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Keywords = nanofiber-reinforced composites

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15 pages, 3491 KiB  
Article
Development and Characterization of Composite Films of Potato Starch and Carboxymethylcellulose/Poly(ethylene oxide) Nanofibers
by Yenny Paola Cruz Moreno, Andres Felipe Rubiano-Navarrete, Erika Rocio Cely Rincón, Adriana Elizabeth Lara Sandoval, Alfredo Maciel Cerda, Edwin Yesid Gomez-Pachon and Ricardo Vera-Graziano
Eng 2025, 6(7), 160; https://doi.org/10.3390/eng6070160 - 15 Jul 2025
Viewed by 566
Abstract
This study aimed to develop and characterize biodegradable films based on potato starch reinforced with carboxymethylcellulose (CMC) and polyethylene oxide (PEO) nanofibers, with the goal of improving their mechanical and thermal properties for potential use in sustainable packaging. The films were prepared through [...] Read more.
This study aimed to develop and characterize biodegradable films based on potato starch reinforced with carboxymethylcellulose (CMC) and polyethylene oxide (PEO) nanofibers, with the goal of improving their mechanical and thermal properties for potential use in sustainable packaging. The films were prepared through the thermal gelatinization of starch extracted from tubers, combined with nanofibers obtained by electrospinning CMC synthesized from potato starch. Key electrospinning variables, including solution concentration, voltage, distance, and flow rate, were analyzed. The films were morphologically characterized using scanning electron microscopy (SEM) and chemically analyzed by Fourier Transform Infrared Spectroscopy (FTIR) and X-ray Diffraction (XRD), and their thermal properties were assessed by Thermogravimetric Analysis (TGA) and Differential Scanning Calorimetry (DSC). The results indicated an increase in tensile strength to 14.1 MPa in the reinforced films, compared to 13.6 MPa for pure starch and 7.1 MPa for the fiber-free CMC blend. The nanofibers had an average diameter of 63.3 nm and a porosity of 32.78%. A reduction in crystallinity and more stable thermal behavior were also observed in the composite materials. These findings highlight the potential of using agricultural waste as a functional reinforcement in biopolymers, providing a viable and environmentally friendly alternative to synthetic polymers. Full article
(This article belongs to the Section Materials Engineering)
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16 pages, 31664 KiB  
Article
Rheological Behavior of Poly(Styrene-Co-Acrylonitrile)/Carbon Nanotube Sponges for Fiber Electrospinning Applications
by Rubén Caro-Briones, Marco Antonio Pérez-Castillo, Hugo Martínez-Gutiérrez, Emilio Muñoz-Sandoval, Gabriela Martínez-Mejía, Lazaro Ruiz-Virgen and Mónica Corea
Nanomaterials 2025, 15(14), 1060; https://doi.org/10.3390/nano15141060 - 9 Jul 2025
Viewed by 300
Abstract
Polymeric composite solutions (PCSs) reinforced with carbon nanotubes sponges (CNT-sponges) have attracted interest in material science and engineering due to their physicochemical properties. Understanding the influence of CNT-sponges content (0.1 wt.%, 0.3 wt.% and 0.5 wt.%) on rheological behavior of poly(styrene-co-acrylonitrile) P(S:AN) (0:100, [...] Read more.
