Search Results (1,541)

The poor quality of recycled coarse aggregate (RCA), particularly its high water absorption and low strength, has long restricted the development of recycled aggregate concrete (RAC). In this study, a novel combined spraying treatment method integrating cement slurry and a methyl sodium silicate (MSS) solution was proposed to improve the comprehensive performance of RCA. The effects of the treatment on RCA properties, including crushing value, water absorption, dynamic water absorption, apparent density, micromorphology, and contact angle, were systematically investigated. Furthermore, the treated RCA was incorporated into concrete to evaluate the mechanical strength, water absorption, and interfacial transition zone (ITZ) properties of the resulting RAC. The results indicated that cement slurry treatment alone significantly reduced the crushing value of the RCA by 30.1% but had little effect on water absorption. Conversely, MSS solution treatment reduced RCA water absorption by 29.6% without affecting its strength. The combined spraying method successfully enhanced both strength and water absorption performance. When applied in the RAC, cement slurry-treated RCA improved compressive and splitting tensile strengths, while MSS-treated RCA notably reduced water absorption. RAC prepared with combined-treated RCA achieved further strength improvement, and although its water absorption was not as low as that of MSS-only treated RAC, it still showed a substantial decrease compared to untreated RCA. Nanoindentation and microstructural analyses revealed that MSS enhanced the ITZ by forming a hydrophobic molecular film and reacting with new mortar, inhibiting water transport and improving RAC durability. An optimal MSS concentration of 10% was identified for achieving the best combined performance in strength and durability. Full article

Mg-Sc body-centered cubic (BCC) phase-structured alloys not only exhibit superior room-temperature ductility and quasi-isotropic deformation behaviors compared to conventional hexagonal close-packed (HCP) Mg alloys in mechanical applications, but they also demonstrate a shape-memory effect that is applicable to intelligent devices. Due to the introduction of a dual-phase microstructure feature, the unveiled strengthening/toughening mechanism, and the potential benefit of Sc alloying in BCC creep deformation, it is necessary to investigate the composition and time-dependent creep behaviors of BCC Mg-Sc alloys, such as creep resistance and strain rate sensitivity at room temperature, through nano-indentation on the Mg-Sc diffusion couple. A critical finding is that as the Sc content increases from 23.01 at.% to 33.56 at.%, the BCC Mg-Sc alloy exhibits a progressive enhancement in creep resistance at room temperature, evidenced by the creep stress exponent (n) rising from 49.02 to 66.22. Furthermore, the strain rate sensitivity (m) increases from 0.02 at 26.94 at.% Sc to 0.11 at 32.63 at.% Sc, along with the Sc composition gradient. These phenomena can be attributed to the formation of ordered structures with the increasing Sc concentration, which introduce short-range local barriers to dislocation motion, as confirmed through atomic-scale microstructural analysis. Full article

Single-crystal 4H silicon carbide (4H-SiC) is a key substrate material for third-generation semiconductor devices, where surface and subsurface integrity critically affect performance and reliability. This study systematically examined the evolution of surface morphology and subsurface damage (SSD) during nanoscratching of 4H-SiC under varying normal loads (0–100 mN) using a nanoindenter equipped with a diamond Berkovich tip. Scratch characteristics were assessed using scanning electron microscopy (SEM), while cross-sectional SSD was characterised via focused ion beam (FIB) slicing and transmission electron microscopy (TEM). The results revealed three distinct material removal regimes: ductile removal below 14.5 mN, a brittle-to-ductile transition between 14.5–59.3 mN, and brittle removal above 59.3 mN. Notably, substantial subsurface damage—including median cracks exceeding 4 μm and dislocation clusters—was observed even within the transition zone where the surface appeared smooth. A thin amorphous layer at the indenter-substrate interface suppressed immediate surface defects but promoted subsurface damage nucleation. Crack propagation followed slip lines or their intersections, demonstrating sensitivity to local stress states. These findings offer important insights into nanoscale damage mechanisms, which are essential for optimizing precision machining processes to minimise SSD in SiC substrates. Full article

