Search Results (46)

Serial-parallel hybrid manipulators featuring remote actuation via parallelogram mechanisms are highly valued for their low inertia and high stiffness. However, the complex nonlinear errors introduced by their multi-stage transmission chains pose significant challenges for high-precision calibration. To address this, this paper proposes a hierarchical and decoupled calibration framework specifically tailored for such parallelogram-driven hybrid manipulators. The method first independently calibrates the pose error of the 3-DOF serial main arm using a composite error model that integrates transmission chain constraints. Subsequently, the 2-DOF parallel wrist is accurately calibrated employing a joint-space error identification strategy based on inverse kinematics, thereby circumventing the intractability of solving the parallel mechanism’s forward kinematics. Experimental validation was performed on a self-developed 5-DOF robot prototype using an optical tracker and an attitude sensor. Results from the validation dataset demonstrate that the proposed method reduces the robot’s average positioning error from 2.199 mm to 0.658 mm (a 70.1% improvement) and the average attitude error from 0.8976 deg to 0.1767 deg (an 80.3% improvement). Furthermore, comparative experiments against the standard MDH model and polynomial fitting models confirm that the proposed composite error model and multi-stage transmission error model are essential for achieving high accuracy. This research provides crucial theoretical insights and practical solutions for the high-precision application of complex remote-driven hybrid manipulators. Full article

To address the challenges in concrete vibration during the construction of concrete-faced rockfill dams, this study proposes a multi-objective-driven lightweight and high-frequency vibrating robotic arm (VRA). The proposed system aims to improve adaptability and performance under harsh site conditions, such as inclined slab surfaces and confined rebar layouts. Based on the geometric structure and task characteristics of the VRA, a multi-objective topology optimization framework was established, integrating compromise programming and average frequency strategies. This method simultaneously achieves mass reduction, stiffness enhancement, and modal frequency improvement to avoid resonance during high-frequency operations. The workspace of the VRA was verified using kinematic modeling and Monte Carlo sampling, and a critical physical posture—where the arm is fully extended horizontally, producing maximum span and joint loads—was identified to extract dynamic load boundaries. Finite element analysis was then conducted under worst-case conditions, and the optimization results were validated by modal analysis and flexibility metrics. The optimized VRA demonstrated substantial improvements in structural performance, reducing overall mass, lowering flexibility, and increasing modal frequencies. The proposed framework provides a transferable approach for designing high-frequency robotic arms in vibration-intensive scenarios, supporting intelligent construction in concrete-faced rockfill dams and similar complex environments. Full article

The discrete-serpentine heterogeneous multi-arm space robot (DSHMASR) has more advantages than single discrete space robots or single serpentine space robots in complex tasks of on-orbit servicing. However, the mechanical structure complexity of the DSHMASR poses challenges for modeling and motion planning. In this paper, a coupled kinematic model and a coordinated trajectory planning method for the DSHMASR were proposed to address these issues. Firstly, an uncontrolled satellite and the DSHMASR were modeled based on the momentum conservation law. The generalized Jacobian matrix J_g of the space robotic system was derived. Secondly, the manipulation capability of the DSHMASR was analyzed based on the null-space of J_g. Furthermore, the cooperative capturing-monitoring trajectory planning method for DSHMASR was presented through the manipulability optimization. The expected trajectory of each arm’s tip can be obtained by pose deviations and velocity deviations between the tip and the target point. Additionally, the optimized joint velocities of each arm were calculated by combining differential kinematics and manipulability optimization. Therefore, the manipulability of DSHMASR in the direction of the capture operation was enhanced simultaneously as it approached the target satellite. Finally, the proposed algorithm was demonstrated by establishing the Adams–Simulink co-simulation model. Comparisons with traditional approaches further confirm the outperformance of the proposed method in terms of manipulation capability. Full article

This paper introduces a hypergraph-based formalism for modeling kinematic and dynamic structures in robotics, addressing limitations of the existing formats such as Unified Robot Description Format (URDF), MuJoCo-XML, and Simulation Description Format (SDF). Our method represents mechanical constraints and connections as hyperedges, enabling the native description of multi-joint closures, tendon-driven actuation, and multi-physics coupling. We present a tensor-based representation derived via star-expansion, implemented in the Hypergraph Model Cognition Framework (HyMeKo) language. Comparative experiments show a substantial reduction in model verbosity compared to URDF while retaining expressiveness for large-language model integration. The approach is demonstrated on simple robotic arms and a quarter vehicle model, with derived state-space equations. This work suggests that hypergraph-based models can provide a modular, compact, and semantically rich alternative for the next-generation simulation and design workflows. The introduced formalism reaches 50% reduction compared to URDF descriptions and 20% reduction compared to MuJoCo-XML descriptions. Full article

