Search Results (2,574)

This study employed a gradient heat treatment strategy to efficiently acquire microstructure parameters and establish the microstructure–hardness relationship in Ti-6Al-4V-1.5Zr-1.0Nb-0.5Mo alloy, addressing the knowledge gap in rapid optimization of heat treatment windows. Gradient solution treatment in the α + β region (859–928 °C) revealed that hardness reaches a minimum at a Vα_p/Vβ_t ratio of approximately 0.5, a condition to be avoided if aging is not applied. Subsequent aging at 500 °C, a common temperature for such alloys, highlighted the solution-treated sample at 908 °C as possessing high hardening potential, attributed to its high β_t fraction (Vβ_t = 70%) and sufficient retained β phase that promoted fine α_s precipitation. Gradient aging (502–590 °C) of this optimized microstructure further showed that peak hardness (>350 HV1, measured under a 1 kg load) was achieved at 502 °C and 551 °C, where the Vα_p/Vβ_t ratio remained near the optimal 3:7, and the precipitated refined α_s exhibited minimal width. The hardness of the bimodal microstructure is governed by two principal factors: the Vα_p/Vβ_t ratio (optimum near 3:7) and the precipitation efficiency of refined α_s from retained β phase. The gradient approach proves to be an effective high-throughput method for rapidly correlating heat treatment parameters with microstructure and properties, accelerating the design of heat treatments for titanium alloys. Full article

The Cambrian Period represents a critical yet debated interval in the global transition from “Aragonite Seas” to “Calcite Seas”. This study reconstructs the physicochemical evolution of paleoseawater through microstructural analysis and trace element geochemistry of Cambrian oolitic rocks in the northern Sichuan Basin, South China. Our results demonstrate that micrite envelopes on ooid margins and early submarine cements (Stage 1) effectively least-altered signals, resisting diagenetic alteration. Consequently, the maximum values of trace element in these fabrics serve as reliable proxies for paleoseawater reconstruction. Ooids from the upper Canglangpu Formation to the Longwangmiao Formation (Lower Cambrian, Series 2) are characterized by concentric laminations with tangential ultrastructures, high Sr contents (up to 1536 ppm), and high seawater molar Mg/Ca ratios (hereafter mMg/Ca, up to 5.02). These features contrast sharply with the radial fabrics, low Sr contents (<400 ppm), and low seawater mMg/Ca ratios (<0.4) observed in the Xixiangchi Formation (Upper Cambrian, Furongian). Integrating regional data with global correlations, this study confirms that Aragonite Sea conditions persisted on the northern margin of the Yangtze Block until at least the late Early Cambrian (Stage 4). The Middle Cambrian (Miaolingian) represents a pivotal transitional interval, leading to a complete shift to a stable Calcite Sea by the Late Cambrian (Furongian). These findings provide crucial regional constraints for refining the Phanerozoic model of seawater chemical evolution. Full article

Concrete is widely employed in structural engineering; however, its porous nature renders it vulnerable to chloride ingress and salt freezing cycles, ultimately compromising its durability. To address this, a penetrating primer based on tetraethyl orthosilicate (TEOS) was prepared in an ethanol-water co-solvent system, and a hydrophobic topcoat of isooctyltriethoxysilane (IOTES) was obtained via emulsification. A layered application on concrete surfaces yielded a TEOS–IOTES dual-coating protection system designed to enhance water repellency and thereby improve resistance to chloride penetration and salt freeze–thaw damage. Test results show that the dual coating markedly increased hydrophobicity, giving a water contact angle of 130° and reducing water absorption rate to below 0.01 mm/min^0.5. Compared with single-layer treatments, the dual coating significantly lowered the free chloride diffusion coefficient (reached 83.74%). In terms of salt freezing cycle resistance, the dual-coating protection delayed surface scaling and increased the critical number of freeze–thaw cycles required for damage by 40%. Microstructural analyses indicate that the TEOS primer generates nano-SiO₂ and C-S-H gels, refining pores and densifying the matrix, while the IOTES topcoat forms a durable hydrophobic layer that suppresses moisture and deleterious ion transport. The synergistic “densification–hydrophobization” mechanism substantially enhances concrete durability, offering a cost-effective and efficient surface-protection strategy with promising application potential. Full article

