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Keywords = microscopic void structure

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14 pages, 2707 KB  
Article
Study on the Performance and Micro-Mechanism of Calcium Carbide Slag-Blast Furnace Slag-Fly Ash Semi-Cured Improved Dredged Soil Under Freeze–Thaw Cycles
by Tengfei Han, Junjie Yang and Yalei Wu
Appl. Sci. 2026, 16(11), 5302; https://doi.org/10.3390/app16115302 - 25 May 2026
Viewed by 296
Abstract
Dredging projects associated with China’s expanding maritime transportation and waterway regulation produce substantial volumes of dredged soil each year. This dredged soil, characterized by poor engineering properties, cannot be directly used for filling projects and requires improvement. On the other hand, the use [...] Read more.
Dredging projects associated with China’s expanding maritime transportation and waterway regulation produce substantial volumes of dredged soil each year. This dredged soil, characterized by poor engineering properties, cannot be directly used for filling projects and requires improvement. On the other hand, the use of solid waste curing agents to replace traditional curing agents for semi-curing improved dredged soil can achieve the goal of treating waste with waste. This study employs a CGF curing agent composed of calcium carbide slag, blast furnace slag, and fly ash for the semi-curing improvement of dredged soil. The impact of the curing agent content on the compaction properties of semi-cured improved dredged soil is investigated. Additionally, through freeze–thaw cycle tests and microscopic experiments, the influence of the number of freeze–thaw cycles on the strength of semi-cured improved dredged soil and its microscopic mechanism are examined. The results indicate that as the curing agent content increases, the maximum dry density of the CGF semi-cured improved dredged soil decreases, while the optimal moisture content increases. Under freeze–thaw cycles, both the mass and unconfined compressive strength of the CGF semi-cured improved dredged soil decrease with an increasing number of cycles. Microscopic test results show that alkali-activated products (C-S-H, C-A-S-H, C-A-H) cement soil particles, fill soil pores, and enhance the internal stability of the soil. However, as freeze–thaw cycles progress, the structure of the CGF semi-cured improved dredged soil is gradually damaged. The enlargement of pores and the formation of penetrating cracks and voids lead to a reduction in strength. Increasing the curing agent content can effectively improve the frost resistance of the CGF semi-cured improved dredged soil. Full article
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19 pages, 8631 KB  
Article
Void Suppression Method of CFRP Variable-Thickness Structure Components by Vibration-Assisted Curing Process
by Shunming Yao, Lihua Zhan, Chenglong Guan, Dechao Zhang and Miaomiao Zhang
Polymers 2026, 18(10), 1170; https://doi.org/10.3390/polym18101170 - 9 May 2026
Viewed by 753
Abstract
Composite components with variable-thickness structures often suffer from insufficient forming pressure during curing due to complex pressure transfer in regions with abrupt thickness changes, which easily causes void defects and degrades component performance. In this study, a mechanical vibration-assisted double vacuum bag process [...] Read more.
Composite components with variable-thickness structures often suffer from insufficient forming pressure during curing due to complex pressure transfer in regions with abrupt thickness changes, which easily causes void defects and degrades component performance. In this study, a mechanical vibration-assisted double vacuum bag process is proposed. Finite element analysis of the vibration energy field in saturated porous composites is conducted, and curing experiments for variable-thickness specimens are designed. The effects of vibration, vacuum, and their synergy on void characteristics and mechanical properties are studied using microscopic characterization and mechanical tests. The results indicate that vibration can effectively facilitate gas discharge and accelerate resin flow, while the double vacuum bag process reduces gas discharge resistance in the early curing stage by delaying the vacuum negative pressure application, yet it also results in insufficient resin flow due to this delay. Through the synergistic optimization of vibration-assisted energy field parameters and the double vacuum bag process, gas-induced and flow-induced voids can be effectively suppressed while ensuring curing efficiency, reducing the macroscopic porosity of variable-thickness regions from 8.34% (single vacuum bag process) to 0.43%. This study provides a new approach for the high-quality curing and manufacturing of variable-thickness composite components. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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21 pages, 8869 KB  
Article
Microstructural and Chemical Characteristics of Glaze Flaking in Hongzhou Kiln Celadon, China
by Yuanwei Tu, Tianmin Chen, Wenjiang Zhang and Bin Chang
Coatings 2026, 16(5), 560; https://doi.org/10.3390/coatings16050560 - 7 May 2026
Viewed by 1259
Abstract
Glaze flaking is widespread in Hongzhou kiln celadon dating from the Eastern Han to the Tang Dynasty, yet its underlying mechanism cannot be attributed to a single factor. In this study, 11 Hongzhou kiln celadon specimens from the Eastern Han, Southern Dynasties, and [...] Read more.
