Search Results (689)

Using solid particulates as a heat transfer medium for concentrated solar power (CSP) systems has many advantages, positioning them as a superior option compared with conventional heat transfer media such as steam, oil, air, and molten salt. However, a critical imperative lies in the comprehensive evaluation of the properties of potential solid particulates intended for utilization under such extreme thermal conditions. This paper undertakes an exhaustive examination of both ambient and high-temperature thermophysical properties of four naturally occurring particulate materials, Riyadh white sand, Riyadh red sand, Saudi olivine sand, and US olivine sand, and one well-known engineered particulate material. The parameters under scrutiny encompass loose bulk density, tapped bulk density, real density, sintering temperature, and thermal conductivity. The results reveal that the theoretical density decreases with the increase in temperature. The bulk density of solid particulates depends strongly on the particulate size distribution, as well as on the compaction. The tapped bulk density was found to be larger than the loose density for all particulates, as expected. The sintering test proved that Riyadh white sand is sintered at the highest temperature and pressure, 1300 °C and 50 MPa, respectively. US olivine sand was solidified at 800 °C and melted at higher temperatures. This proves that US olivine sand is not suitable to be used as a thermal energy storage and heat transfer medium in high-temperature particle-based CSP systems. The experimental results of thermal diffusivity/conductivity reveal that, for all particulates, both properties decrease with the increase in temperature, and results up to 475.5 °C are reported. Full article

Nuclear energy can help stop climate change by generating large amounts of emission-free electricity. Nuclear reactor designs are continually being developed to be more fuel efficient, safer, easier to construct, and to produce less nuclear waste. The term advanced nuclear reactors refers either to Generation III+ and Generation IV or small modular reactors. Every reactor is associated with the nuclear fuel cycle that must be economically viable and competitive. An important matter is optimization of fissile materials used in reactor and/or reprocessing of spent fuel and reuse. Currently operating reactors use the open cycle or partially closed cycle. Generation IV reactors are intended to play a significant role in reaching a fully closed cycle. At the same time, we can observe the growing interest in development of small modular reactors worldwide. SMRs can adopt either fuel cycle; they can be flexible depending on their design and fuel type. Spent nuclear fuel management should be an integral part of the development of new reactors. The proper management methods of the radioactive waste and spent fuel should be considered at an early stage of construction. The aim of this paper is to highlight the challenges related to reprocessing of new forms of nuclear fuel. Full article

Titanium alloys are frequently subjected to surface treatments to enhance their biocompatibility and corrosion resistance in biological environments. Plasma electrolytic oxidation (PEO) is an environmentally friendly electrochemical technique capable of forming oxide layers characterized by high corrosion resistance, biocompatibility, and strong adhesion to the substrate. In this study, the PEO process was performed using a low-melting-point ternary eutectic electrolyte composed of Ca(NO₃)₂–NaNO₃–KNO₃ (41–17–42 wt.%) with the addition of ammonium dihydrogen phosphate (ADP). The use of this electrolyte system enables a reduction in the operating temperature from 280 to 160 °C. The effects of applied voltage from 200 to 400V, current frequency from 50 to 1000 Hz, and ADP concentrations of 0.1, 0.5, 1, 2, and 5 wt.% on the growth of titanium oxide composite coatings on a Ti-6Al-4V substrate were investigated. The incorporation of Ca and P was confirmed by phase and chemical composition analysis, while scanning electron microscopy (SEM) revealed a porous surface morphology typical of PEO coatings. Corrosion resistance in Hank’s solution, evaluated via Tafel plot fitting of potentiodynamic polarization curves, demonstrated a substantial improvement in electrochemical performance of the PEO-treated samples. The corrosion current decreased from 552 to 219 nA/cm², and the corrosion potential shifted from −102 to 793 mV vs. the Reference Hydrogen Electrode (RHE) compared to the uncoated alloy. These findings indicate optimal PEO processing parameters for producing composite oxide coatings on Ti-6Al-4V alloy surfaces with enhanced corrosion resistance and potential bioactivity, which are attributed to the incorporation of Ca and P into the coating structure. Full article