Al-Mg-Zn crossover alloys are promising lightweight structural materials. This study systematically investigates the effects of Ga content (0–0.8 wt.%) and pre-treated aging (PA) on the mechanical properties and microstructure in high-Mg-content Al-Mg-Zn crossover alloys. The results show that, under two-step aging (90 °C/24 h + 140 °C/24 h), increasing the Ga content from 0 to 0.8 wt.% leads to a significant enhancement in mechanical strength. The hardness, ultimate tensile strength (UTS) and yield strength (YS) increased from 102.8 HV to 169.2 HV, from 457.7 MPa to 592.0 MPa, and from 288.0 MPa to 505.7 MPa, respectively, while maintaining an elongation (EL) of 15.8%. This enhancement is attributed to increased Ga content, which promotes precipitation refinement and a morphology transition from rod-like to fine spherical precipitates. Furthermore, in the alloy containing 0.4 wt.% Ga, the application of PA treatment enhanced the UTS and YS from 527.3 MPa to 569.3 MPa, and from 413.7 MPa to 483.7 MPa, respectively. This work demonstrates that the appropriate addition of Ga and PA treatment effectively enhances the precipitation behavior and tensile properties of Al-Mg-Zn alloys, providing valuable guidance for the development of high-performance, lightweight structural materials. Full article

Large-scale mining of graphite, a crucial strategic mineral, generates substantial amounts of graphite tailings (GT). The stockpiling of this solid waste occupies vast land resources and poses persistent environmental risks due to potential heavy metal leaching. Repurposing GT into construction materials presents a promising solution, with its use as a partial replacement for fine aggregates in cementitious composites being one of the most effective methods. This review systematically consolidates current research on graphite tailings cement mortar (GTCM) and graphite tailings concrete (GTC). Due to its physicochemical properties comparable to natural sand, GT is suitable for producing building materials. Studies consistently demonstrate that a substitution level of 10% to 20% optimizes overall performance. This optimal range enhances particle packing, promotes cement hydration via pozzolanic activity, and refines the microstructure, leading to improved workability, superior mechanical strength, and enhanced durability, including resistance to permeability, freeze–thaw cycles, and chemical attacks. Moreover, the inherent carbon content imparts electrical conductivity to GTC, enabling functional applications like de-icing and structural health monitoring. The successful utilization of GT also extends to lightweight foamed and autoclaved aerated concrete. However, research on the structural behavior of GTC components remains limited. Preliminary findings on beams and columns are encouraging, but comprehensive studies on their seismic performance and design methodologies are urgently needed to facilitate the widespread engineering application of this sustainable material and mitigate the environmental impact of tailings accumulation. Full article

The continuous increase in electronic power densities demands thermal management solutions that surpass the conventional heat sink designs. This study introduces a synergistic approach that combines constructal design principles with Friction Stir Processing (FSP) to create next-generation heat sinks featuring an optimized geometry and locally enhanced thermal conductivity. Constructal design provides a physics-based framework for routing heat through preferential paths, whereas FSP enables the fabrication of these paths by refining the microstructure and reducing defect density, thereby improving thermal transport properties. Experimental validation on the AA6082-T651 aluminum alloy demonstrated a 21% increase in thermal conductivity within the FSP-processed regions, as confirmed through electrical resistivity measurements and thermal step-response tests. Microstructural analysis revealed significant grain refinement (from ~150 μm to 3–5 μm), which correlated with enhanced heat diffusion rates. A constructal scale-based model was developed to establish the relationship between the conductivity ratio and optimal geometric configuration, showing that a higher local conductivity shifts the design toward denser thermal pathways. These findings substantiate the feasibility of integrating geometry optimization with property tailoring, paving the way for scalable, high-efficiency heat sinks for advanced cooling systems. Full article