Polymeric composite solutions (PCSs) reinforced with carbon nanotubes sponges (CNT-sponges) have attracted interest in material science and engineering due to their physicochemical properties. Understanding the influence of CNT-sponges content (0.1 wt.%, 0.3 wt.% and 0.5 wt.%) on rheological behavior of poly(styrene-co-acrylonitrile) P(S:AN) (0:100, 20:80, 40:60 and 50:50, wt.%:wt.%) solutions synthesized by emulsion polymerization can predict the viscoelastic parameters for their possible application in electrospinning processes. The obtained nanofibers can be used as sensors, textiles, purifying agents or artificial muscles and tissues. For this, amplitude and frequency sweeps were performed to measure the viscosity (η), storage (G’) and loss (G”) moduli and loss factor (tan δ). Most PCSs showed a shear thinning behavior over the viscosity range of 0.8 < η/Pa·s < 20. At low CNT-sponges concentration in the polymer matrix, the obtained loss factor indicated a liquid-like behavior, while as CNT-sponges content increases, the solid-like behavior predominated. Then, the polymeric solutions were successfully electrospun; however, some agglomerations were formed in materials containing 0.5 wt.% of CNT-sponges attributed to the interaction forces generated within the structure. Finally, the rheological analysis indicates that the PCS with a low percentage of CNT-sponges are highly suitable to be electrospun. Full article
(This article belongs to the Special Issue Nanomaterials for Advanced Fibers and Textiles)
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19 pages, 2596 KiB  
Article
The Effect of Electrospun PMMA/rGO Fiber Addition on the Improvement of the Physical and Mechanical Properties of PMMA Resin
by Tugce Gul Elmas Alsini, Isin Kurkcuoglu, Neslihan Nohut Maslakci and Aysegul Uygun Oksuz
Prosthesis 2025, 7(4), 79; https://doi.org/10.3390/prosthesis7040079 - 4 Jul 2025
Viewed by 455
Abstract
Background/Objectives: Autopolymerizing poly (methyl methacrylate) (PMMA) resin is widely used in provisional restorations; however, its inadequate mechanical properties represent a significant limitation. This study aimed to develop electrospun fibers with chemically reduced graphene oxide (rGO) and to evaluate the effect of fiber reinforcement [...] Read more.
Background/Objectives: Autopolymerizing poly (methyl methacrylate) (PMMA) resin is widely used in provisional restorations; however, its inadequate mechanical properties represent a significant limitation. This study aimed to develop electrospun fibers with chemically reduced graphene oxide (rGO) and to evaluate the effect of fiber reinforcement on the mechanical and physical properties of a commercially available PMMA resin. Methods: Electrospinning was employed to produce nanofibers containing 0.02 wt% and 0.05 wt% rGO within a PMMA matrix. Fiber characterization was performed using SEM-EDS, XRD, TGA/DTG, and FTIR. Following characterization, the fibers were blended into PMMA resin at 1%, 2.5%, and 5% (by weight). The resulting fiber-reinforced composites were tested for flexural strength, elastic modulus, surface roughness, and Vickers microhardness. Results: The addition of 1% and 2.5% PMMA/rGO-0.02 fibers and 1% PMMA/rGO-0.05 fibers significantly improved the flexural strength of PMMA compared with the control group (p < 0.05). A statistically significant increase in elastic modulus was observed only in the group containing 1% PMMA/rGO-0.02 fibers (p < 0.05). However, there were no significant differences in surface roughness or microhardness between the control and experimental groups (p > 0.05). Conclusions: Incorporating electrospun PMMA-rGO fibers into PMMA resin enhances flexural properties at low concentrations without altering surface characteristics. These findings suggest that such fiber-reinforced systems hold promises for improving the mechanical performance and functional longevity of provisional dental restorations under clinical conditions. Full article
(This article belongs to the Section Prosthodontics)
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25 pages, 6135 KiB  
Article
Enhancement of Polyvinyl Alcohol-Based Films by Chemically Modified Lignocellulosic Nanofibers Derived from Bamboo Shoot Shells
by Jingjing Du, Jianlong Guo, Qian Zhu, Jiagang Guo, Jiayu Gu, Yuhan Wu, Ling Ren, Song Yang and Jian Jiang
Polymers 2025, 17(11), 1571; https://doi.org/10.3390/polym17111571 - 5 Jun 2025
Cited by 1 | Viewed by 571
Abstract
In this study, polyvinyl alcohol (PVA) films were reinforced with lignocellulosic nanofibers (LCNFs) extracted from bamboo shoot shells using a choline chloride-based deep eutectic solvent (DES). A filler loading of 10 wt% was identified as the optimal condition for enhancing film performance. To [...] Read more.