Glaze flaking is widespread in Hongzhou kiln celadon dating from the Eastern Han to the Tang Dynasty, yet its underlying mechanism cannot be attributed to a single factor. In this study, 11 Hongzhou kiln celadon specimens from the Eastern Han, Southern Dynasties, and Sui–Tang periods were examined using microscopic observation, SEM–EDS, Raman spectroscopy, crack-width measurements, glaze-area analysis, water-absorption tests, and burial environment analysis to investigate the characteristics and causes of glaze flaking. The results show that crazing-crack width is significantly and positively correlated with the extent of glaze flaking. The body–glaze interlayer generally exhibited heterogeneous features, including anorthite crystallization, unmelted quartz grains, bubbles, and locally phase-separated droplets. Anorthite crystals and adjacent regions were frequently associated with crystal-shaped corrosion pits, irregular voids, and localized structural loosening; degraded areas showed depletion of Ca and Si and relative enrichment of Al and Fe. The burial soils were generally neutral to slightly alkaline and showed no evident salt accumulation, suggesting that high salinity was not the primary direct cause of glaze flaking in these samples. These findings suggest that glaze flaking in Hongzhou kiln celadon results from the interaction between firing-induced heterogeneity at the body–glaze interface and prolonged post-burial corrosion. Crazing and interconnected cracks acted as pathways for moisture and soluble ions to penetrate the body–glaze interlayer, triggering selective corrosion of Ca-rich crystalline phases and adjacent glassy phases and ultimately causing interfacial destabilization and glaze loss. Full article
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17 pages, 4982 KB  
Article
Shrinkage Cracking Characteristics and Micro-Mechanism of Bentonite and Glass-Fiber-Modified Cement Soil in Dry Environment
by Zili Dai, Xiaowei Lu, Lin Wang, Shifei Yang and Rong Wang
Materials 2026, 19(8), 1671; https://doi.org/10.3390/ma19081671 - 21 Apr 2026
Viewed by 443
Abstract
In order to investigate the effects of bentonite and glass fiber on the macroscopic mechanical properties and microscopic mechanisms of cement soil in dry environments, a series of laboratory tests were conducted in this study, including drying tests under controlled environments (30 °C, [...] Read more.
In order to investigate the effects of bentonite and glass fiber on the macroscopic mechanical properties and microscopic mechanisms of cement soil in dry environments, a series of laboratory tests were conducted in this study, including drying tests under controlled environments (30 °C, 50% humidity), unconfined compressive strength (UCS) tests, digital image processing technology, and scanning electron microscopy (SEM) analyses. The moisture evaporation law, surface crack development process, UCS variation, and microstructure evolution of cement soil with different mix proportions (bentonite content: 0–9%; glass fiber content: 0–0.5%) were systematically analyzed. The results show that bentonite can significantly enhance the water retention capacity of cement soil, reduce the water evaporation rate, and increase the unconfined compressive strength by filling internal pores to densify the microstructure. Glass fibers form a three-dimensional network structure in the matrix, exerting a bridging effect to inhibit crack initiation and propagation, and optimize the mechanical properties. The unconfined compressive strength increases significantly with an increase in bentonite content (3–9%), and the optimal fiber content for strength improvement is determined as 0.3%. The synergistic effect of bentonite and fibers optimizes the interfacial bonding force between fibers and the matrix, which remarkably improves the anti-cracking performance of cement soil. Specifically, when the bentonite content is 6–9% and the fiber content is 0.3–0.5%, the cement soil maintains complete integrity after drying, with no obvious cracks on the surface. SEM analysis reveals that the addition of bentonite and fibers inhibits the expansion and connection of internal voids, avoiding the cycle of “void enlargement–stress concentration–crack propagation”. This study provides a scientific basis for the engineering application of cement soil in a dry environment. Full article
(This article belongs to the Special Issue Advanced Geomaterials and Reinforced Structures (Second Edition))
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18 pages, 6112 KB  
Article
Study on Permeability Performance of OGFC Steel Slag Skid-Resistant Wearing Course Based on Interconnected Void Characteristics
by Yanjun Liu, Dengyun Hou, Shuxin Zheng and Cheng Wan
Coatings 2026, 16(4), 440; https://doi.org/10.3390/coatings16040440 - 5 Apr 2026
Viewed by 516
Abstract
To investigate the effects of distribution characteristics of microscopic voids (including the connectivity degree, pore-throat morphology, and size) on the permeability performance of open-graded friction course (OGFC) asphalt mixtures with steel slag as the anti-skid wearing course, two-dimensional computed tomography (CT) images of [...] Read more.
