target irradiated by nanosecond pulse laser (ns laser), the reductions in the surface roughness are 20.62% and 12.00%, respectively. The SSA-BPNN model demonstrates high prediction accuracy, with a correlation coefficient (R2) of 0.98628, root mean square error (RMSE) of 0.024, mean absolute error (MAE) of 0.020 and mean absolute percentage error (MAPE) of 1.30% on the test set. These results indicate that the SSA-BPNN demonstrates higher-precision surface roughness prediction with limited experimental data than BPNN. Furthermore, the findings confirm that the CL can effectively reduce surface roughness. Full article
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53 pages, 7134 KiB  
Review
Effects of Process Parameters on Pulsed Laser Micromachining for Glass-Based Microfluidic Devices
by Mrwan Alayed, Nojoud Al Fayez, Salman Alfihed, Naif Alshamrani and Fahad Alghannam
Materials 2025, 18(11), 2657; https://doi.org/10.3390/ma18112657 - 5 Jun 2025
Viewed by 743
Abstract
Glass-based microfluidic devices are essential for applications such as diagnostics and drug discovery, which utilize their optical clarity and chemical stability. This review systematically analyzes pulsed laser micromachining as a transformative technique for fabricating glass-based microfluidic devices, addressing the limitations of conventional methods. [...] Read more.
Glass-based microfluidic devices are essential for applications such as diagnostics and drug discovery, which utilize their optical clarity and chemical stability. This review systematically analyzes pulsed laser micromachining as a transformative technique for fabricating glass-based microfluidic devices, addressing the limitations of conventional methods. By examining three pulse regimes—long (≥nanosecond), short (picosecond), and ultrashort (femtosecond)—this study evaluates how laser parameters (fluence, scanning speed, pulse duration, repetition rate, wavelength) and glass properties influence ablation efficiency and quality. A higher fluence improves the material ablation efficiency across all the regimes but poses risks of thermal damage or plasma shielding in ultrashort pulses. Optimizing the scanning speed balances the depth and the surface quality, with slower speeds enhancing the channel depth but requiring heat accumulation mitigation. Shorter pulses (femtosecond regime) achieve greater precision (feature resolution) and minimal heat-affected zones through nonlinear absorption, while long pulses enable rapid deep-channel fabrication but with increased thermal stress. Elevating the repetition rate improves the material ablation rates but reduces the surface quality. The influence of wavelength on efficiency and quality varies across the three pulse regimes. Material selection is critical to outcomes and potential applications: fused silica demonstrates a superior surface quality due to low thermal expansion, while soda–lime glass provides cost-effective prototyping. The review emphasizes the advantages of laser micromachining and the benefits of a wide range of applications. Future directions should focus on optimizing the process parameters to improve the efficiency and quality of the produced devices at a lower cost to expand their uses in biomedical, environmental, and quantum applications. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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11 pages, 9609 KiB  
Article
Research on the Influence of Laser Cleaning Parameters on the Removal Effectiveness of Al Metal Layers from Ceramic Substrate Surfaces
by Yuqin Li, Hangchao Wang, Weizhuo Hua, Hang Wang and Yuchang Qing
Coatings 2025, 15(5), 600; https://doi.org/10.3390/coatings15050600 - 18 May 2025
Viewed by 503
Abstract
This study explores a novel method for removing Al metal coatings by using nanosecond pulsed lasers to clean Al metal layers from ceramic substrate surfaces. The impact of laser power and pulse width on the effectiveness of the removal of the Al metal [...] Read more.