In this study, polyvinyl alcohol (PVA) films were reinforced with lignocellulosic nanofibers (LCNFs) extracted from bamboo shoot shells using a choline chloride-based deep eutectic solvent (DES). A filler loading of 10 wt% was identified as the optimal condition for enhancing film performance. To improve interfacial compatibility between the PVA matrix and LCNFs, three surface modification treatments were applied to the nanofibers: hydrochloric acid (HCl) hydrolysis, citric acid (CA) crosslinking, and a dual modification combining both methods (HCl&CA). Among all formulations, films incorporating dual-modified LCNF at 10 wt% loading exhibited the most significant improvements. Compared to neat PVA, these composites showed a 79.2% increase in tensile strength, a 15.1% increase in elongation at break, and a 33.1% enhancement in Young’s modulus. Additionally, thermal stability and barrier properties were improved, while water swelling and solubility were reduced. Specifically, the modified films achieved a thermal residue of 9.21% and the lowest degradation rate of 10.81%/min. Water vapor transmission rate and oxygen permeability decreased by 18.8% and 18.6%, respectively, and swelling and solubility dropped to 14.26% and 3.21%. These results highlight the synergistic effect of HCl hydrolysis and CA crosslinking in promoting uniform filler dispersion and strong interfacial adhesion, offering an effective approach to valorizing bamboo shoot shell waste into high-performance, eco-friendly packaging materials. Full article
(This article belongs to the Section Biobased and Biodegradable Polymers)
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14 pages, 5969 KiB  
Article
Si3N4 Nanoparticle Reinforced Si3N4 Nanofiber Aerogel for Thermal Insulation and Electromagnetic Wave Transmission
by Zongwei Tong, Xiangjie Yan, Yun Liu, Yali Zhao and Kexun Li
Gels 2025, 11(5), 324; https://doi.org/10.3390/gels11050324 - 26 Apr 2025
Viewed by 528
Abstract
Traditional nanoparticle aerogels suffer from inherent brittleness and thermal instability at elevated temperatures. In recent years, ceramic nanofiber aerogels, utilizing flexible nanofibers as structural units, have emerged as mechanically resilient alternatives with ultrahigh porosity (>90%). However, their thermal insulation capabilities are compromised by [...] Read more.
Traditional nanoparticle aerogels suffer from inherent brittleness and thermal instability at elevated temperatures. In recent years, ceramic nanofiber aerogels, utilizing flexible nanofibers as structural units, have emerged as mechanically resilient alternatives with ultrahigh porosity (>90%). However, their thermal insulation capabilities are compromised by micron-scale pores (10–100 μm) and overdependence on ultralow density, which exacerbates mechanical fragility. This study pioneers a gas-phase self-assembly strategy to fabricate Si3N4 nanoparticle reinforced Si3N4 nanofiber aerogels (SNP-R-SNFA) with gradient pore architectures. By leveraging methyltrimethoxysilane/vinyltriethoxysilane composite aerogel (MVa) as a reactive template, we achieved spontaneous growth of Si3N4 nanofiber films (SNP-R-SNF) featuring nanoparticle-fiber interpenetration and porosity gradients. The microstructure formation mechanism of SNP-R-SNF was analyzed using field-emission scanning electron microscopy. Layer assembly and hot-pressing composite technology were employed to prepare the SNP-R-SNFA, which showed low density (0.033 g/cm3), exceptional compression resilience, insensitive frequency dependence of dielectric properties (ε′ = 2.31–2.39, tan δ < 0.08 across 8–18 GHz). Infrared imaging displayed backside 893 °C cooler than front, demonstrating superior insulation performance. This study not only provides material solutions for integrated electromagnetic wave-transparent/thermal insulation applications but more importantly establishes an innovative paradigm for enhancing the mechanical robustness of nanofiber-based aerogels. Full article
(This article belongs to the Special Issue Gel Formation Processes and Materials for Functional Thin Films)
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18 pages, 5423 KiB  
Article
Improving Mechanical and Thermal Properties of Cellulose Foam with Alumina Nanofibers
by Sirje Liukko, Katarina Dimic-Misic, Aleksandar Janackovic and Michael Gasik
Polymers 2025, 17(8), 1043; https://doi.org/10.3390/polym17081043 - 11 Apr 2025
Viewed by 726
Abstract
Foam-formed cellulose biocomposites provide a promising, innovative approach to creating lightweight and eco-friendly materials for utilization in packaging and insulation. This study investigates the production and characterization of temperature-resistant, mechanically stable cellulose fiber (CF) composite foams reinforced with alumina nanofibers (ANFs). To evaluate [...] Read more.