To investigate the effects of distribution characteristics of microscopic voids (including the connectivity degree, pore-throat morphology, and size) on the permeability performance of open-graded friction course (OGFC) asphalt mixtures with steel slag as the anti-skid wearing course, two-dimensional computed tomography (CT) images of OGFC steel slag asphalt mixture specimens were first obtained via X-ray technology. The MATLAB R2022b-based image subtraction algorithm was then adopted to identify the interconnected voids inside the specimens to quantitatively characterize the morphological differences in interconnected voids in OGFC steel slag asphalt mixtures with different gradations. Furthermore, Finite Element simulation by ANSYS 2021 R1 was conducted to explore the influences of the diversion angle of interconnected voids on the water flow characteristics of OGFC steel slag asphalt mixtures, involving the variation laws of water flow velocity, water pressure and flow path in the diversion structure, thereby analyzing the resultant effects on the permeability performance of the mixtures. The results show that the combination of X-ray CT scanning and image processing technology enables more convenient, accurate and intuitive characterization of the internal void distribution characteristics of the mixtures. It was found that the pore-throat properties, including size, length, quantity and equivalent diameter, are the dominant factors restricting the permeability capacity of OGFC steel slag asphalt mixtures. As the diversion angle increases from 20° to 60°, the pressure gradient increases by up to 103.92%. After passing through the diversion section, the flow velocity increases by approximately four times. The streamline density at the channel axis is 4.2–4.5 times that near the channel wall. This study realizes the rapid extraction of void characteristics and the identification of key influencing factors on the permeability performance of OGFC steel slag asphalt mixtures, an achievement that cannot be attained by the previous macroscopic research on the permeability performance of such mixtures. Full article
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18 pages, 2671 KB  
Article
Combined Neutron and X-Ray Diffraction Study of Ibuprofen and Atenolol Adsorption in Zeolite Y
by Annalisa Martucci, Maura Mancinelli, Tatiana Chenet, Luca Adami, Caterina D’anna, Emmanuelle Suard and Luisa Pasti
Molecules 2026, 31(2), 384; https://doi.org/10.3390/molecules31020384 - 22 Jan 2026
Viewed by 707
Abstract
The widespread occurrence of pharmaceutical residues in aquatic environments necessitates the development of advanced porous materials for efficient remediation. This study investigates the adsorption mechanisms of ibuprofen and atenolol within the high-silica zeolite Y. Batch adsorption experiments demonstrated significant uptake, with loading capacities [...] Read more.
The widespread occurrence of pharmaceutical residues in aquatic environments necessitates the development of advanced porous materials for efficient remediation. This study investigates the adsorption mechanisms of ibuprofen and atenolol within the high-silica zeolite Y. Batch adsorption experiments demonstrated significant uptake, with loading capacities of 191.6 mg/g for ibuprofen and 273.0 mg/g for atenolol, confirming the material’s effectiveness. Using a combination of neutron and X-ray powder diffraction, complemented by Rietveld refinement and simulated annealing algorithms, we achieved the exact localization of the guest molecules. While the pristine zeolite maintains cubic symmetry Fd3¯, the incorporation of pharmaceutical molecules induces significant residual nuclear density and anisotropic lattice distortions. To accurately model these perturbations, a systematic symmetry reduction to the acentric triclinic space group F1 was implemented. This approach enabled an ab initio refinement of the structure, revealing that drug uptake of each guest is governed by distinct chemical drivers. Ibuprofen is stabilized via steric confinement and long-range dispersive interactions. In contrast, atenolol stability is governed by electrostatic charge compensation within the zeolitic voids. Our results suggest that the final adsorption geometry is dictated by the spatial orientation of functional groups and host–guest proximity rather than molecular chirality. These results provide a microscopic model describing the fundamental host–guest interactions in FAU zeolites. This structural understanding is an essential step towards the potential use of zeolitic materials in environmental remediation and complex guest sequestration. Full article
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20 pages, 3622 KB  
Article
Enhancing Electromagnetic Wave Absorption in 3D-Printed Concrete with Superabsorbent Polymers for High Performance
by Xin Zhang, Xinglong Xu, Xianda Liu, Junbo Sun, Xiangyu Wang, Jing Xu, Zuxiang Lei and Chao Yang
Buildings 2026, 16(2), 300; https://doi.org/10.3390/buildings16020300 - 11 Jan 2026
Cited by 1 | Viewed by 899
Abstract
The widespread application of concrete with specific functions has become indispensable in modern technology. However, the persistent issue of electromagnetic pollution poses a serious hazard to human health, electronic equipment, and military operations. Although various conventional electromagnetic absorbing materials have been incorporated, the [...] Read more.