To enhance the molten salt corrosion resistance of Ni200 alloy plasma arc welds, the welds were subjected to tensile deformation followed by heat treatment. The grain boundary character distribution (GBCD) was analyzed using electron backscatter diffraction (EBSD) in conjunction with orientation imaging microscopy (OIM). A constant-temperature corrosion test at 900 °C was conducted to evaluate the impact of GBCD on the corrosion resistance of the welds. Results demonstrated that after processing with 6% tensile deformation, and annealing at 950 °C for 30 min, the fraction of low-ΣCSL grain boundaries increased from 1.2% in the as-welded condition to 57.3%, and large grain clusters exhibiting Σ3ⁿ orientation relationships were formed. During the heat treatment, an increased number of recrystallization nucleation sites led to a reduction in average grain size from 323.35 μm to 171.38 μm. When exposed to a high-temperature environment of 75% Na₂SO₄-25% NaCl mixed molten salt, the corrosion behavior was characterized by intergranular attack, with oxidation and sulfidation reactions resulting in the formation of NiO and Ni₃S₂. The corrosion resistance of Grain boundary engineering (GBE)-treated samples was significantly superior to that of Non-GBE samples, with respective corrosion rates of 0.3397 mg/cm²·h and 0.8484 mg/cm²·h. These findings indicate that grain boundary engineering can effectively modulate the grain boundary character distribution in Ni200 alloy welds, thereby enhancing their resistance to molten salt corrosion. Full article

The suitability of 347H stainless steel (SS347H) for chloride salt environments is critical in selecting materials for next-generation concentrated solar power (CSP) systems. This study investigated the corrosion behavior of SS347H in a ton-scale purification system with continuously flowing chloride salt under three conditions: exposure to NaCl-KCl-MgCl₂ molten salt vapor, immersion in molten salt, and at the molten salt surface interface. Results revealed that corrosion was most severe in the molten salt vapor, where HCl steam facilitated Cl⁻ reactions with Fe and Cr in the metal, causing dissolution and forming deep corrosion pits. At the interface, liquid Mg triggered displacement reactions with Fe²⁺/Cr²⁺ ions in the salt, depositing Fe and Cr onto the surface, which reduced corrosion intensity. Within the molten salt, Mg’s purification effect minimized impurity-induced corrosion, resulting in the least damage. In all cases, the primary corrosion mechanism involves the dissolution of Fe and Cr, with the formation of minor MgO. These insights provide valuable guidance for applying 347H stainless steel in chloride salt environments. Full article

The innovation in thermal storage systems for solar thermal power generation is crucial for achieving efficient utilization of new energy sources. Molten salt has been extensively studied as a phase change material (PCM) for latent heat thermal energy storage systems. In this study, a two-dimensional model of a vertical shell-and-tube heat exchanger is developed, utilizing water-steam as the heat transfer fluid (HTF) and phase change material for heat transfer analysis. Through numerical simulations, we explore the interplay between PCM solidification and HTF boiling. The transient results show that tube length affects water boiling duration and PCM solidification thickness. Higher heat transfer fluid flow rates lower solidified PCM temperatures, while lower heat transfer fluid inlet temperatures delay boiling and shorten durations, forming thicker PCM solidification layers. Adding fins to the tube wall boosts heat transfer efficiency by increasing contact area with the phase change material. This extension of boiling time facilitates greater PCM solidification, although it may not always optimize the alignment of bundles within the thermal energy storage system. Full article

LiNO₃-NaNO₃-KNO₃-NaNO₂ has a relatively low phase-change temperature, making it suitable for low-temperature heat utilization systems. This study focuses on the performance optimization of the quaternary molten salt to advance its applicability. A series of nanocomposites consisting of nano-SiO₂/MgO and the quaternary salt are prepared. Core thermophysical properties, including phase transition behaviors and thermal transport parameters, are quantified. The incorporation of nano-SiO₂/MgO induces moderate adjustments to the melting point and latent heat yet demonstrates an obvious enhancement in specific heat capacity. Optimal doping at 0.7 wt.% SiO₂ and 0.3 wt.% MgO yields a molten-state specific heat of 1.51 J/(g·K), representing a 6% increase over the undoped base salt (1.42 J/(g·K)). By combining the thermal diffusivity properties of the samples, this study found that the doping of nanoparticles typically induces new structures in molten salts that tend to enhance the specific heat capacity while simultaneously reducing thermal diffusivity. Full article