Foam-formed cellulose biocomposites provide a promising, innovative approach to creating lightweight and eco-friendly materials for utilization in packaging and insulation. This study investigates the production and characterization of temperature-resistant, mechanically stable cellulose fiber (CF) composite foams reinforced with alumina nanofibers (ANFs). To evaluate the impact of ANFs on rheology and drainage, CF suspensions were prepared at a concentration of 20 g/kg, with ANFs added at 2 wt% and 5 wt%. All foams exhibited shear-thinning behavior, with variations in flow characteristics influenced by ANF consistency and particle–bubble interactions. ANFs were integrated into the dry CF foam structure using two methods: (i) immersion in an ANF water suspension, and (ii) direct injection of the suspension into the foam matrix. Mechanical and thermal analyses of the dried CF foams with 2% ANFs demonstrated significant improvements in strength and thermal stability. Incorporating ANFs into CF-based foams enhances their rheological properties, improves mechanical and thermal performance, and reduces combustion rates. These results highlight the potential of ANF-reinforced CF foams for use in industries requiring biodegradable insulation and packaging materials. Full article
(This article belongs to the Special Issue Polymer Hydrogels: Synthesis, Properties and Applications)
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14 pages, 4176 KiB  
Article
Robust and Hydrophobic Silica/Polyimide Aerogel with Pomegranate-like Structure for Thermal Insulation and Flame Retardancy up to 1300 °C
by Junyong Chen and Defang Pan
Molecules 2025, 30(8), 1709; https://doi.org/10.3390/molecules30081709 - 11 Apr 2025
Viewed by 786
Abstract
The inherent brittleness of silica aerogels has hindered their application in thermal protection systems. To overcome this limitation, we developed a silica/polyimide composite aerogel with a bio-inspired “pomegranate-like” structure through in situ gelation. The strategic integration of polyimide nanofibers into the silica matrix [...] Read more.
The inherent brittleness of silica aerogels has hindered their application in thermal protection systems. To overcome this limitation, we developed a silica/polyimide composite aerogel with a bio-inspired “pomegranate-like” structure through in situ gelation. The strategic integration of polyimide nanofibers into the silica matrix created an interlocking network that immobilized silica particles, effectively resolving the mechanical fragility. By modulating the polyimide precursor (polyamic acid) concentration to 0.08 g/cm3 through polyimide nanofiber reinforcement, the compressive strength reached 2.86 MPa—12 times greater than that of unmodified silica aerogel. The material demonstrated multifunctional performance: exceptional flame resistance (withstanding 1300 °C flame for 20 min with self-extinguishing behavior), high hydrophobicity (123° water contact angle), and ultralow thermal conductivity (0.035 W/(m·K)). This synergistic combination of tunable mechanics, thermal stability, and insulation properties positions the composite as an advanced solution for next-generation thermal protection materials. Full article
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10 pages, 7463 KiB  
Article
Enhanced Compressive Strength of PVA/SA Composite Hydrogel by Highly Dispersed Hydroxyapatite Nanofibers
by Shuochao You, Shan Zhang, Yahao Geng, Tianhao Wu and Guiyong Xiao
Molecules 2025, 30(7), 1631; https://doi.org/10.3390/molecules30071631 - 6 Apr 2025
Viewed by 595
Abstract
Rapid functional soft tissue restoration has shown considerable promise as a framework for stability and coordination in the human body. Inspired by the anisotropic arrangement of structures with soft and hard phases in biological tissues, such as tendon, cartilage, and ligament, many methods [...] Read more.
