Search Results (66)

Research into methods for regulating the biocorrosion rate of biodegradable magnesium implants is one of the most urgent tasks in the field of biomedical materials science. Atomic layer deposition (ALD) is a highly effective method for the preparation of nanocoatings, which can be used to regulate the biodegradation rate. The present paper presents the findings of a research study in which the most commonly used simple oxide ALD coatings (Al₂O₃, TiO₂, and ZnO) were examined, in addition to mixed coatings obtained by alternating ALD cycles of the application of ZnO-TiO₂ (ZTO) and Al₂O₃-TiO₂ (ATO). The coating thicknesses exhibited a variation within the most typical range for ALD coatings, measuring between 20 and 80 nanometres. The biocorrosion testing was conducted in Ringer’s physiological solution through the measurement of potentiodynamic polarisation curves and impedance spectroscopy. The findings demonstrated that, for Al₂O₃ coatings, the protective properties exhibited an increase with increasing thickness, while for TiO₂, the trend was found to be dependent on the type of precursor utilised. The protective properties of titanium tetraisopropoxide (TTIP) have been observed to increase with increasing thickness. Conversely, the protective properties of titanium tetrachloride (TiCl₄) have been observed to decrease. The application of mixed ZTO oxides with a thickness of 40 nm has been demonstrated to reduce the corrosion current by 1.7 and 3.4 times, depending on the use of TiCl₄ or TTIP. Furthermore, the effectiveness of ATO coatings of similar thicknesses has been shown to be higher, with a reduction in corrosion currents of 54 and 24 times for samples obtained using TiCl₄ and TTIP, respectively. A thorough analysis of the collected data unequivocally demonstrates the superior efficacy of mixed oxides in comparison to their pure oxide counterparts. Full article

This study investigated the anticorrosive properties of nitride coatings (V,Zr,Nb)N, VN and (Zr,V)N with a thickness of approximately 3 μm, deposited on a substrate of AISI 321 steel. Experiments were conducted in 3.0 and 0.9% aqueous NaCl solutions. The results indicate that the use of (V,Zr,Nb)N, VN and (Zr,V)N coatings to protect AISI 321 steel in corrosive environments (e.g., chloride-containing solutions) allowed corrosion currents to be reduced by 10–20 times (from 7.0 to 0.29 μA/cm²) for a sample with a (Zr,V)N coating in a 3.0% aqueous NaCl solution, and by 2 times (from 0.36 to 0.18 μA/cm²) for a sample with a (V,Zr,Nb)N coating in a 0.9% aqueous NaCl solution. Based on the distribution of elements on the surface of the samples after holding for 168 h in a 3.0% aqueous NaCl solution at 25 °C, it can be qualitatively concluded that the oxidation intensity of the (Zr,V)N coating was the lowest under this condition, and that the VN coating exhibited the highest oxidation intensity among the considered coatings. Analysis of the structure of the (Zr,V)N coating after holding in a 3.0% aqueous NaCl solution for 168 h at 25 °C shows the presence of nanometre-sized chips, while the analysis of the distribution of elements does not record the presence of anything other than the elements comprising the coating. Based on the distribution of elements on the surface of the VN coating, it can be assumed that the destruction of this coating mainly occurs due to peeling off from the substrate; however, corrosion processes also occur in the VN coating itself. Analysis of the distribution of elements in the surface layers of the (V,Zr,Nb)N coating did not show noticeable signs of oxidation. The destruction of this coating occurs due to fragments peeling off from the substrate, while oxidation processes and substrate corrosion do not have a significant effect on the process of (V,Zr,Nb)N coating destruction. Full article