Adopting mobile robots for high voltage (HV) live-line operations can mitigate personnel casualties and enhance operational efficiency. However, conventional mechanical arms cannot inspect concealed spaces in the power cable tunnel because their joint integrates metallic motors or hydraulic serial-drive mechanisms, which limit the arm’s length and insulation performance. Therefore, this study proposes a 7-degree-of-freedom (7-DOF) bionic mechanical arm with rigid-flexible coupling, mimicking human arm joints (shoulder, elbow, and wrist) designed for HV live-line operations in concealed cable tunnels. The arm employs a tendon-driven mechanism to remotely actuate joints, analogous to human musculoskeletal dynamics, thereby physically isolating conductive components (e.g., motors) from the mechanical arm. The arm’s structure utilizes dielectric materials and insulation-optimized geometries to reduce peak electric field intensity and increase creepage distance, achieving intrinsic self-insulation. Furthermore, the mechanical design addresses challenges posed by concealed spaces (e.g., shield tunnels and multi-circuit cable layouts) through the analysis of joint kinematics, drive mechanisms, and dielectric performance. The workspace of the proposed arm is an oblate ellipsoid with minor and major axes measuring 1.25 m and 1.65 m, respectively, covering the concealed space in the cable tunnel, while the arm’s quality is 4.7 kg. The maximum electric field intensity is 74.3 kV/m under 220 kV operating voltage. The field value is less than the air breakdown threshold. The proposed mechanical arm design significantly improves spatial adaptability, operational efficiency, and reliability in HV live-line inspection, offering theoretical and practical advancements for intelligent maintenance in cable tunnel environments. Full article

The use of multi-joint arms in a high-spindle environment can solve complex problems, but the singularity problem of the manipulator related to the structure of the serial manipulator is prominent. Therefore, based on the general mathematical model of fruit spatial distribution in high-spindle apple orchards, this study proposes two harvesting system architecture schemes that can meet the constraints of fruit spatial distribution and reduce the singularity of harvesting robot operation, which are four-arm dual-module independent moving scheme (Scheme A) and four-arm single-module parallel moving scheme (Scheme B). Based on the link-joint method, the analytical expression of the singular configuration of the redundant degree of freedom arm group system under the two schemes is obtained. Then, the inverse kinematics solution method of the redundant arm group and the singularity avoidance picking trajectory planning strategy are proposed to realize the judgment and solution of the singular configuration in the complex working environment of the high-spindle. The singularity rate of Scheme A in the simulation environment is 17.098%, and the singularity rate of Scheme B is only 6.74%. In the field experiment, the singularity rate of Scheme A is 26.18%, while the singularity rate of Scheme B is 13.22%. The success rate of Schemes A and B are 80.49% and 72.33%, respectively. Through experimental comparison and analysis, Scheme B is more prominent in solving singular problems but still needs to improve the success rate in future research. This paper can provide a reference for solving the singular problems in the complex working environment of high spindles. Full article

This research describes a multi-objective trajectory planning method for robotic arms based on time, energy, and impact. The quintic Non-Uniform Rational B-Spline (NURBS) curve was employed to interpolate the trajectory in joint space. The quintic NURBS interpolation curve can make the trajectory become constrained within the kinematic limits of velocity, acceleration, and jerk while also satisfying the continuity of jerk. Then, based on the Parrot Optimization (PO) algorithm, through improvements to reduce algorithmic randomness and the introduction of appropriate multi-objective strategies, the algorithm was extended to the Multi-Objective Parrot Optimization (MOPO) algorithm, which better balances global search and local convergence, thereby more effectively solving multi-objective optimization problems and reducing the impact on optimization results. Subsequently, by integrating interpolation curves, the multi-objective optimization of joint trajectories could be performed under robotic kinematic constraints based on time–energy-jerk criteria. The obtained Pareto optimal front can provide decision-makers in industrial robotic arm applications with flexible options among non-dominated solutions. Full article