Rapid functional soft tissue restoration has shown considerable promise as a framework for stability and coordination in the human body. Inspired by the anisotropic arrangement of structures with soft and hard phases in biological tissues, such as tendon, cartilage, and ligament, many methods have been used to fabricate composite hydrogels with appropriate mechanical properties. The development of a high-strength hydrogel with strong bioactivity remains a key barrier to replace soft tissues with comparable synthetic structures. In this study, a highly dispersed hydroxyapatite nanofiber (HANF) reinforced polyvinyl alcohol-sodium alginate (PVA/SA) composite hydrogel is prepared for soft tissue replacement. The effect of the addition of HANF on the microstructure and properties of composite hydrogel is also investigated. The results show that the PVA/SA hydrogel, after the incorporation of HANF, combines well with the PVA/SA hydrogel (HANF@PVA/SA). SEM morphologies show that dispersed HANF can enter the holes of the three-dimensional structure of the composite hydrogel. Additionally, the addition of HANF can enhance the compressive strength of the PVA/SA composite hydrogel from 4.66 MPa to 7.72 MPa. At the same time, the HANF@PVA/SA hydrogel maintains the same excellent hydrophilicity as the original PVA/SA hydrogel. Finally, cytotoxicity and live/dead cell staining tests also confirmed its excellent biocompatibility, demonstrating its tremendous potential for use in soft tissue repair. Full article
(This article belongs to the Special Issue Physicochemical Research on Material Surfaces)
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24 pages, 7758 KiB  
Article
Heparin and Gelatin Co-Functionalized Polyurethane Artificial Blood Vessel for Improving Anticoagulation and Biocompatibility
by Jimin Zhang, Jingzhe Guo, Junxian Zhang, Danting Li, Meihui Zhong, Yuxuan Gu, Xiaozhe Yan and Pingsheng Huang
Bioengineering 2025, 12(3), 304; https://doi.org/10.3390/bioengineering12030304 - 18 Mar 2025
Viewed by 883
Abstract
The primary challenges in the tissue engineering of small-diameter artificial blood vessels include inadequate mechanical properties and insufficient anticoagulation capabilities. To address these challenges, urea-pyrimidone (Upy)-based polyurethane elastomers (PIIU-B) were synthesized by incorporating quadruple hydrogen bonding within the polymer backbone. The synthesis process [...] Read more.
The primary challenges in the tissue engineering of small-diameter artificial blood vessels include inadequate mechanical properties and insufficient anticoagulation capabilities. To address these challenges, urea-pyrimidone (Upy)-based polyurethane elastomers (PIIU-B) were synthesized by incorporating quadruple hydrogen bonding within the polymer backbone. The synthesis process employed poly(L-lactide-ε-caprolactone) (PLCL) as the soft segment, while di-(isophorone diisocyanate)-Ureido pyrimidinone (IUI) and isophorone diisocyanate (IPDI) were utilized as the hard segment. The resulting PIIU-B small-diameter artificial blood vessel with a diameter of 4 mm was fabricated using the electrospinning technique, achieving an optimized IUI/IPDI composition ratio of 1:1. Enhanced by multiple hydrogen bonds, the vessels exhibited a robust elastic modulus of 12.45 MPa, an extracellular matrix (ECM)-mimetic nanofiber morphology, and a high porosity of 41.31%. Subsequently, the PIIU-B vessel underwent dual-functionalization with low-molecular-weight heparin and gelatin via ultraviolet (UV) crosslinking (designated as PIIU-B@LHep/Gel), which conferred superior biocompatibility and exceptional anticoagulation properties. The study revealed improved anti-platelet adhesion characteristics as well as a prolonged activated partial thromboplastin time (APTT) of 157.2 s and thrombin time (TT) of 64.2 s in vitro. Following a seven-day subcutaneous implantation, the PIIU-B@LHep/Gel vessel exhibited excellent biocompatibility, evidenced by complete integration with the surrounding peri-implant tissue, significant cell infiltration, and collagen formation in vivo. Consequently, polyurethane-based artificial blood vessels, reinforced by multiple hydrogen bonds and dual-functionalized with heparin and gelatin, present as promising candidates for vascular tissue engineering. Full article
(This article belongs to the Special Issue Biomaterials for Angiogenesis)
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14 pages, 1860 KiB  
Review
Optimizing Flexor Digitorum Profundus Tendon Repair: A Narrative Review
by Rishith R. Mereddy, Emily E. Zona, Camille J. LaLiberte and Aaron M. Dingle
J. Funct. Biomater. 2025, 16(3), 97; https://doi.org/10.3390/jfb16030097 - 11 Mar 2025
Viewed by 1960
Abstract
Zone II flexor digitorum profundus (FDP) tendon injuries are complex, and present significant challenges in hand surgery, due to the need to balance strength and flexibility during repair. Traditional suture techniques often lead to complications such as adhesions or tendon rupture, prompting the [...] Read more.