The increasing use of electric arc furnace (EAF) in steelmaking inevitably elevates nitrogen (N) levels, which are traditionally regarded as a detrimental element to the formability of ultra-low carbon (ULC) steels due to the formation of Lüders band. Here, we demonstrate that N could act as a beneficial microalloying element in strip casting ULC steels by promoting V(C, N) precipitation and grain refinement of ferrite. Thermodynamic calculations reveal that N significantly increases both the equilibrium volume fraction and equilibrium precipitation temperature of V(C, N), enabling copious interphase nanoprecipitation during ferrite transformation. Microstructural characterization confirms the enhanced formation of V(C, N) within interphase rows in the N-containing steels, leading to greater Zener pinning effect and smaller ferrite grain size (from 7.50 μm of 0N to 4.67 μm of 96 ppm N and 3.84 μm of 139 ppm N). As a result, owing to the enhanced nanoprecipitation and grain refinement, the N-containing ULC strip casting steels exhibit a superior strength–ductility synergy, with tensile strength increased from 666 MPa (0N) to 805 MPa (96 ppm N) and 825 MPa (139 ppm N), and a slight decrease in total elongation from 29.8% (0N) to 27.3% (96 ppm N) and 22.0% (139 ppm N). In addition, no Lüders plateau was observed in the tensile stress-strain curves as the extensive formation of V(C, N) consumed the N atoms in solid solution. These findings highlight that microalloying V in the steels produced by EAF can effectively leverage the high N content for achieving superior strength–ductility synergy. Full article

This article proposes a novel preparation method for seawater-based low-alkalinity activated phosphogypsum (PG) cement, aimed at enhancing the performance of multi-waste binder systems using the highly ionic environment of seawater while addressing the cost and alkalinity issues associated with traditional high-alkalinity activators. The effects of partial replacement of ground granulated blast furnace slag (GGBS) with PG (0–15%) and fly ash (FA, 20–50%) on the setting time, rheological properties, microstructure, and compressive strength of seawater-based slurries were investigated. Compared to the control group (pure slag), the samples with a synergistic ratio of 5% PG and 35% FA had a mean compressive strength exceeding 60 MPa at 28 days, comparable to that of the control group, with a significant improvement in flowability. The results demonstrate that the proposed preparation method alters the hydration kinetics of alkali-activated GGBS cement and significantly improves the early and later compressive strength of hydrated samples. In the early hydration phase, seawater ions effectively promoted the rapid nucleation and growth of ettringite (AFt) crystals. The low-alkalinity composite activator induced the formation of a substantial amount of C-(A)-S-H gel. In the later stages of hydration, needle-like AFt crystals intertwined with the gel matrix, further densifying the microstructure. The enhancement of the polymer’s performance is primarily attributable to the key “synergistic enhancement effect” between seawater ions and the low-alkalinity environment. This interaction optimizes the formation pathways of key hydration products and refines the pore structure, providing a solid theoretical foundation for the low-carbon, high-efficiency utilization of PG in marine engineering materials. Full article

Preparation of metallic materials via laser powder bed fusion has gained high popularity primarily due to the versatility of the processed materials and the complexity of the available component geometries. However, the prepared components feature characteristic shortcomings. Among the ways to successfully reduce/eliminate printing issues and homogenize the properties within additively prepared materials is optimized post-processing. In this study, we present the positive effects of deformation post-processing at ambient (room) temperature on the microstructure and mechanical properties of AISI 316L stainless steel prepared by laser powder bed fusion. The post-processing was performed by the industrially applicable method of rotary swaging, for which varying swaging degrees were applied. The selected swaging degree influenced primarily the interactions between the dynamic strengthening and softening processes and consequently the strength/plasticity ratio, although all the applied swaging degrees successfully eliminated the residual porosity and imparted (sub)structure development and grain refinement. The ultimate tensile strength (UTS) for the original workpiece was 282 MPa, and it increased up to more than 1400 MPa after the final swaging while maintaining favorable plasticity (elongation to failure over 30%). The study thus proposes a way to successfully enhance the performance of additively manufactured AISI 316L steel with the use of a commercially applicable plastic deformation technology. Full article