The majority of the polymeric materials used in the industry are derived from petroleum and decompose slowly, resulting in waste that poses environmental issues. As a result, there has been a concerted effort to find alternative materials that cover their engineering performance. Biopolymers have emerged as leading contenders because they can mimic the properties of synthetic polymers while being derived from natural and renewable sources. Several projects are focused on developing biomaterials for these applications. This study presents a modification of the mechanical properties of a gelatin-based material with the crosslinking agent sodium tripolyphosphate (NaTPP) by reinforcement with agar. The gelatin–agar (G-Ax) samples exhibited a homogeneous color and flexibility, sharing similar crystalline structures and functional groups. However, the transversal section of the gelatin-only film was modified by the addition of agar, from a porous morphology to a lamellar morphology at nanometric scale thickness. Notably, the agar samples demonstrated greater stress resistance, yield stress, and strain than the gelatin-only sample. These findings highlight the potential of biopolymers such as gelatin and agar as viable alternatives to conventional materials, contributing to the research on eco-friendly solutions for different engineering applications. Full article

The recent fast advances in consumer electronics, especially in cell phones and displays, have led to the development of ultra-thin, hence flexible, glasses. Once available, such flexible glasses have proven to be of great interest and usefulness in other fields, too. Flexible photonics, for instance, has quickly taken advantage of this new material. At first sight, “flexible glass” appears to be an oxymoron. Glass is, by definition, fragile and highly breakable; its structure has puzzled scientists for decades, but it is evident that in most conditions it is a rigid material, so how can it bend? This possibility, however, has aroused the interest of artists and craftsmen since ancient times; thus, in Roman times the myth of flexible glass was born. Furthermore, the myth appeared again in the Middle Age, connected to a religious miracle. Today, however, flexible glass is no more a myth but a reality due to the fact that current technology permits us to produce micron-thick glass sheets, and any ultra-thin material can be bent. Flexibility is coming from the present capability to manufacture glass sheets at a tens of microns thickness coupled with the development of strengthening methods; it is also worth highlighting that, on the micrometric and nanometric scales, silicate glass presents plastic behavior. The most significant application area of flexible glass is consumer electronics, for the displays of smartphones and tablets, and for wearables, where flexibility and durability are crucial. Automotive and medical sectors are also gaining importance. A very relevant field, both for the market and the technological progress, is solar photovoltaics; mechanical flexibility and lightweight have allowed solar cells to evolve toward devices that possess the advantages of conformability, bendability, wearability, and moldability. The mature roll-to-roll manufacturing technology also allows for high-performance devices at a low cost. Here, a brief overview of the history of flexible glass and some examples of its application in solar photovoltaics are presented. Full article

Laser based-powder bed fusion (LB-PBF) enables fast, efficient, and cost-effective production of high-performing products. While advanced functionalities are often derived from geometric complexity, the capability to tailor material properties also offers significant opportunities for technical innovation across many fields. This study explores the optimization of the LB-PBF process parameters for producing Ti6Al4V titanium alloy parts with controlled porosity. To this end, cuboid and lamellar samples were fabricated by systematically varying laser power, hatch distance, and layer thickness according to a full factorial Design of Experiments, and the resulting specimens were thoroughly characterized by analyzing envelope porosity, surface roughness and waviness, surface morphology, and surface area. A selection of specimens was further examined using small-angle X-ray scattering (SAXS) and wide-angle X-ray scattering (WAXS) to investigate the atomic structure and nanometric porosity of the material. The results demonstrated the possibility to finely control the porosity and surface characteristics of Ti6Al4V within specific LB-PBF process ranges. The pores were found to be mostly closed even for thin walls, while the surface roughness was recognized as the primary factor impacting the surface area. The lamellar samples obtained by exposing single scan tracks showed nearly an order-of-magnitude increase in both surface area and pore volume, thereby laying the groundwork for the production of parts with optimized porosity. Full article

The calculation of the activation energy helps to understand and to identify the underlying phenomenon of oxidation. We propose a new method without any a priori hypothesis on the oxidation law, to retrieve the activation energy of partially and totally oxidized samples subject to successive annealing. The method handles the uncertainties on the measurement of metal and oxide thicknesses, at the beginning and at the end of the annealing process. The possible change in oxidation law during annealing is included in the model. By using an adapted Particle Swarm Optimization method to solve the inverse problem, we also calculate the time of final oxidation during the last annealing. We apply the method to successive annealings of three samples with initial nanometric layers of copper, at ambient pressure, in the open air. One, two and three successive laws are recovered from experimental data. We found activation energy values about 105–108 kJ ${\mathrm{mol}}^{-1}$ at the beginning of the oxidation, 76–87 kJ ${\mathrm{mol}}^{-1}$ at the second step, and finally 47–59 kJ ${\mathrm{mol}}^{-1}$ in a third step. We also show that the time evolution of copper and oxide thicknesses can also be retrieved with their uncertainties. Full article