The widespread application of concrete with specific functions has become indispensable in modern technology. However, the persistent issue of electromagnetic pollution poses a serious hazard to human health, electronic equipment, and military operations. Although various conventional electromagnetic absorbing materials have been incorporated, the achievable EMW-absorption performance is still restricted, with only a narrow effective absorption bandwidth. This study investigates the application of advanced 3D-printing technology to produce concrete with enhanced EMW-absorption properties with the incorporation of SAP (super-absorbent polymers). To achieve this, concrete samples with three SAP occupying the concrete volumes (0 vol.%, 20 vol.%, and 40 vol.%) and three methods (pretreatment-addition) were examined to provide an in-depth analysis of the properties and microstructures. The study reveals superior electromagnetic absorption in concrete enhanced with SAP compared to the untreated counterpart. Specifically, samples subjected to 40 vol.% Dry Treatment SAP exhibited exceptional performance, achieving 98.77% absorption at 7.53 GHz frequency with a peak reflectance of −19.12 dB, outperforming unmodified absorbing resin concrete by 25.44%. Moreover, microscopic analysis revealed irregular void distribution within the concrete, while the 3D-printing and -mixing processes led to SAP particle fractures, forming a complex 3D structure, thereby enhancing EMW-absorption performance. Ultimately, by selecting appropriate SAP pre-treatment and mixing methods based on the specific frequency range, this study provides crucial references and practical guidance for the application of EMW-absorbing concrete in military and technological contexts. Full article
(This article belongs to the Special Issue Urban Renewal: Protection and Restoration of Existing Buildings)
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15 pages, 4040 KB  
Article
The Mechanism of Microcrack Initiation in Fe-C Alloy Under Tensile Deformation in Molecular Dynamics Simulation
by Yanan Zeng, Xiangkan Miao, Yajun Wang, Yukang Yuan, Bingbing Ge, Lanjie Li, Kanghua Wu, Junguo Li and Yitong Wang
Materials 2025, 18(16), 3865; https://doi.org/10.3390/ma18163865 - 18 Aug 2025
Cited by 1 | Viewed by 1042
Abstract
The microcrack initiation and evolution behavior of Fe-C alloy under uniaxial tensile loading are investigated using molecular dynamics (MD) simulations. The model is stretched along the z-axis at a strain rate of 2 × 109 s−1 and temperatures ranging from [...] Read more.
The microcrack initiation and evolution behavior of Fe-C alloy under uniaxial tensile loading are investigated using molecular dynamics (MD) simulations. The model is stretched along the z-axis at a strain rate of 2 × 109 s−1 and temperatures ranging from 300 to 1100 K, aiming to elucidate the microscopic deformation mechanisms during crack evolution under varying thermal conditions. The results indicate that the yield strength of Fe-C alloy decreases with a rising temperature, accompanied by a 25.2% reduction in peak stress. Within the temperature range of 300–700 K, stress–strain curves exhibit a dual-peak trend: the first peak arises from stress-induced transformations in the internal crystal structure, while the second peak corresponds to void nucleation and growth. At 900–1100 K, stress curves display a single-peak pattern, followed by rapid stress decline due to accelerated void coalescence. Structural evolution analysis reveals sequential phase transitions: initial BCC-to-FCC and -HCP transformations occur during deformation, followed by reversion to BCC and unidentified structures post-crack formation. Elevated temperatures enhance atomic mobility, increasing the proportion of disordered/unknown structures and accelerating material failure. Higher temperatures promote faster potential energy equilibration, primarily through accelerated void growth, which drives rapid energy dissipation. Full article
(This article belongs to the Section Metals and Alloys)
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25 pages, 10097 KB  
Article
Biocrusts Alter the Pore Structure and Water Infiltration in the Top Layer of Rammed Soils at Weiyuan Section of the Great Wall in China
by Xiaoju Yang, Fasi Wu, Long Li, Ruihua Shang, Dandan Li, Lina Xu, Jing Cui and Xueyong Zhao
Coatings 2025, 15(8), 908; https://doi.org/10.3390/coatings15080908 - 3 Aug 2025
Cited by 2 | Viewed by 1657
Abstract
The surface of the Great Wall harbors a large number of non-vascular plants dominated by cyanobacteria, lichens and mosses as well as microorganisms, and form biocrusts by cementing with the soils and greatly alters the pore structure of the soil and the ecohydrological [...] Read more.