To address surface defects and enhance the wear resistance of 316L stainless steel parts fabricated by Selective Laser Melting (SLM), this study applied shot peening (SP) surface treatment to the SLM-processed samples. Ball-on-disk tribological tests were systematically conducted under water-lubricated conditions to investigate the evolution of surface morphology, microstructure, microhardness, and tribological performance before and after SP. The results indicate that SP induced severe plastic deformation in the surface layer, effectively refining the coarse columnar crystals and melt pool structures characteristic of SLM, and forming a crystalline hardened layer with a depth of 70–80 μm. Consequently, the surface microhardness increased by 21.97% compared to the un-peened samples. Under loads of 20 N and 30 N, the coefficient of friction (COF) of the SP-treated samples decreased by 16.36% and 12.4%, while the wear rate was reduced by 17.09% and 14.9%, respectively. In this load range, the samples primarily exhibited uniform plowing and localized adhesive wear, demonstrating significantly improved resistance to plastic deformation and crack initiation. However, when the load increased to 40 N, intense stress and thermal effects diminished the strengthening benefits of SP, resulting in no significant difference in tribological performance between the SP-treated and untreated samples. At this stage, the dominant wear mechanism transitioned to severe plastic deformation, extensive delamination, and thermally induced adhesion. Full article

The utilization of recycled steel is essential for achieving carbon neutrality and sustainable engineering, yet repeated recycling inevitably leads to the accumulation of residual elements that are difficult to remove during conventional refining. Among them, copper (Cu) readily enriches in scrap-based steels and is a primary cause of surface hot shortness during high-temperature processing due to its segregation at the oxide/steel interface. While the compositional effects of Cu have been extensively studied, the influence of thermo-history associated with different industrial processing routes remains poorly understood. In this work, Cu enrichment during high-temperature oxidation was systematically investigated under thermo-histories representative of conventional hot rolling, thin slab continuous casting and rolling (TSCR), and strip casting. Plain carbon steels containing 0.05–0.30 wt.% Cu were oxidized at 1000–1200 °C, and interfacial microstructures were characterized using SEM–EDS. The results show that Cu enrichment is highly sensitive to both temperature and thermal exposure time, with a critical temperature range of 1100–1150 °C promoting the formation of continuous Cu-rich liquid films. Prolonged thermo-history in conventional hot rolling markedly enhances Cu enrichment, TSCR partially suppresses interfacial segregation, whereas strip casting effectively inhibits Cu enrichment even at elevated Cu contents. These findings highlight thermo-history as a dominant factor controlling Cu-induced surface hot shortness and provide guidance for process optimization in recycled steels. Full article

Fe-rich phases are unavoidable intermetallic compounds in aluminum alloys, particularly in recycled aluminum. Their needle-like morphology not only impairs the mechanical performance of the alloy by disrupting the continuity of the matrix but also significantly reduces the allowable addition of recycled aluminum materials. Based on this, this study focuses on the Al-7Si-0.35Mg-0.35Fe alloy with a high Fe content. The Cr was introduced to modify the characteristics of the Fe-rich phase, and the microstructural evolution and mechanical properties of the aluminum alloy with different Cr content (0–0.25 wt.%) were investigated. Experimental results show that the secondary dendrite arm spacing of the alloy is significantly refined after Cr addition. Meanwhile, the Fe-rich phase gradually transitions from β-Al₅FeSi with needle-like morphology to α-Al₁₅(Fe,Cr)₃Si₂ with short rod-like or blocky morphology as the Cr content increases. Notably, the Fe-rich phase in the 0.20Cr alloy exhibits an approximately 65% increase in sphericity and an 84% reduction in equivalent diameter compared to those in the 0Cr alloy. The morphological blunting and dispersed distribution of Fe-rich phases lead to a broad effective Cr addition range of 0.05–0.20 wt% in the alloy. Among them, the 0.20Cr alloy exhibited the best comprehensive mechanical properties, with its ultimate tensile strength and elongation approximately 19% and 107% higher than those of the 0Cr alloy, respectively. Furthermore, the fracture morphology and the relationship between the Fe-rich phase and microcracks in Al-7Si-0.35Mg-0.35Fe alloys with different Cr contents were also analyzed. Full article