Hydraulically driven flexible robotic arms (HDFRAs) play an indispensable role in industrial precision operations such as aerospace assembly and nuclear waste handling, owing to their high power density and adaptability to complex environments. However, inherent mechanical flexibility-induced vibrations, hydraulic nonlinear dynamics, and electromechanical coupling effects lead to multi-timescale control challenges, severely limiting high-precision trajectory tracking performance. The present study introduces a novel hierarchical control framework employing dual-timescale perturbation analysis, which effectively addresses the constraints inherent in conventional single-timescale control approaches. First, the system is decoupled into three subsystems via dual perturbation parameters: a second-order rigid-body motion subsystem (SRS), a second-order flexible vibration subsystem (SFS), and a first-order hydraulic dynamic subsystem (FHS). For SRS/SFS, an adaptive fast terminal sliding mode active disturbance rejection controller (AFTSM-ADRC) is designed, featuring a dual-bandwidth extended state observer (BESO) to estimate parameter perturbations and unmodeled dynamics in real time. A novel reaching law with power-rate hybrid characteristics is developed to suppress sliding mode chattering while ensuring rapid convergence. For FHS, a sliding mode observer-integrated sliding mode coordinated controller (SMO-ISMCC) is proposed, achieving high-precision suppression of hydraulic pressure fluctuations through feedforward compensation of disturbance estimation and feedback integration of tracking errors. The globally asymptotically stable property of the composite system has been formally verified through systematic Lyapunov-based analysis. Through comprehensive simulations, the developed methodology demonstrates significant improvements over conventional ADRC and PID controllers, including (1) joint tracking precision reaching ${10}^{-4}$ rad level under nominal conditions and (2) over 40% attenuation of current oscillations when subjected to stochastic disturbances. These results validate its superiority in dynamic decoupling and strong disturbance rejection. Full article

This study proposes a novel fuzzy disturbance observer (FDO)-augmented adaptive nonsingular terminal sliding mode control (NTSMC) framework for multi-joint robotic manipulators, addressing critical challenges in trajectory tracking precision and disturbance rejection. Unlike conventional disturbance observers requiring prior knowledge of disturbance bounds, the proposed FDO leverages fuzzy logic principles to dynamically estimate composite disturbances—including unmodeled dynamics, parameter perturbations, and external torque variations—without restrictive assumptions about disturbance derivatives. The control architecture achieves rapid finite-time convergence by integrating the FDO with a singularity-free terminal sliding manifold and an adaptive exponential reaching law while significantly suppressing chattering effects. Rigorous Lyapunov stability analysis confirms the uniform ultimate boundedness of tracking errors and disturbance estimation residuals. Comparative simulations on a 2-DOF robotic arm demonstrate a 97.28% reduction in root mean square tracking errors compared to PD-based alternatives and a 73.73% improvement over a nonlinear disturbance observer-enhanced NTSMC. Experimental validation on a physical three-joint manipulator platform reveals that the proposed method reduces torque oscillations by 58% under step-type disturbances while maintaining sub-millimeter tracking accuracy. The framework eliminates reliance on exact system models, offering a generalized solution for industrial manipulators operating under complex dynamic uncertainties. Full article

This paper presents a bio-inspired rigid–flexible continuum robot driven by flexible shaft tension–torsion synergy, tackling the trade-off between actuation complexity and flexibility in continuum robots. Inspired by the muscular arrangement of octopus arms, enabling versatile multi-degree-of-freedom (DoF) movements, the robot achieves 6-DoF motion and 1-DoF gripper opening and closing movement with only six flexible shafts, simplifying actuation while boosting dexterity. A comprehensive kinetostatic model, grounded in Cosserat rod theory, is developed; this model explicitly incorporates the coupling between the spinal rods and flexible shafts, the distributed gravitational effects of spacer disks, and friction within the guide tubes. Experimental validation using a physical prototype reveals that accounting for spacer disk gravity diminishes the maximum shape prediction error from 20.56% to 0.60% relative to the robot’s total length. Furthermore, shape perception experiments under no-load and 200 g load conditions show average errors of less than 2.01% and 2.61%, respectively. Performance assessments of the distal rigid joint showcased significant dexterity, including a 53° grasping range, 360° continuous rotation, and a pitching range from −40° to +45°. Successful obstacle avoidance and long-distance target reaching experiments further demonstrate the robot’s effectiveness, highlighting its potential for applications in medical and industrial fields. Full article

A partial Lagrangian method is proposed as an inverse dynamics analysis method for multi-link systems. This method, combined with automatic differentiation, allows for the derivation of equations of motion and analytical extraction of motion-induced torque components. We introduce the concept of motion propagation force to describe joint torque components generated by the motion of other joints. This concept aligns with existing notions such as interaction torque, while providing a novel analytical perspective. The effectiveness of the proposed method is confirmed through simulations using a three-DoF arm model, where motion propagation torques are visualized and validated. This method is useful for motion analysis and impedance control in complex robotic systems. Full article