This study explores a novel method for removing Al metal coatings by using nanosecond pulsed lasers to clean Al metal layers from ceramic substrate surfaces. The impact of laser power and pulse width on the effectiveness of the removal of the Al metal layer from the ceramic substrate was examined. The findings revealed that a laser with a power of 120 W, a pulse width of 200 ns, a frequency of 240 kHz, and a speed of 6000 mm/s could effectively remove the Al metal layer (50 μm) in a single laser cleaning cycle without causing damage to the ceramic substrate. The mechanism behind the removal of the Al metal layer from the ceramic substrate surface was also investigated. It was discovered that local high temperatures caused by laser irradiation and the difference in thermal expansion coefficients between the metal layer and the ceramic substrate both contribute to the removal of the Al metal layer during the laser cleaning process. This research provides an effective process for removing the Al metal layer. Full article
(This article belongs to the Special Issue Advanced Coating Material for Heritage Preservation, 2nd Edition)
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12 pages, 26718 KiB  
Article
Laser-Induced Periodic Nanostructure on Polyimide Film Surface Using 248 nm Excimer Laser
by Songqing Zhao, Xuan Xie, Mingyang Li, Limin Yang and Tongjing Liu
Nanomaterials 2025, 15(10), 742; https://doi.org/10.3390/nano15100742 - 15 May 2025
Viewed by 411
Abstract
In this study, nanoscale periodic surface structures were fabricated on polyimide (PI) films using a linearly polarized KrF excimer laser with a wavelength of 248 nm. The effects of laser energy density and pulse number on the morphology and surface roughness of laser-induced [...] Read more.
In this study, nanoscale periodic surface structures were fabricated on polyimide (PI) films using a linearly polarized KrF excimer laser with a wavelength of 248 nm. The effects of laser energy density and pulse number on the morphology and surface roughness of laser-induced periodic surface structures (LIPSSs) were systematically investigated. When the pulse width was 20 ns, the repetition rate was 10 Hz, and the beam incidence angle was normal (90°), periodic ripples with a spatial period of approximately 200 nm formed within an energy density range of 7–18 mJ/cm2 and pulse number range of 6000–18,000. The most uniform and well-defined structures were achieved at 14.01 mJ/cm2 and 12,000 pulses, with a ripple depth of 60 nm and surface roughness (Ra) approximately 26 times greater than that of pristine PI. The ripple orientation was consistently perpendicular to the laser polarization, consistent with low-spatial-frequency LIPSS (LSFL) formation mechanisms governed by interference-induced photothermal effects. In addition, surface wettability was found to be significantly enhanced due to changes in both surface chemistry and topography, with the water contact angle decreasing from 73.7° to 19.7°. These results demonstrate the potential of UV nanosecond laser processing for the scalable fabrication of functional nanostructures on polymer surfaces for applications in surface engineering and biointerfaces. Full article
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17 pages, 4514 KiB  
Article
Statistical Modeling and Characterization of Laser Marking on AISI 301LN Stainless Steel Using Short-Pulsed Fiber Laser
by Mohammad Rezayat, Mojtaba Karamimoghadam, Nicola Contuzzi, Giuseppe Casalino and Antonio Mateo
Metals 2025, 15(5), 519; https://doi.org/10.3390/met15050519 - 4 May 2025
Viewed by 515
Abstract
This study explores the effects of nanosecond short-pulsed fiber laser processing on AISI 301LN stainless steel, focusing on optimizing surface characteristics through precise parameter control. Using a Design of Experiments (DOE) approach combined with response surface methodology (RSM), the influence of laser power [...] Read more.
This study explores the effects of nanosecond short-pulsed fiber laser processing on AISI 301LN stainless steel, focusing on optimizing surface characteristics through precise parameter control. Using a Design of Experiments (DOE) approach combined with response surface methodology (RSM), the influence of laser power (30–60 W) and the number of laser passes (5–15 times) was systematically investigated. The results demonstrate that increasing the laser power and passes significantly affected the surface properties. The highest surface roughness of 16.8 µm and engraving width of 51 µm were achieved with 60 W power and 15 passes, whereas the lowest roughness of 13.8 µm and width of 35 µm were observed with 30 W power and 5 passes. Wettability measurements revealed an inverse correlation with roughness, with contact angles ranging from 86.4° for rougher surfaces to 92.4° for smoother textures. The findings demonstrate the capability of short-pulsed fiber laser processing to tailor surface properties effectively, with potential applications in manufacturing and surface engineering where controlled roughness and wettability are critical. Full article
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15 pages, 3015 KiB  
Article
Noise Reduction in LED-Based Photoacoustic Imaging
by Takahiro Kono, Kazuma Hashimoto, Keisuke Fukuda, Uma Maheswari Rajagopalan, Kae Nakamura and Jun Yamada
Photonics 2025, 12(4), 398; https://doi.org/10.3390/photonics12040398 - 18 Apr 2025
Viewed by 421
Abstract
Photoacoustic tomography (PAT), also known as optoacoustic tomography, has been emerging as a biomedical imaging modality that can provide cross-sectional or three-dimensional (3D) visualization of biological tissues such as blood vessels and lymphatic vessels in vivo at high resolution. The principle behind the [...] Read more.