This study investigates the critical influence of oxidation temperature on the intrinsic characteristics and surface properties of thermally oxidized Zr2.5Nb alloy. The resulting oxide layers were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), surface hardness, and nanoindentation. The tribological behavior of the untreated and thermally oxidized Zr2.5Nb alloy was evaluated via reciprocating ball-on-disc wear tests under a load of 29.4 N. MC3T3-E1 cells were employed to assess the biocompatibility. The results show that oxide layers primarily composed of m-ZrO₂ formed on the alloy surface, with thickness increasing from 2.43 µm to 13.59 µm as the oxidation temperature rose from 500 °C to 700 °C. However, this thickness increase was accompanied by elevated defect density. Compared to the untreated alloy, thermally oxidized samples exhibited significantly enhanced hardness and wear resistance. Notably, oxidation at 600 °C produced a dense 5.31 µm oxide layer with optimal structural integrity, achieving an 85% reduction in wear rate and a superior MC3T3-E1 cell relative activity of 123.07 ± 6.02%. These findings provide foundational data for developing zirconium-based implants with improved stability. Full article

To mitigate the high residual stress inherent in single-layer diamond-like carbon (DLC) films, we fabricate alternating soft/hard multilayer DLC thick films using a cage-type hollow cathode plasma-enhanced chemical vapor deposition (PECVD) system. The microstructure, mechanical properties, and corrosion resistance of these films were systematically investigated. Periodic film structures were characterized via scanning electron microscopy (SEM), Raman spectroscopy, atomic force microscopy (AFM), and X-Ray photoelectron spectroscopy (XPS). Adhesion and hardness were evaluated using a scratch tester and a nanoindentation tester, respectively, while corrosion resistance was assessed by dynamic potential polarization tests in a 3.5 wt% NaCl solution. Findings indicate that as the modulation period of the Si-DLC films increases, a greater proportion of high-energy carbon particles penetrate the non-biased layer under workpiece bias, ultimately disrupting the layered structure in the 90-layer film. This results in densification, reflected in three key improvements: (1) an increase in sp³-bonded carbon content and enhanced smoothness, (2) enhanced adhesion (from 34 N to 46 N) and nanohardness (from 4.94 GPa to 8.41 GPa), and (3) a tenfold reduction in corrosion current density (i_corr) compared to single-layer Si-DLC films. Full article

This study investigates the combined effects of build planes and heat treatments on the micro- and nanoscale mechanical properties of additively manufactured AlSi10Mg alloy. The hardness and elastic modulus were examined across two principal planes, XY and XZ, under three conditions: as-built (AB), after solution annealing followed by water quenching (SA), and artificially aged after solution annealing (SA&AA). The results reveal that hardness is significantly affected by heat treatment, decreasing after SA and partially recovering upon subsequent artificial aging (SA&AA), while remaining largely unaffected by build planes, with average values differing by less than 2%. In contrast, the elastic modulus demonstrates a clear anisotropy, correlated with the microstructural changes from both additive manufacturing and thermal post-processing. The XY plane initially shows a modulus up to 29% higher than the XZ plane. However, after aging, the values of both planes converge to similar levels. While average values suggest general trends, localized measurements reveal notable spatial heterogeneity in both the hardness and elastic modulus—particularly after thermal treatments—arising from microstructural evolutions. These findings highlight the complex interplay between orientation and thermal history, underscoring that the mechanical performance of AlSi10Mg is governed by the synergistic effects that influence anisotropy and local mechanical behavior. Full article