In response to the growing impact of the climate crisis, many countries are accelerating efforts to develop sustainable and carbon-free energy solutions. This has led to increasing interest in advanced energy storage and conversion technologies, particularly the development of high-temperature molten salt energy systems. Among these, chloride salt-based molten salt systems, which offer excellent thermal properties such as high thermal conductivity, low melting points, and favorable chemical stability, are emerging as strong candidates for thermal energy storage and heat-transfer applications. This study focuses on deriving key thermophysical properties essential for selecting suitable molten salt heat-transfer fluids by examining their eutectic points and thermal stability with respect to various salt compositions. Three chloride mixtures—NaCl-MgCl₂, NaCl-KCl-MgCl₂, and NaCl-KCl-ZnCl₂—were evaluated for potential use in high-temperature molten salt energy systems. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) were employed to measure the melting points and thermal stability of molten salts with various compositions near their eutectic regions. Experimental results were compared with predicted eutectic points to assess the thermal performance of each salt mixture. The findings indicate that the NaCl-KCl-MgCl₂ mixture exhibits the most promising characteristics, including a low melting point below 400 °C and superior thermal stability, making it highly suitable as a heat-transfer fluid in high-temperature molten salt energy systems. In contrast, NaCl-KCl-ZnCl₂ was found unsuitable for such applications due to its high hygroscopicity and poor thermal stability. This study provides essential data for selecting optimal molten salt compositions for the efficient and reliable operation of high-temperature molten salt energy systems. Full article

In this paper, the electrochemical performance of the NiAl intermetallic immersed in the 60% NaNO₃-40% KNO₃ (wt%) eutectic mixture, also known as Solar Salt, is reported. Mass loss measurements and electrochemical tests evaluate its behavior at different temperatures (300, 400, and 500 °C). Mass loss measurements are performed over 1000 h, and electrochemical tests over 100 h. The mass loss results show that the Ni₃Al intermetallic exhibits excellent corrosion resistance under the test conditions. Electrochemical measurements confirm the excellent performance of the Ni₃Al intermetallic in molten solar salt in the test temperature range. Experimental observations show that increasing temperature decreases the corrosion resistance of the intermetallic and favors the formation of protective layers of the Al₂O₃ and NaAlO₂ types. Full article

As a promising nuclear technology, molten salt reactors (MSRs) have a bright future in the energy sector due to their unique advantages such as high efficiency, safety, and fuel flexibility. However, the accurate analysis of fission products in MSRs requires reliable fission yield data. Current reactor burnup analysis often uses the ORIGEN2 code, whose fission yield libraries mainly originate from the outdated 1970s ENDF/B-VI nuclear database, thus risking data obsolescence. This study evaluates ORIGEN2’s fission yield libraries (THERMAL, PWRU, PWRU50) against the modern ENDF/B-VIII.0 library. Through a comprehensive comparative analysis of Oak Ridge National Laboratory’s Molten Salt Reactor Experiment (MSRE) model, numerical simulations reveal library-dependent differences in MSR burnup characteristics. The PWRU library best matches ENDF/B-VIII.0 for U-235-fueled cases in keff results, while the PWRU50 library has minimal keff deviation in U-233-fueled setups. Moreover, in both fuel cases, the fission yield library was found to significantly affect the activity of key radionuclides, including Kr-85, Kr-85m, I-133m, Cs-136, Sn-123, Sn-125, Sn-127, Sb-124, Sb-125, Cd-115m, Te-125m, Te-129m, etc. Additionally, the fission gas decay heat power calculated via the ORIGEN2 library is over 20% lower than that from the ENDF/B-VIII.0 library tens of days after shutdown, mainly due to differences in long-lived Kr-85 production. These findings highlight the need to update traditional fission yield libraries in burnup codes. For next-generation MSR designs, this is crucial to ensure accurate safety assessments and the effective development of this promising energy technology. Full article