Photoacoustic tomography (PAT), also known as optoacoustic tomography, has been emerging as a biomedical imaging modality that can provide cross-sectional or three-dimensional (3D) visualization of biological tissues such as blood vessels and lymphatic vessels in vivo at high resolution. The principle behind the visualization involves the light being absorbed by the tissues which results in the generation of ultrasound. Depending on the strength of ultrasound and its decay rate, it could be used to visualize the absorber location. In general, pulsed lasers such as the Q-switched Nd-YAG and OPO lasers that provide high-energy widths in the range of a few nanoseconds operating at low repetition rates are commonly used as a light source in photoacoustic imaging. However, such lasers are expensive and occupy ample space. Therefore, PAT systems that use LED as the source instead of lasers, which have the advantage of being obtainable at low cost and portable, are gaining attention. However, LED light sources have significantly low energy, and the photoacoustic signals generated have a low signal-to-noise ratio (SNR). Therefore, in LED-based systems, one way to strengthen the signal and improve the SNR is to significantly increase the repetition rate of LED pulses and use signal processing, which can be achieved using a high-power LED along M-sequence signal decoding. M-sequence signal decoding is effective, especially under high repetition rates, thus improving the SNR. However, power supplies for high-power LEDs have a circuit jitter, resulting in random temporal fluctuations in the emitted light. Such jitters, in turn, would affect the M-sequence-based signal decoding. Therefore, we propose a new decoding algorithm which compensates for LED jitter in the M-sequence signal processing. We show that the proposed new signal processing method can significantly improve the SNR of the photoacoustic signals. Full article
(This article belongs to the Special Issue Emerging Trends in Biomedical Optical Imaging)
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17 pages, 11417 KiB  
Article
Plasma Spectrum Diagnosis and Cleaning Quality Analysis of Laser Cleaning of Marine Biofilms on Aluminum Alloy Surfaces
by Zhenglong Lei, Qiang Meng, Xinrui Zhang, Xudong Li, Chen Wang and Bao Zhao
Materials 2025, 18(8), 1843; https://doi.org/10.3390/ma18081843 - 17 Apr 2025
Viewed by 408
Abstract
Surface quality monitoring has become increasingly important in the laser cleaning process. Currently, most research focuses on cleaning contaminants such as oxides and paints, while studies on the cleaning of marine biofilm layers from metal surfaces remain limited. This paper presents real-time monitoring [...] Read more.