Zone II flexor digitorum profundus (FDP) tendon injuries are complex, and present significant challenges in hand surgery, due to the need to balance strength and flexibility during repair. Traditional suture techniques often lead to complications such as adhesions or tendon rupture, prompting the exploration of novel strategies to improve outcomes. This review investigates the use of flexor digitorum superficialis (FDS) tendon autografts to reinforce FDP repairs, alongside the integration of biomaterials to enhance mechanical strength without sacrificing FDS tissue. Key biomaterials, including collagen–polycaprolactone (PCL) composites, are evaluated for their biocompatibility, mechanical integrity, and controlled degradation properties. Collagen-PCL emerges as a leading candidate, offering the potential to reduce adhesions and promote tendon healing. Although nanomaterials such as nanofibers and nanoparticles show promise in preventing adhesions and supporting cellular proliferation, their application remains limited by manufacturing challenges. By combining advanced repair techniques with biomaterials like collagen-PCL, this approach aims to improve surgical outcomes and minimize complications. Future research will focus on validating these findings in biological models, assessing tendon healing through imaging, and comparing the cost-effectiveness of biomaterial-enhanced repairs with traditional methods. This review underscores the potential for biomaterial-based approaches to transform FDP tendon repair. Full article
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16 pages, 9041 KiB  
Article
Carbon Nanofiber-Reinforced Carbon Black Support for Enhancing the Durability of Catalysts Used in Proton Exchange Membrane Fuel Cells Against Carbon Corrosion
by Minki Sung, Hyeonseok Yi, Jimin Han, Jong Beom Lee, Seong-Ho Yoon and Joo-Il Park
Membranes 2025, 15(1), 3; https://doi.org/10.3390/membranes15010003 - 26 Dec 2024
Cited by 1 | Viewed by 1274
Abstract
This study addresses the critical challenge of carbon corrosion in proton exchange membrane fuel cells (PEMFCs) by developing hybrid supports that combine the high surface area of carbon black (CB) with the superior crystallinity and graphitic structure of carbon nanofibers (CNFs). Two commercially [...] Read more.
This study addresses the critical challenge of carbon corrosion in proton exchange membrane fuel cells (PEMFCs) by developing hybrid supports that combine the high surface area of carbon black (CB) with the superior crystallinity and graphitic structure of carbon nanofibers (CNFs). Two commercially available CB samples were physically activated and composited with two types of CNFs synthesized via chemical vapor deposition using different carbon sources. The structure, morphology, and crystallinity of the resulting CNF–CB hybrid supports were characterized, and the performances of these hybrid supports in mitigating carbon corrosion and enhancing the PEMFC performance was evaluated through full-cell testing in collaboration with a membrane electrode assembly (MEA) manufacturer (VinaTech, Seoul, Republic, of Korea), adhering to industry-standard fabrication and evaluation procedures. Accelerated stress tests following the US Department of Energy protocols revealed that incorporating CNFs enhanced the durability of the CB-based hybrid supports without compromising their performance. The improved performance of the MEAs with the hybrid carbon support is attributed to the ability of the CNF to act as a structural backbone, facilitate water removal, and provide abundant edge plane sites for anchoring the platinum catalyst, which promoted the oxygen reduction reaction and improved catalyst utilization. The findings of this study highlight the potential of CNF-reinforced CB supports for enhancing the durability and performance of PEMFCs. Full article
(This article belongs to the Special Issue New Challenges in Proton Exchange Membrane Fuel Cells)
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27 pages, 6034 KiB  
Review
High-Performance Advanced Composites in Multifunctional Material Design: State of the Art, Challenges, and Future Directions
by Sónia Simões
Materials 2024, 17(23), 5997; https://doi.org/10.3390/ma17235997 - 7 Dec 2024
Cited by 25 | Viewed by 4789
Abstract
This review examines high-performance advanced composites (HPACs) for lightweight, high-strength, and multi-functional applications. Fiber-reinforced composites, particularly those utilizing carbon, glass, aramid, and nanofibers, are highlighted for their exceptional mechanical, thermal, and environmental properties. These materials enable diverse applications, including in the aerospace, automotive, [...] Read more.