The surface of the Great Wall harbors a large number of non-vascular plants dominated by cyanobacteria, lichens and mosses as well as microorganisms, and form biocrusts by cementing with the soils and greatly alters the pore structure of the soil and the ecohydrological processes associated with the soil pore space, and thus influences the soil resistance to erosion. However, the microscopic role of the biocrusts in influencing the pore structure of the surface of the Great Wall is not clear. This study chose the Warring States Qin Great Wall in Weiyuan, Gansu Province, China, as research site to quantify thepore structure characteristics of the three-dimensional of bare soil, cyanobacterial-lichen crusts, and moss crusts at the depth of 0–50 mm, by using optical microscopy, scanning electron microscopy, and X-ray computed tomography and image analysis, and the precipitation infiltration process. The results showed that the moss crust layer was dominated by large pores with long extension and good connectivity, which provided preferential seepage channels for precipitation infiltration, while the connectivity between the cyanobacterial-lichen crust voids was poor; The porosity of the cyanobacterial-lichen crust and the moss crust was 500% and 903.27% higher than that of the bare soil, respectively. The porosity of the subsurface layer of cyanobacterial-lichen crust and moss crust was significantly lower than that of the biocrusts layer by 92.54% and 97.96%, respectively, and the porosity of the moss crust was significantly higher than that of the cyanobacterial-lichen crust in the same layer; Cyanobacterial-lichen crusts increased the degree of anisotropy, mean tortuosity, moss crust reduced the degree of anisotropy, mean tortuosity. Biocrusts increased the fractal dimension and Euler number of pores. Compared with bare soil, moss crust and cyanobacterial-lichen crust increased the isolated porosity by 2555% and 4085%, respectively; Biocrusts increased the complexity of the pore network models; The initial infiltration rate, stable infiltration rate, average infiltration rate, and the total amount of infiltration of moss crusted soil was 2.26 and 3.12 times, 1.07 and 1.63 times, respectively, higher than that of the cyanobacterial-lichen crusts and the bare soil, by 1.53 and 2.33 times, and 1.13 and 2.08 times, respectively; CT porosity and clay content are significantly positively correlated with initial soil infiltration rate (|r| ≥ 0.85), while soil type and organic matter content are negatively correlated with initial soil infiltration rate. The soil type and bulk density are directly positively and negatively correlated with CT porosity, respectively (|r| ≥ 0.52). There is a significant negative correlation between soil clay content and porosity (|r| = 0.15, p < 0.001). Biocrusts alter the erosion resistance of rammed earth walls by affecting the soil microstructure of the earth’s great wall, altering precipitation infiltration, and promoting vascular plant colonisation, which in turn alters the erosion resistance of the wall. The research results have important reference for the development of disposal plans for biocrusts on the surface of archaeological sites. Full article
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22 pages, 5401 KB  
Article
Evaluation of Integral and Surface Hydrophobic Modification on Permeation Resistance of Foam Concrete
by Liangbo Ying, Pengfei Yu, Fuping Wang and Ping Jiang
Coatings 2025, 15(7), 854; https://doi.org/10.3390/coatings15070854 - 20 Jul 2025
Cited by 4 | Viewed by 1680
Abstract
To investigate the impermeability of foam concrete in various challenging environments, this study evaluates its water resistance by measuring the water contact angle and water absorption. Polyurethane (PU) was used to fabricate polyurethane foam concrete (PFC), enabling a monolithic hydrophobic modification to improve [...] Read more.