While acetic acid has proven effective as a mild acidic treatment for removing adhered mortar from recycled concrete aggregate (RCA) surfaces, its potential for dissolving damage to the surface of the original natural coarse aggregate (NCA) within the RCA and its impact on the resultant concrete properties require careful consideration. This investigation systematically evaluates the effects of varying concentrations of dilute acetic acid solutions, commonly used in RCA treatment protocols, through a multi-methodological approach that includes comprehensive physical characterization, stylus and 3D optical profilometry, scanning electron microscopy (SEM), and nanoindentation analysis. The results show that even dilute acid solutions have an upper concentration limit, as excessive acid concentration, specifically 0.4 M, induces significant textural dislocations on NCA surfaces, creating millimeter-scale erosion pits that increase aggregate water absorption by 18.5%. These morphological changes significantly impair concrete workability and reduce compressive strength performance. Furthermore, microstructural analysis reveals a 45.24% expansion in interfacial transition zone (ITZ) thickness, accompanied by notable reductions in elastic modulus and microhardness characteristics. In practical RCA treatment applications, for RCA containing limestone-based NCA, it is recommended to use acetic acid concentrations between 0.1 and 0.3 M to avoid substantial physical and microstructural degradation of aggregates and concrete. Full article

Al-Mg-Si (6XXX) series aluminum alloys are widely applied in aerospace and transportation industries. However, exploring how varying compositions affect alloy properties and deformation mechanisms is often time-consuming and labor-intensive due to the complexity of the multicomponent composition space and the diversity of processing and heat treatments. This study, inspired by the Materials Genome Initiative, employs high-throughput experimentation—specifically the kinetic diffusion multiple (KDM) method—to systematically investigate how the pop-in effect, indentation size effect (ISE), and creep behavior vary with the composition of Al-Mg-Si alloys at room temperature. To this end, a 6016/Al-3Si/Al-1.2Mg/Al KDM material was designed and fabricated. After diffusion annealing at 530 °C for 72 h, two junction areas were formed with compositional and microstructural gradients extending over more than one thousand micrometers. Subsequent solution treatment (530 °C for 30 min) and artificial aging (185 °C for 20 min) were applied to simulate industrial processing conditions. Comprehensive characterization using electron probe microanalysis (EPMA), nanoindentation with continuous stiffness measurement (CSM), and nanoindentation creep tests across these gradient regions revealed key insights. The results show that increasing Mg and Si content progressively suppresses the pop-in effect. When the alloy composition exceeds 1.0 wt.%, the pop-in events are nearly eliminated due to strong interactions between solute atoms and mobile dislocations. In addition, adjustments in the ISE enabled rapid evaluation of the strengthening contributions from Mg and Si in the microscale compositional array, demonstrating that the optimum strengthening occurs when the Mg-to-Si atomic ratio is approximately 1 under a fixed total alloy content. Furthermore, analysis of the creep stress exponent and activation volume indicated that dislocation motion is the dominant creep mechanism. Overall, this enhanced KDM method proves to be an effective conceptual tool for accelerating the study of composition–deformation relationships in Al-Mg-Si alloys. Full article

Nickel-based superalloys are widely utilized in critical hot-end components, such as aeroengine turbine blades, owing to their exceptional high-temperature strength, creep resistance, and oxidation resistance. During service, these components are frequently subjected to complex localized loading, leading to non-uniform plastic deformation and microstructure evolution within the material. Combining nanoindentation experiments with the crystal plasticity finite element method (CPFEM), this study systematically investigates the effects of loading rate and crystal orientation on the elastoplastic deformation of DD6 alloy under spherical indenter loading. The results indicate that the maximum indentation depth increases and hardness decreases with prolonged loading time, exhibiting a significant strain rate strengthening effect. The CPFEM model incorporating dislocation density effectively simulates the nonlinear characteristics of the nanoindentation process and elucidates the evolution of dislocation density and slip system strength with indentation depth. At low loading rates, both dislocation density and slip system strength increase with loading time. Significant differences in mechanical behavior are observed across different crystal orientations, which correspond to the extent of lattice rotation during texture evolution. For the [111] orientation, crystal rotation is concentrated and highly regular, while the [001] orientation shows uniform texture evolution. This demonstrates that anisotropy governs the deformation mechanism through differential slip system activation and texture evolution. Full article