Nanoparticle adhesion to polymer and similar substrates may be prone to low nano-Newton forces, disrupting the surface bonds and patterning, potentially reducing the functionality of complex surface patterns. Testing this, a functionalised surface reported for biological and medical applications, consisting of a thin plasma-derived oxazoline-based film with 68 nm diameter covalently bound colloidal gold nanoparticles attached within an aqueous solution, underwent nanomechanical analysis. Atomic Force Microscopy nanomechanical analysis was used to quantify the limits of various adaptations to these nanoparticle-featured substrates. Regular and laterally applied forces in the nano-Newton range were shown to de-adhere surface-bound gold nanoparticles. Applying a nanometre-thick overcoating anchored the nanoparticles to the surface and protected the underlying base substrate in a one-step process to improve the overall stability of the functionalised substrate against lower-range forces. The thickness of the oxazoline-based overcoating displayed protection from forces at different rates. Testing overcoating thickness ranging from 5 to 20 nm in 5 nm increments revealed a significant improvement in stability using a 20 nm-thick overcoating. This approach underscores the importance of optimising overcoating thickness to enhance nanoparticle-based surface modifications’ durability and functional integrity. Full article

To optimize electron energy for in situ imaging of large biological samples up to 10 μm in thickness with nanoscale resolutions, we implemented an analytical model based on elastic and inelastic characteristic angles. This model has been benchmarked by Monte Carlo simulations and can be used to predict the transverse beam size broadening as a function of electron energy while the probe beam traverses through the sample. As a result, the optimal choice of the electron beam energy can be realized. In addition, the impact of the dose-limited resolution was analysed. While the sample thickness is less than 10 μm, there exists an optimal electron beam energy below 10 MeV regarding a specific sample thickness. However, for samples thicker than 10 μm, the optimal beam energy is 10 MeV or higher depending on the sample thickness, and the ultimate resolution could become worse with the increase in the sample thickness. Moreover, a MeV-STEM column based on a two-stage lens system can be applied to reduce the beam size from one micron at aperture to one nanometre at the sample with the energy tuning range from 3 to 10 MeV. In conjunction with the state-of-the-art ultralow emittance electron source that we recently implemented, the maximum size of an electron beam when it traverses through an up to 10 μm thick bio-sample can be kept less than $10\mathrm{n}\mathrm{m}$. This is a critical step toward the in situ imaging of large, thick biological samples with nanometer resolution. Full article

This work presents results on the influence of thickness on the structure and biological response of Cu-O coatings deposited on commercially pure titanium (cpTi) substrates using direct current (DC) magnetron sputtering. The deposition times were 5, 10, and 15 min to obtain coatings with different thicknesses. The results show that the films deposited for 5, 10, and 15 min correspond to thicknesses of 41, 74, and 125 nm, respectively. The phase composition of the coatings is in the form of a double-phase structure of CuO and Cu₂O in all considered cases. The roughness is on the nanometric scale and no obvious trend as a function of the thickness can be observed for the deposited films. Also, it was found that, with an increase in the thickness of the films, the distribution of the heights becomes closer to symmetrical. The antimicrobial efficacy of different Cu-O-coated cpTi substrates was examined using a direct contact experiment. A possible bactericidal effect was investigated by inoculating a 200 μL bacterial suspension on CuO-coated cpTi and cpTi (control) for 24 h at 37 °C. The results showed that Cu-O-coated cpTi substrates have a 50%–60% higher antimicrobial activity than the substrate. At the same time, human osteosarcoma (MG-63) cells growing on Cu-O-coated cpTi substrates showed 80% viability following 24 h incubation. Depending on magnetron sputtering process parameters, a different coating thickness, various crystallite phase compositions, and diverse biocompatibility were obtained. Full article