Wire Arc Additive Manufacturing (WAAM) is a cost-effective method for fabricating large aluminum components; however, it tends to suffer from heat accumulation and coarse anisotropic microstructures, which can limit the part’s performance. In this study, a wall is fabricated using a hybrid unified additive deformation manufacturing process (UAMFSP) method, which integrates friction stir processing (FSP) into WAAM, and is compared with a Metal Inert Gas (MIG)-based WAAM wall. Infrared (IR) thermography revealed progressive heat buildup in MIG walls, with peak layer temperatures of about 870 to 1000 °C. In contrast, in the UAMFSP process, heat was redistributed through mechanical stirring, maintaining more uniform sub-solidus profiles below approximately 400 °C. Also, optical microscopy and quantitative image analysis showed that MIG walls developed coarse, dendritic grains with a mean grain area of about 314 µm², whereas the UAMFSP produced refined, equiaxed grains with a mean grain area of about 10.9 µm². Microhardness measurement (Vickers HV0.2, 200 gf) confirmed that the UAMFSP process can improve the hardness by 45.8% compared to the MIG process (75.8 ± 7.7 HV vs. 52.0 ± 1.3 HV; p = 0.0027). In summary, the outcomes of this study introduce the UAMFSP process as a method for addressing the thermal and microstructural limitations of WAAM. These findings provide a framework for further extending hybrid additive–deformation strategies to thicker builds, alternative alloys, and service-relevant mechanical evaluations. Full article

As a critical component of scraper conveyors, the middle trough operates under harsh conditions for extended periods, making it prone to failure and thus reducing the overall service life of the equipment. To address this issue and extend its service life, this study incorporated different amounts of CeO₂ into Cr₃C₂/Fe-based composite coatings. It investigated the effects of CeO₂ on the coating’s phase composition, microstructural evolution, wear resistance and corrosion resistance. Results show that CeO₂ addition did not alter the coating’s phase composition. The composition remained α-Fe, M₂₃C₆ (M: Fe, Cr) and vanadium carbides. However, CeO₂ promoted the transformation from columnar grains to equiaxed grains and refined the grains. With increasing CeO₂ content, the composite coating’s mechanical properties gradually improved. The Ce2 coating exhibited the highest microhardness (923.08 HV_0.5), the lowest friction coefficient (0.31) and the lowest wear rate (0.00217 mm³/N·m). Its dominant wear mechanisms were abrasive wear and mild adhesive wear. In 3.5% NaCl solution, the Ce2 coating showed the highest corrosion potential (−0.82 V) and the lowest corrosion current density (2.04 × 10⁻⁶ A/cm²), indicating excellent corrosion resistance. This study provides theoretical support for preparing high-performance Cr₃C₂/Fe-based composite coatings. It clarifies the key mechanism by which CeO₂ regulates coating properties. The developed composite coating has broad application potential due to its excellent combined wear and corrosion resistance. It can be widely used for surface strengthening of vulnerable components in mining machinery such as scraper conveyors, offering important theoretical and technical support for improving the service life of scraper conveyor middle troughs. Full article

As a solid-state joining technology, friction stir welding (FSW) exhibits significant advantages for joining aluminium alloys, including low heat input and minimal formation of intermetallic compounds, thereby enhancing joint quality and mitigating deformation. This study investigates the single-sided and double-sided FSW processes of 3 mm thick 7075-T6 aluminium alloy sheets, focusing on characterising the microstructure and mechanical properties of the joints. Experimental results show that at a rotational speed of 1500 rpm and a welding speed of 80 mm/min, the double-sided co-directional FSW joint achieves a tensile strength of 388 MPa and an elongation of 7.09%, significantly outperforming those of the other two welding paths. In the weld nugget zone (WNZ), continuous dynamic recrystallization (CDRX) occurs, generating uniformly refined equiaxed grains (average size: 1.10 μm) and facilitating the transformation of low-angle grain boundaries (LAGBs) to high-angle grain boundaries (HAGBs). Meanwhile, the strong rotated cube texture is remarkably weakened and replaced by random recrystallized brass textures with the lowest kernel average misorientation (KAM) value in the WNZ. In contrast, the thermo-mechanically affected zone (TMAZ) accumulates a high density of LAGBs due to welding-induced plastic deformation. Microhardness testing reveals a typical “W”-shaped distribution: WNZ hardness is relatively high but slightly lower than that of the base metal (BM), and the minimum hardness of the advancing side (AS) of the heat-affected zone (HAZ) is higher than that of the retreating side (RS). This study confirms that double-sided co-directional FSW crucially regulates microstructural evolution and improves the mechanical properties of 7075-T6 aluminium alloy joints, providing a viable process optimisation strategy for high-quality welding of thin-gauge sheets. Full article