Presently, extensive research has been conducted on the electrochemical behavior of titanium ions in molten salt, especially in relation to titanium fluoride coordination. However, there is limited research on the coordination between titanium and oxygen. Consequently, this research delved into the influence of oxygen ions on the electrochemical behavior and coordination properties of titanium ions through the utilization of both electrochemical and spectroscopy techniques. The study involved the use of cyclic voltammetry (CV), square wave voltammetry (SWV), and the open-circuit potential (OCP) method to explore the electrochemical properties of titanium ions at different titanium-oxygen ratios. Furthermore, X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy were applied to assess the presence of titanium ions in molten salt and the coordination structure of titanium ions and anions in molten salts, respectively. The results demonstrate that with an increase in oxygen ion content, chloride ions are gradually replaced by oxygen ions, forming TiO_xCl_y^m− complexes. Full article

Bio-based ionic conductive hydrogels have attracted significant attention for use in wearable electronic sensors due to their inherent flexibility, ionic conductivity, and biocompatibility. However, achieving a balance between high ionic conductivity and mechanical robustness remains a significant challenge. In this study, we present a simple yet effective strategy for fabricating a polyelectrolyte–chitin double-network hydrogel (CAA) via the copolymerization of acrylamide (AM) and acrylic acid (AA) with chitin in an AlCl₃-ZnCl₂-H₂O ternary molten salt system. The synergistic interactions of dynamic metal ion coordination bonds and hydrogen bonding impart the CAA hydrogel with outstanding mechanical properties, including a fracture strain of 1765.5% and a toughness of 494.4 kJ/m³, alongside a high ionic conductivity of 1.557 S/m. Moreover, the hydrogel exhibits excellent thermal stability across a wide temperature range (−50 °C to 25 °C). When employed as a wearable sensor, the hydrogel demonstrates a rapid response time (<0.2 s), remarkable durability over 95 cycles with less than 5% resistance drift, and high sensitivity in detecting various human joint motions (e.g., finger, knee, and elbow bending). It presents a scalable strategy for biomass-derived flexible electronics that harmonizes mechanical robustness with electromechanical performance. Full article

This study provides a comprehensive review of molten salt technology, as well as electrochemical and thermochemical processes aimed at hydrogen and syngas production. First, this research illustrates the current types of molten salt mixtures, detailing their main applications and thermophysical properties. Then, the analysis delves into existing thermo-electrochemical cycles and their specific operating conditions for producing hydrogen and syngas. Moreover, this study assesses the compatibility of these processes with molten salt integration. This investigation involved a comprehensive review of the existing technical and scientific literature, blending insights and practical experiences to offer detailed data on the topics explored. The findings suggest that molten salts, with their medium–high operating temperatures, can markedly improve the efficiency and sustainability of hydrogen and syngas production. Furthermore, this study outlines the pivotal role these technologies can play in achieving the European Union’s ambitious goals by enhancing the use of renewable energy sources and advancing the shift to carbon-free solutions. Full article

Molten salt heat exchangers are pivotal components in advanced energy systems, where their high-temperature stability and efficient heat transfer performance are critical for system reliability. This paper provides a comprehensive review of recent advancements in molten salt heat exchanger technology, focusing on their application in nuclear energy, concentrated solar power, and thermal energy storage systems. Key design considerations, including thermophysical properties of molten salts and operational conditions, are analyzed to highlight performance optimization strategies. The review traces the evolution from traditional shell-and-tube heat exchangers to compact designs like printed circuit heat exchangers, emphasizing improvements in heat transfer efficiency and power density. Challenges such as material corrosion, manufacturing complexities, and flow dynamics are critically examined. Furthermore, future research directions are proposed, including the development of high-performance materials, advanced manufacturing techniques, and optimized geometries. This review aims to consolidate dispersed research findings, address technological bottlenecks, and provide a roadmap for the continued development of molten salt heat exchangers in high-temperature energy systems. Full article

Among the concentrating solar power (CSP) technologies, the parabolic trough (PT) solar collector is a proven technology mainly used to produce electricity and heat for industrial processes. Since 2003, a stand-alone Molten Salt Parabolic Trough (MSPT) experimental plant, located in the ENEA research centre of Casaccia (PCS plant), has been in operation. In this paper a brief description of the plant, the main plant operation figures, and a report of the main results obtained during the experimental test campaigns are presented. The aim of the tests was the evaluation of the thermal power collected as a function of DNI, mass flow rate, and inlet temperature of molten salt; experimental data were compared with simulation results obtained using a heat transfer software model of the solar receiver. Full article