Surface quality monitoring has become increasingly important in the laser cleaning process. Currently, most research focuses on cleaning contaminants such as oxides and paints, while studies on the cleaning of marine biofilm layers from metal surfaces remain limited. This paper presents real-time monitoring of nanosecond pulsed laser cleaning of marine biofilm layers on aluminum alloy surfaces using laser-induced breakdown spectroscopy (LIBS). The plasma spectra of different microbial layers during cleaning were collected to analyze the variations in characteristic elements. Regression fitting techniques were used to analyze the evolution of plasma spectra in the long-wave band and at specific wavelengths, establishing a relationship between spectral signals and cleaning effectiveness. After cleaning, energy dispersive spectroscopy (EDS) characterization was performed on the sample surface to verify the changes in elemental composition during the cleaning process of different marine biofilm layers. Additionally, the plasma spectra corresponding to the optimal cleaning process for each microbial layer were defined as the “reference spectrum”. The Pearson correlation coefficient between random spectra and the “reference spectrum” was calculated to determine the optimal cleaning process. The highest correlation results were found to predict the optimal cleaning parameters with a relative error between 0.9% and 3.8% when compared to experimentally measured values. The feasibility of LIBS technology for monitoring the laser cleaning process of marine biofilm layers on metal surfaces was validated in this study, and a theoretical foundation was provided for the future use of LIBS in enabling intelligent feedback control of the laser cleaning process. Full article
(This article belongs to the Section Metals and Alloys)
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13 pages, 3123 KiB  
Article
Loss Analysis of P3 Laser Patterning of Perovskite Solar Cells via Hyperspectral Photoluminescence Imaging
by Christof Schultz, Markus Fenske, Nicolas Otto, Laura-Isabelle Dion-Bertrand, Guillaume Gélinas, Stéphane Marcet, Janardan Dagar, Rutger Schlatmann, Eva Unger and Bert Stegemann
Solar 2025, 5(2), 13; https://doi.org/10.3390/solar5020013 - 11 Apr 2025
Viewed by 706
Abstract
Upscaling perovskite solar cells and modules requires precise laser patterning for series interconnection and spatial characterization of cell parameters to understand laser–material interactions and their impact on performance. This study investigates the use of nanosecond (ns) and picosecond (ps) laser pulses at varying [...] Read more.
Upscaling perovskite solar cells and modules requires precise laser patterning for series interconnection and spatial characterization of cell parameters to understand laser–material interactions and their impact on performance. This study investigates the use of nanosecond (ns) and picosecond (ps) laser pulses at varying fluences for the P3 patterning step of perovskite solar cells. Hyperspectral photoluminescence (PL) imaging was employed to map key parameters such as optical bandgap energy, Urbach energy, and shunt resistance. The mappings were correlated with electrical measurements, revealing that both ns and ps lasers can be utilized for effective series interconnections with minimal performance losses at optimized fluences. Our findings provide a deeper understanding of fluence-dependent effects in P3 patterning. Moreover, the results demonstrate that the process window is robust, allowing for reasonable cell performance even with deviations from optimal parameters. This robustness, coupled with the scalability of the laser patterning process, emphasize its suitability for industrial module production. Full article
(This article belongs to the Special Issue Developments in Perovskite Solar Cells)
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26 pages, 21993 KiB  
Article
Improvement of Micro-Hole Processing in SiCf/SiC Ceramic Matrix Composite Using Efficient Two-Step Laser Drilling
by Yue Cao, Bin Wang, Zhehang Li, Jiajia Wang, Yinan Xiao, Qingyang Zeng, Xinfeng Wang, Wenwu Zhang, Qunli Zhang and Liyuan Sheng
Micromachines 2025, 16(4), 430; https://doi.org/10.3390/mi16040430 - 2 Apr 2025
Cited by 3 | Viewed by 955
Abstract
SiCf/SiC ceramic matrix composite (CMC), a hard and brittle material, faces significant challenges in efficient and high-quality processing of small-sized shapes. To address these challenges, the nanosecond laser was used to process micro-holes in the SiCf/SiC CMC using a [...] Read more.