This review examines high-performance advanced composites (HPACs) for lightweight, high-strength, and multi-functional applications. Fiber-reinforced composites, particularly those utilizing carbon, glass, aramid, and nanofibers, are highlighted for their exceptional mechanical, thermal, and environmental properties. These materials enable diverse applications, including in the aerospace, automotive, energy, and defense sectors. In extreme conditions, matrix materials—polymers, metals, and ceramics—and advanced reinforcement materials must be carefully chosen to optimize performance and durability. Significant advancements in manufacturing techniques, such as automated and additive methods, have improved precision, reduced waste, and created highly customized and complex structures. Multifunctional composites integrating structural properties with energy storage and sensing capabilities are emerging as a breakthrough aligned with the trend toward smart material systems. Despite these advances, challenges such as recyclability, scalability, cost, and robust quality assurance remain. Addressing these issues will require the development of sustainable and bio-based composites, alongside efficient recycling solutions, to minimize their environmental impact and ensure long-term technological viability. The development of hybrid composites and nanocomposites to achieve multifunctionality while maintaining structural integrity will also be described. Full article
(This article belongs to the Special Issue Advanced High-Performance Metal Matrix Composites (MMCs))
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16 pages, 7720 KiB  
Article
Hot Deformation Behavior and Processing Maps of Vapor-Phase-Grown Carbon Nanofiber Reinforced 7075Al Composites
by Mengying Zhu, Zhefeng Xu, Junhua Wu, Satoshi Motozuka, Caili Tian, Jianglong Gu and Jinku Yu
Metals 2024, 14(11), 1245; https://doi.org/10.3390/met14111245 - 1 Nov 2024
Viewed by 907
Abstract
The present study prepared 7075Al composites reinforced with vapor-phase-grown carbon nanofibers (VGCNFs) using the spark plasma sintering (SPS) method. Constitutive equations of the composites were calculated, and thermal processing maps were constructed by performing thermal compression tests on the VGCNF/7075Al composites at deformation [...] Read more.
The present study prepared 7075Al composites reinforced with vapor-phase-grown carbon nanofibers (VGCNFs) using the spark plasma sintering (SPS) method. Constitutive equations of the composites were calculated, and thermal processing maps were constructed by performing thermal compression tests on the VGCNF/7075Al composites at deformation temperatures ranging from 300 to 450 °C and strain rates from 0.01 to 1 s−1. This study analyzed the microstructural evolution of the VGCNF/7075Al composites during the thermomechanical processing. The experimental results demonstrated that dynamic recrystallization (DRX) primarily governed the softening mechanism of VGCNF/7075Al composites during thermomechanical processing. At high strain rates, a combination of dynamic recovery (DRV) and DRX contributed to the softening behavior. The incorporation of VGCNFs results in higher dislocation density and a larger orientation deviation within the 7075Al matrix during the thermomechanical deformation process, providing stored energy that facilitated DRX. The activation energy for deformation of VGCNF/7075Al composites was 175.98 kJ/mol. The constitutive equation of the flow stress showed that a hyperbolic sinusoidal form could effectively describe the relationship between flow stress, strain, strain rate, and temperature of VGCNF/7075Al composites. The optimal thermomechanical deformation parameters for VGCNF/7075Al composites were 400–450 °C and 0.01–0.1 s−1 when the strain ranged from 0.05 to 0.15. For strains between 0.25 and 0.35, the optimal thermomechanical parameters were 380–430 °C and 0.01–1 s−1. Full article
(This article belongs to the Special Issue Numerical and Experimental Advances in Metal Processing)
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16 pages, 1234 KiB  
Article
Study on the Effect of Jute CNFs Addition on the Water Absorption and Mechanical Properties of Geopolymer Concrete
by Siti Syazwani Nordin, Ervina Efzan Mhd Noor, Nurhidayatullaili Muhd Julkapli and Aeslina Abdul Kadir
Buildings 2024, 14(11), 3444; https://doi.org/10.3390/buildings14113444 - 29 Oct 2024
Viewed by 937
Abstract
This study investigates the influence of thermoplastic polyurethane (TPU) reinforced with jute cellulose nanofibers (CNFs) on the water absorption and mechanical properties of geopolymer concrete. The integration of TPU/jute CNF nanocomposites into geopolymer concrete is explored as a strategy to enhance both its [...] Read more.