Nanoparticles of MgSb₂O₆ were synthesized using a microwave-assisted wet chemistry method, followed by calcination at 700 °C. Their ability to detect different concentrations of propane gas (C₃H₈) at various operating voltages was evaluated. The material’s crystalline phase was identified using X-ray powder diffraction (XRD). The morphology was analyzed by scanning electron microscopy (SEM), finding bar- and polyhedron-type geometries. Through transmission electron microscopy (TEM), we found particle sizes of 8.87–99.85 nm with an average of ~27.63 nm. Employing ultraviolet–visible (UV-Vis) spectroscopy, we found a band gap value of ~3.86 eV. Thick films made with MgSb₂O₆ powders were exposed to atmospheres containing 150, 300, 400, and 600 ppm of propane gas for dynamic testing. The time-dependent sensitivities were ~61.09, ~88.80, ~97.65, and ~112.81%. In addition, tests were carried out at different operating voltages (5–50 V), finding very short response and recovery times (~57.25 and ~18.45 s, respectively) at 50 V. The excellent dynamic response of the MgSb₂O₆ is attributed mainly to the synthesis method because it was possible to obtain nanometric-sized particles. Our results show that the trirutile-type oxide MgSb₂O₆ possesses the ability, efficiency, and thermal stability to be applied as a gas sensor for propane. Full article

Titanium dioxide coatings (TiO₂) were sprayed using a water-stabilized plasma gun (WSP) to form robust self-supporting bodies with the character of a ceramic disc capacitor (CDC). Agglomerated nanometric powder was used as feedstock. Argon was applied for powder feeding as well as coating–cooling to minimize the influence of ambient air. Stainless steel was used as a substrate, and the coatings were released after cooling. A more than three-millimeter-thick self-supporting TiO₂ plate was observed using HR-TEM and SEM. Porosity was studied by image analysis on polished sections. Thermal post-treatment on the coating was conducted at a rather low temperature of 500 °C. The results of the subsequent dielectric measurement showed high permittivity, but this was strongly frequency-dependent and accompanied by a progressively decreasing loss tangent. On the other hand, the plasma-sprayed TiO₂ exhibited persistent DC photoconductivity under and after illumination with a standard bulb. Full article

Hard–soft exchange coupling nanocomposites have critical applications in various important materials. The magnetic properties of nanocomposite permanent magnetic films improve with a higher nucleation field (H_ns) of the soft magnetic phase. H_ns is sensitive to the thickness (d_s) of the soft magnetic layer. Understanding the dependence of H_ns and irreversible field (H_irr) on d_s, especially at the nanometric scale, is crucial for comprehending the magnetic mechanism and facilitating the design and preparation of high-performance nanocomposite permanent magnets. However, during the high-temperature deposition process, diffusion between hard and soft magnetic phases occurs, leading to the generation of other phases. This makes it challenging to accurately reflect the relationship between H_ns and d_s. To address this issue, we successfully fabricated high-quality SmCo₅/Fe nanocomposite bilayer films with different soft magnetic thicknesses and high textures by controlling the preparation process. We conducted a quantitative analysis of the relationship between H_ns and d_s within the range of 2–40 nm. Based on the experimental results, we propose a new theoretical simulation formula that enhances the understanding of the characteristics at the interface between the soft magnetic and hard magnetic phases. The theoretical simulation results show that a thin softened hard layer of about 4–6 nm thickness exists at the interfacial region, which concurrently reverses with the soft magnetic phase during the demagnetization process. Our results offer the generality and critical basis for the further study of hard–soft nanocomposite magnetic materials. Full article