Enhancing osseointegration is a common goal for many titanium implant coatings, since the naturally forming oxides are often bioinert and exhibit less than ideal bone-to-implant contact. Oxide coating surface topographies, chemistries, and crystallinities are known to play key roles in enhancing bone–implant interactions. In the present study, two novel anodization processes were developed in electrolytes based on juiced navel oranges to create bioactive oxide coatings on commercially pure titanium (CPTi) surfaces. Both oxide groups revealed multi-scaled micro and nano surface topographies, significant Ca and P-dopant incorporation exhibiting Ca/P ratios similar to human bone (1.7 and 1.8), and physiologically relevant Mg uptake levels of <0.1% and 1.4 at%. XRD and FTIR analyses of each oxide revealed a combination of tricalcium phosphate and hydroxyapatite phases that showed carbonate substitutions indicative of bone-like apatite formation. Finally, VDI indentation testing revealed good adhesion strengths, minimal cracking, and no visible delamination for both oxides. In summary, the anodization processes in the present study were shown to produce carbonated tricalcium phosphate and apatite containing oxides with contrasting levels of Mg uptake that show much promise to improve future implant clinical outcomes. Full article

Atomic force microscopy (AFM)-based nanoindentation enables investigation of the mechanical response of biological materials at a subcellular scale. However, quantitative estimates of mechanical parameters such as the elastic modulus (E) remain unreliable because the influence of sample roughness on E measurements at the nanoscale is still poorly understood. This study re-examines the interpretation of roughness from a more rigorous perspective and validates an experimental methodology to extract roughness at each nanoindentation site—i.e., the local roughness γ_s—with which the corresponding E value can be accurately correlated. Cortical regions of a murine tibia cross-section, characterized by complex nanoscale morphology, were selected as a testbed. Eighty non-overlapping nanoindentations were performed using two different AFM tips, maintaining a maximum penetration depth of 10 nm for each measurement. Our results show a slight decreasing trend of E versus γ_s (Spearman’s rank correlation coefficient ρ = −0.27187). A total of 90% of the E values are reliable when γ_s < 10 nm (coefficient of determination R² > 0.90), although low γ_s values are associated with significant dispersion around E (γ_s = 0) = E₀ = 1.18 GPa, with variations exceeding 50%. These findings are consistent with a qualitative tip-to-sample contact model that accounts for the pronounced roughness heterogeneity typical of bone topography at the nanoscale. Full article

Barite, a mineral composed of barium sulphate, holds global significance due to its wide range of industrial applications. It plays a crucial role as a weighting agent in drilling fluids for the oil and gas industry, in radiation shielding, and as a filler in paints and plastics. Although there are significant deposits of the mineral in commercial quantities in Nigeria, the use of barite of Nigerian origin has been low in the industry due to challenges that require further research and development. This research employed nanoindentation experiments using a model Ti950 Tribo indenter instrument equipped with a diamond Berkovich tip. Using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX), we gained information about the structure and elements in the samples. The load–displacement curves were examined to determine the hardness and reduced elastic modulus of the barite samples. The SEM images showed that barite grains have a typical grainy shape, with clear splitting lines and sizes. XRD and EDX analysis confirmed that the main components are chlorite, albite, barium, and oxygen, along with small impurities like silicon and calcium from quartz and calcite. The average hardness of the IB3 and IB4 samples was 1.88 GPa and 1.18 GPa, respectively, meaning that the IB3 sample will need more energy to crush because its hardness is within the usual barite hardness range of 1.7 GPa to 2.0 GPa. The findings suggest further beneficiation processes to enhance the material’s suitability for drilling and other applications. Full article