This study investigates the influence of thermoplastic polyurethane (TPU) reinforced with jute cellulose nanofibers (CNFs) on the water absorption and mechanical properties of geopolymer concrete. The integration of TPU/jute CNF nanocomposites into geopolymer concrete is explored as a strategy to enhance both its durability and mechanical performance. Geopolymer concrete, a sustainable alternative to traditional Portland cement concrete, is known for its low carbon footprint, but it suffers from high brittleness and water absorption. The water absorption behavior of the modified concrete was assessed, revealing a significant reduction in water uptake due to the hydrophobic nature of TPU and the reinforcing effect of jute CNFs. Additionally, the mechanical properties, including compressive and flexural strengths, were evaluated to understand the impact of the nanocomposites on the structural integrity of the concrete. The addition of TPU/jute CNFs notably enhanced the splitting tensile strength (63.5%), compressive strength (59%), and water absorption (0.59%) of the composite, indicating a promising route for developing high-performance construction materials. The integration of 6 wt% of TPU/jute CNF nanocomposites was found to be optimal, resulting in a uniform matrix, reduced micro-cracks, and improved compressive strength due to enhanced adhesion between the nanocomposites and the geopolymer matrix. Furthermore, a curing temperature of 100 °C was identified as ideal, minimizing unreacted fly ash and enhancing adhesion strength, while higher temperatures (140 °C) led to material deterioration due to rapid water loss. The findings demonstrate that the addition of TPU/jute CNF nanocomposites not only improves resistance to water penetration but also enhances overall mechanical performance. This supports the development of more sustainable and resilient construction materials, contributing to global efforts to reduce the environmental impact of the construction industry. Future research should focus on the long-term durability of these composites under various environmental conditions to validate their effectiveness in real-world applications. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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17 pages, 7769 KiB  
Article
Smart Carbon Fiber-Reinforced Polymer Composites for Damage Sensing and On-Line Structural Health Monitoring Applications
by Cláudia Lopes, Andreia Araújo, Fernando Silva, Panagiotis-Nektarios Pappas, Stefania Termine, Aikaterini-Flora A. Trompeta, Costas A. Charitidis, Carla Martins, Sacha T. Mould and Raquel M. Santos
Polymers 2024, 16(19), 2698; https://doi.org/10.3390/polym16192698 - 24 Sep 2024
Cited by 5 | Viewed by 2909
Abstract
High electrical conductivity, along with high piezoresistive sensitivity and stretchability, are crucial for designing and developing nanocomposite strain sensors for damage sensing and on-line structural health monitoring of smart carbon fiber-reinforced polymer (CFRP) composites. In this study, the influence of the geometric features [...] Read more.
High electrical conductivity, along with high piezoresistive sensitivity and stretchability, are crucial for designing and developing nanocomposite strain sensors for damage sensing and on-line structural health monitoring of smart carbon fiber-reinforced polymer (CFRP) composites. In this study, the influence of the geometric features and loadings of carbon-based nanomaterials, including reduced graphene oxide (rGO) or carbon nanofibers (CNFs), on the tunable strain-sensing capabilities of epoxy-based nanocomposites was investigated. This work revealed distinct strain-sensing behavior and sensitivities (gauge factor, GF) depending on both factors. The highest GF values were attained with 0.13 wt.% of rGO at various strains. The stability and reproducibility of the most promising self-sensing nanocomposites were also evaluated through ten stretching/relaxing cycles, and a distinct behavior was observed. While the deformation of the conductive network formed by rGO proved to be predominantly elastic and reversible, nanocomposite sensors containing 0.714 wt.% of CNFs showed that new conductive pathways were established between neighboring CNFs. Based on the best results, formulations were selected for the manufacturing of pre-impregnated materials and related smart CFRP composites. Digital image correlation was synchronized with electrical resistance variation to study the strain-sensing capabilities of modified CFRP composites (at 90° orientation). Promising results were achieved through the incorporation of CNFs since they are able to form new conductive pathways and penetrate between micrometer-sized fibers. Full article
(This article belongs to the Section Polymer Applications)
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