Human–robot interaction (HRI) is a key technology in the field of humanoid robotics, and motion imitation is one of the most direct ways to achieve efficient HRI. However, due to significant differences in structure, range of motion, and joint torques between the human body and robots, motion imitation remains a challenging task. Traditional retargeting algorithms, while effective in mapping human motion to robots, typically either ensure similarity in arm configuration (joint space-based) or focus solely on tracking the end-effector position (Cartesian space-based). This creates a conflict between the liveliness and accuracy of robot motion. To address this issue, this paper proposes an improved retargeting algorithm that ensures both the similarity of the robot’s arm configuration to that of the human body and accurate end-effector position tracking. Additionally, a multi-person pose estimation algorithm is introduced, enabling real-time capture of multiple imitators’ movements using a single RGB-D camera. The captured motion data are used as input to the improved retargeting algorithm, enabling multi-robot collaboration tasks. Experimental results demonstrate that the proposed algorithm effectively ensures consistency in arm configuration and precise end-effector position tracking. Furthermore, the collaborative experiments validate the generalizability of the improved retargeting algorithm and the superior real-time performance of the multi-person pose estimation algorithm. Full article

Inspired by changing the operation mode via branch-chain switching, a symmetrical multi-arm robot is proposed to meet the demand of continuous high-performance output. The kinematics and Jacobian matrix of the mechanism are established and solved, and the parameter expression when singularity occurs is obtained. As Type-I singularity is the key limiting factor of continuous motion, a branch-chain switching and motion planning method is proposed. Numerical simulation and joint interpolation control are explained according to the pseudo-inverse matrix. The mechanism completes the switching between the executing branch chain and the branch chain to be executed to realize continuous rotation with a large angle. The results prove the feasibility of the design and the correctness of the model, proving that this method can be a reference method for the design of this kind of robot. Full article

We address the problems in the trajectory tracking control of a multi-joint robotic arm, including uncertainty in the internal modeling of its significant external unknown time-varying disturbances. With the control objective of tracking the desired trajectories of each joint stably and accurately, this paper proposes an adaptive non-singular terminal sliding mode control method based on a nonlinear disturbance observer (NDO). In order to speed up the convergence of the tracking error and avoid the singular value problem existing in the traditional terminal sliding mode (TSM), a non-singular terminal sliding mode (NTSM) surface is proposed in this paper. Given the system modeling uncertainty and external unknown time-varying disturbances, a nonlinear disturbance observer is used to observe the total set disturbance for feed-forward compensation. Secondly, the switching gain adaptive law is used to estimate the observation error of the total set disturbance and allow for the online adjustment of the switching gain weights. A robust gain adaptive law is also designed to reconverge quickly to the non-singular sliding mode surface when transient significant disturbances shock the system’s state variables out of the sliding phase. A simulation analysis of the spatial two-link robotic arm is carried out in Simulink. The results show that the adaptive non-singular terminal sliding mode control strategy based on the nonlinear disturbance observer proposed (PNDOANTSM) in this paper can reduce the average steady-state errors of robotic arm joints 1 and 2 by 36.58%, 38.40%, 44.68%, and 42.86%, compared with those observed in switching term adaptive law non-singular terminal sliding mode control based on a nonlinear disturbance observer (NDOANTSM) and non-singular terminal sliding mode control based on a nonlinear disturbance observer (NDONTSM). This paper provides a practical and feasible trajectory tracking control method for multi-joint robotic arms. Full article

Planar underactuated mechanical systems have been a popular research issue in the area of mechanical systems and nonlinear control. This paper reviews the current research status of control methods for a class of planar underactuated manipulator (PUM) systems containing a single passive joint. Firstly, the general dynamics model and kinematics model of the PUM are given, and its control characteristics are introduced; secondly, according to the distribution position characteristics of the passive joints, the PUM is classified into the passive first joint system, the passive last joint system, and the passive intermediate joint system, and the analysis and discussion are carried out in respect to the existing intelligent control methods. Finally, in response to the above discussion, we provide a brief theoretical analysis and summarize the challenges faced by PUM, i.e., uncertainty and robustness of the system, unified control methods and research on underactuated systems with uncontrollable multi-passive joints; at the same time, the practical applications have certain limitations that need to be implemented subsequently, i.e., anti-jamming, multi-planar underactuated robotic arm co-control and spatial underactuated robotic arm system development. Aiming at the above challenges and problems in the control of PUM systems, we elaborate on them in points, and put forward the research directions and related ideas for future work, taking into account the contributions of the current work. Full article