The objective of this research was to develop a surface modification for the NiTi shape memory alloy, thereby enabling its long-term application in implant medicine. This was achieved through the creation of innovative multifunctional hybrid layers comprising a nanometric molecular system of silver-rutile (Ag-TiO₂), known for its antibacterial properties, in conjunction with bioactive submicro- and nanosized hydroxyapatite (HAp). The multifunctional, continuous, crack-free coatings were produced using the electrophoretic deposition method (EPD) at 20 V/1 min. Structural and morphological analyses through Raman spectrometry and scanning electron microscopy (SEM) provided comprehensive insights into the obtained coating. The silver within the layer existed in the form of nanometric silver carbonates (Ag₂CO₃) and metallic nanosilver. Based on DTA/TG results, dilatometric measurements, and high-temperature microscopy, the heat treatment temperature for the deposited layers was set at 800 °C for 2 h. The procedures applied resulted in the creation of a new generation of materials with a distinct structure compared with the initial nanopowders. The resulting composite layer, measuring 2 μm in thickness, comprised hydroxyapatite (HAp), apatite carbonate (CHAp), metallic silver, silver oxides, Ag@C, and rutile exhibiting a defective structure. This structural characteristic contributes significantly to its heightened activity, influencing both bioactivity and biocompatibility properties. Full article

This work presents the effect of surface roughness (Al 7075) on the microstructure and mechanical properties of cold-sprayed nickel coatings. Coating analysis included substrate surfaces and coating geometry, microstructure characterization, microhardness, nanohardness, elastic modulus, and adhesion. The results show that the surface preparation had a significant effect on coating adhesion and microstructure. The coating deposited at the highest gas temperature revealed a dense microstructure, showing very good adhesion of the impacting powder particles to the substrate and good bonding between deposited layers. The Ni grains with different shapes (elongated, equiaxed) and sizes of a few dozen to several hundred nanometres were present in the splats. An increase in temperature caused significant growth in coating thickness as a result of the powder grains’ higher velocity. Moreover, higher gas temperature resulted in the enhancement of micro- and nanohardness, elastic modulus, and adhesion. The adhesive bond strength of Ni coatings in the tested temperature ranges from 500 °C to 800 °C increased with the increase in the surface roughness of the substrate. For the Al 7075 coarse grit-blasted (CG) substrate with the highest roughness, the adhesion reached the highest value of 44.6 MPa when the working gas was at a temperature of 800 °C. There were no distinct dependencies of surface roughness and thickness on the mechanical properties of the cold-sprayed nickel coating. Full article

NDBs were fabricated from gum Arabic (GA) and polyvinyl alcohol (PVA) in different ratios using novel techniques (casting, dehydration, and peeling). The GA/PVA blends were cast with a novel vibration-free horizontal flow (VFHF) technique, producing membranes free of air bubble defects with a homogenous texture, smooth surface, and constant thickness. The casting process was achieved on a self-electrostatic template (SET) made of poly-(methyl methacrylate), which made peeling the final product membranes easy due to its non-stick behavior. After settling the casting of the membranous, while blind, the sheets were dried using nanometric dehydration under a mild vacuum stream using a novel stratified nano-dehydrator (SND) loaded with P₂O₅. After drying the NDB, the dry, smooth membranes were peeled easily without scratching defects. The physicochemical properties of the NDBs were investigated using FTIR, XRD, TGA, DTA, and AFM to ensure that the novel techniques did not distort the product quality. The NDBs retained their virgin characteristics, namely, their chemical functional groups (FTIR results), crystallinity index (XRD data), thermal stability (TGA and DTA), and ultrastructural features (surface roughness and permeability), as well as their microbial biodegradation ability. Adding PVA enhanced the membrane’s properties except for mass loss, whereby increasing the GA allocation in the NDB blend reduces its mass loss at elevated temperatures. The produced bioplastic membranes showed suitable mechanical properties for food packaging applications and in the pharmaceutical industry for the controlled release of drugs. In comparison to control samples, the separated bacteria and fungi destroyed the bioplastic membranes. Pseudomonas spp. and Bacillus spp. were the two main strains of isolated bacteria, and Rhizobus spp. was the main fungus. The nano-dehydration method gave the best solution for the prompt drying of water-based biopolymers free of manufacturing defects, with simple and easily acquired machinery required for the casting and peeling tasks, in addition to its wonderful biodegradation behavior when buried in wet soil. Full article