SiCf/SiC ceramic matrix composite (CMC), a hard and brittle material, faces significant challenges in efficient and high-quality processing of small-sized shapes. To address these challenges, the nanosecond laser was used to process micro-holes in the SiCf/SiC CMC using a two-step drilling method, including laser pre-drilling in air and laser final-drilling with a water jet. The results of the single-parameter variation and optimized orthogonal experiments reveal that the optimal parameters for laser pre-drilling in air to process micro-holes are as follows: 1000 processing cycles, 0.7 mJ single-pulse energy, −4 mm defocus, 15 kHz pulse-repetition frequency, and 85% overlap rate. With these settings, a micro-hole with an entrance diameter of 343 μm and a taper angle of 1.19° can be processed in 100 s, demonstrating high processing efficiency. However, the entrance region exhibits spattering slags with oxidation, while the sidewall is covered by the recast layer with a wrinkled morphology and attached oxides. These effects are primarily attributed to the presence of oxygen, which enhances processing efficiency but promotes oxidation. For the laser final-drilling with a water jet, the balanced parameters for micro-hole processing are as follows: 2000 processing cycles, 0.6 mJ single-pulse energy, −4 mm defocus, 10 kHz pulse-repetition frequency, 85% overlap rate, and a 4.03 m/s water jet velocity. Using these parameters, the pre-drilled micro-hole can be finally processed in 96 s, yielding an entrance diameter of 423 μm and a taper angle of 0.36°. Due to the effective elimination of spattering slags and oxides by the water jet, the final micro-hole exhibits a clean sidewall with microgrooves, indicating high-quality micro-hole processing. The sidewall morphology could be ascribed to the different physical properties of SiC fiber and matrix, with steam explosion and cavitation erosion. This two-step laser drilling may provide new insights into the high-quality and efficient processing of SiCf/SiC CMC with small-sized holes. Full article
(This article belongs to the Special Issue Optical and Laser Material Processing, 2nd Edition)
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23 pages, 7257 KiB  
Article
Effect of Nanosecond Laser Ablation and Oxidation on the Surface Wettability and Microstructure of Cu-ETP Copper Sheets
by Monika Walkowicz, Piotr Osuch, Małgorzata Zasadzińska, Paweł Strzępek and Klaudia Kludacz
Coatings 2025, 15(4), 383; https://doi.org/10.3390/coatings15040383 - 25 Mar 2025
Viewed by 675
Abstract
Nanosecond laser ablation effectively modifies Cu-ETP copper surfaces by controlling wettability and microstructure. This study examines the effects of nanosecond fiber laser processing and subsequent oxidation on surface evolution. The analyzed parameters include fluence (25.46–1018.59 J/cm2), wavelength (1064 nm), repetition rate [...] Read more.
Nanosecond laser ablation effectively modifies Cu-ETP copper surfaces by controlling wettability and microstructure. This study examines the effects of nanosecond fiber laser processing and subsequent oxidation on surface evolution. The analyzed parameters include fluence (25.46–1018.59 J/cm2), wavelength (1064 nm), repetition rate (25–1000 kHz), and pulse duration (2–500 ns). To investigate high energy densities, fluence values were set above typical ablation thresholds, inducing hierarchical surface structures affecting wettability. Post-ablation oxidation was examined under two conditions: natural oxidation in ambient air and accelerated oxidation via low-temperature annealing (200 °C) in air. Contact angle measurements revealed that over time, the initially hydrophilic (θ < 90°) laser-textured surfaces exhibited a transition toward hydrophobicity (θ > 90°), which can be attributed to the adsorption of airborne organic compounds rather than oxidation alone. In contrast, annealing significantly accelerated hydrophobicity, attributed to controlled copper oxide growth. SEM and EDS analyses confirmed that higher fluences enhanced roughness and oxidation, forming multi-scale textures and oxide layers, which influenced water repellency. These findings demonstrate that high-fluence laser ablation, combined with controlled oxidation, enables precise wettability engineering. This method provides an efficient strategy for tuning surface properties, offering potential applications in anti-corrosion coatings, self-cleaning surfaces, and heat exchangers, where hydrophobicity and durability are essential. Full article
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25 pages, 32470 KiB  
Article
Effect of Laser Parameters on Surface Morphology and Material Removal Mechanism of Ablation Grooves in CFRP Composites Using Finite Element Simulations
by Juan Song, Bangfu Wang, Qingyang Jiang and Xiaohong Hao
Materials 2025, 18(4), 790; https://doi.org/10.3390/ma18040790 - 11 Feb 2025
Viewed by 824
Abstract
Carbon fiber resin matrix composites (CFRP) are widely recognized for their exceptional properties such as high temperature resistance and high strength, making them indispensable in aerospace, automotive, and medical applications. Despite their growing use, precision machining of CFRP remains challenging. Traditional mechanical machining [...] Read more.