This study reports the impact of a silver nanoparticles/reduced graphene oxide@titanium dioxide nanocomposite (Ag/rGO@TiO₂) on the mechanical and biocompatibility properties of poly(styrene-co-methylmethacrylate)/poly methyl methacrylate (PS-PMMA/PMMA)-based bone cement. The chemical, structural, mechanical, and thermal characteristics of Ag/rGO@TiO₂ nanocomposite-reinforced PS-PMMA bone cement ((Ag/rGO@TiO₂)/(PS-PMMA)/PMMA) were evaluated using Fourier Transform Infrared spectroscopy (FT-IR), X-ray diffraction (XRD), nano-indentation, and electron microscopy. FT-IR, XRD, and transmission electron microscopy results confirmed the successful synthesis of the nanocomposite and the nanocomposite-incorporated bone cement. The elastic modulus (E) and hardness (H) of the ((Ag/rGO@TiO₂)/(PS-PMMA)/PMMA) bone cement were measured to be 5.09 GPa and 0.202 GPa, respectively, compared to the commercial counterparts, which exhibited E and H values of 1.7 GPa to 3.7 GPa and 0.174 GPa, respectively. Incorporating Ag/rGO@TiO₂ nanocomposites significantly enhanced the thermal properties of the bone cement. Additionally, in vitro studies demonstrated that the bone cement was non-toxic to the MG63 cell line. Full article

The impact of modulation periods on the microstructure, as well as the tribological and mechanical characteristics of the AlCrTiVNbN/TiSiN nano multilayer films, was investigated. The films were prepared with modulation periods ranging from 4 nm to 7 nm, and their properties were explored using X-ray diffraction (XRD), scanning electron microscope (SEM), nanoindentation, and a tribological tester. All nano multilayer films revealed a face-centered cubic (FCC) structure with a preferred planar direction of (200). As the modulation period increased, the XRD peak moved to higher angles, and the interplanar distance decreased. Also, the mechanical properties deteriorated, and the COF rose monotonically as a result. The nano multilayer film with a modulation period equal to 4 nm exhibited a smooth surface with minimal small particles, the highest hardness of 15.51 ± 0.16 GPa and elastic modulus of 182.89 ± 2.38 GPa, the highest values for the ratios of H/E and H³/E², the lowest average friction coefficient of 0.73, and a wear rate equal to (8.2 9 ± 0.18) × 10⁻⁸ mm³·N⁻¹·m⁻¹. The improvement in the properties of the film was ascribed to the coherent growth and alternating stress field between the AlCrTiVNbN and TiSiN layers. Full article

Modern nanoindentation equipment allows for highly precise measurements of mechanical properties such as hardness and elastic modulus, generating detailed load–unload curves using advanced techniques and specialised software. In this study, titanium coatings were deposited on various metallic substrates using cold gas spraying. Before deposition, the spraying parameters (temperature, pressure, velocity, and distance) were statistically optimised using the Taguchi method, reducing the number of experiments required from 81 to 9. This approach allowed the identification of optimal spray conditions (T = 731.0 °C, p = 33.0 bar, V = 343.6 mm/s, d = 35.5 mm), which were then applied to substrates including brass, steel, titanium, Al7075, copper, magnesium, and Al2024. Mechanical characterisation included hardness (H), reduced modulus (E), coating adhesion, and dissipated energy, calculated from the area of the load–unload hysteresis loop. Each coating–substrate combination underwent 36 nanoindentation tests, and adhesion was evaluated by pull-off tests. The initial results showed a poor correlation between adhesion and conventional mechanical properties (χ² of 17.1 for hardness and 16.2 for modulus, both with R² < 0.24). In contrast, the dissipated energy showed an excellent correlation with adhesion (χ² = 0.52, R² = 0.92), suggesting that dynamic deformation mechanisms better describe bonding. This introduces a new perspective to predict and optimise cold-spray adhesion in industrial applications. Full article