Carbon fiber resin matrix composites (CFRP) are widely recognized for their exceptional properties such as high temperature resistance and high strength, making them indispensable in aerospace, automotive, and medical applications. Despite their growing use, precision machining of CFRP remains challenging. Traditional mechanical machining methods often lead to severe tool wear, matrix damage, fiber pullout, delamination, and chipping. In contrast, nanosecond pulsed laser machining has garnered significant attention due to its high precision, minimal heat-affected zone (HAZ), and versatility in processing various materials. In this study, a finite element model was developed to account for the anisotropic heat transfer and non-homogeneous properties of CFRP, enabling accurate simulation of laser machining processes. The study analyzed the influence of laser parameters on machining quality and revealed the ablation mechanism and HAZ evolution under varying laser conditions. Notably, it was observed that the thermal conductivity along the carbon fiber’s axial direction is higher than in the radial direction, resulting in an elliptical ablation pattern after laser irradiation. Additionally, the effects of the laser power, pulse frequency, and scanning speed on the depth and width of grooves were investigated through finite element simulations and validation experiments. A heat accumulation effect between laser pulses was observed, where resin matrix material around the grooves was removed once the accumulated heat exceeded the resin’s pyrolysis temperature. In addition, if there is too much laser power or too small a laser scanning speed, the fiber will undergo severe ablation removal, which will form serious thermal damage and a heat-affected zone. Gradually increasing the laser power or decreasing the scanning speed led to deeper and wider grooves, with an inverted triangular morphology. Moreover, the selection of different parameters had a significant effect on the ablation morphology, heat-affected zone, and the contour parameters of the grooves. This research contributes to understanding the laser–CFRP interaction mechanism and offers insights for optimizing laser processing parameters to improve material processing accuracy and efficiency, further expanding the potential applications of laser technology in composite material machining. Full article
(This article belongs to the Special Issue Advances in Plasma and Laser Engineering (Second Edition))
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19 pages, 7100 KiB  
Article
Surface Mesoscopic Characterization and Analysis of Nanosecond-Laser-Processed Molybdenum for the Optimization of Antibacterial Performance
by Jie Wang, Qingyu Si, Jia Lv, Ruohan Chen, Qiuyu Sun, Yong Gao, Jing Zhang, Zhiming You, Sheng Wang and Bei Han
Nanomaterials 2025, 15(4), 269; https://doi.org/10.3390/nano15040269 - 11 Feb 2025
Viewed by 811
Abstract
Molybdenum has gained attention as a promising biomedical material due to its excellent mechanical properties and inherent antimicrobial activity. However, challenges remain in developing facile fabrication methods and further enhancing its antimicrobial efficacy. This study pioneers the investigation of biofilm inhibition by laser-treated [...] Read more.
Molybdenum has gained attention as a promising biomedical material due to its excellent mechanical properties and inherent antimicrobial activity. However, challenges remain in developing facile fabrication methods and further enhancing its antimicrobial efficacy. This study pioneers the investigation of biofilm inhibition by laser-treated molybdenum sheets against Pseudomonas aeruginosa (ATCC27853) and Staphylococcus aureus (ATCC25923). The experimental results demonstrate that nanosecond-pulsed laser processing significantly suppresses biofilm formation, reducing the minimum optical density (OD) values by 25.3% and 64.9% for the two bacterial strains, respectively. The laser treatment modifies the surface morphology of molybdenum by eliminating defects, reducing the effective contact area, and lowering hydrophobicity. Additionally, localized laser heating induces the formation of MoO3 on the surface, which reacts with water to generate molybdic acid—a key contributor to antibacterial activity. These findings highlight nanosecond-pulsed laser processing as a cost-effective, scalable surface-modification strategy for medical-grade molybdenum. This approach holds significant potential for broadening the antimicrobial applications of molybdenum-based biomedical devices and implants. Full article
(This article belongs to the Section Synthesis, Interfaces and Nanostructures)
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