To investigate the impermeability of foam concrete in various challenging environments, this study evaluates its water resistance by measuring the water contact angle and water absorption. Polyurethane (PU) was used to fabricate polyurethane foam concrete (PFC), enabling a monolithic hydrophobic modification to improve the permeation performance of foam concrete. The study also examines the effects of carbonation and freeze–thaw environments on the permeation resistance of PFC. Graphene oxide (GO), KH-550, and a composite hydrophobic coating (G/S) consisting of GO and KH-550 were employed to enhance the permeation resistance of PFC through surface hydrophobic modification. The functionality of the G/S composite hydrophobic coating was confirmed using energy dispersive X-ray spectrometry (EDS) and Fourier transform infrared spectroscopy (FTIR). The results showed the following: (1) The water contact angle of PFC increased by 20.2° compared to that of ordinary foam concrete, indicating that PU-based hydrophobic modification can significantly improve its impermeability. (2) After carbonation, a micro–nano composite structure resembling the surface of a lotus leaf developed on the surface of PFC, further enhancing its impermeability. However, freeze–thaw cycles led to the formation and widening of microcracks in the PFC, which compromised its hydrophobic properties. (3) Surface hydrophobic modifications using GO, KH-550, and the G/S composite coating improved the anti-permeability properties of PFC, with the G/S composite showing the most significant enhancement. (4) GO filled the tiny voids and pores on the surface of the PFC, thereby improving its anti-permeability properties. KH-550 replaced water on the surface of PFC and encapsulated surface particles, orienting its R-groups outward to enhance hydrophobicity. The G/S composite emulsion coating formed a hydrophobic silane layer inside the concrete, which enhanced water resistance by blocking water penetration, reducing microscopic pores in the hydrophobic layer, and improving impermeability characteristics. Full article
(This article belongs to the Special Issue Novel Cleaner Materials for Pavements)
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24 pages, 1909 KB  
Article
Experimental Investigation into Waterproofing Performance of Cement Mortar Incorporating Nano Silicon
by Nasiru Zakari Muhammad, Muhd Zaimi Abd Majid, Ali Keyvanfar, Arezou Shafaghat, Ronald MCcaffer, Jahangir Mirza, Muhammad Magana Aliyu and Mujittafa Sariyyu
Buildings 2025, 15(13), 2227; https://doi.org/10.3390/buildings15132227 - 25 Jun 2025
Viewed by 1887
Abstract
Water ingress and penetration of aggressive fluids undermines the integrity of many concrete structures. For this reason, optimal performance of such structures up to their designed life cannot be guaranteed. This study introduces nano silicon as an alternative waterproofing admixture for increasing life [...] Read more.
Water ingress and penetration of aggressive fluids undermines the integrity of many concrete structures. For this reason, optimal performance of such structures up to their designed life cannot be guaranteed. This study introduces nano silicon as an alternative waterproofing admixture for increasing life span of cementitious materials, due to its non-vulnerability to deterioration, which is common to traditional surface coating solutions. Therefore, nano silicon was characterized using Field Emission Scanning Electron Microscope (FESEM), Energy Dispersion Spectroscopy (EDS), Fourier Transform Infrared Spectroscopy (FTIR), X-ray Diffraction (XRD), and surface Zeta potential. The Central Composite Design (CCD) tool was adopted to plan the experiment and further used to model the relationship between experimental variables and experimental response. The model was found to be nonlinear quadratic based on Analysis of Variance (ANOVA). Also, the validity of the model was evaluated and found to have accurate prediction with mean absolute percentage error (MAPE) of 1.62%. The optimum mix ratio necessary to increase resistance to capillary water absorption was established at a nano silicon dosage of 6.6% by weight of cement and w/c of 0.42. In conclusion, the overall results indicate that resistance to capillary water absorption was increased by 62%. Furthermore, while gas permeability was reduced by 31%, on the other hand, volume of water permeable voids decreased by 10%. Full article
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20 pages, 1633 KB  
Article
Rheological and Mechanical Properties of Self-Compacting Geopolymer Concrete Reinforced with Short Basalt Fibres
by Saima Ali, Pulkit Khanna, James Stewart, Bidur Kafle and Riyadh Al-Ameri
J. Compos. Sci. 2025, 9(6), 264; https://doi.org/10.3390/jcs9060264 - 26 May 2025
Cited by 2 | Viewed by 1675
Abstract
Due to their low environmental impact, various mineral or cellulose-based natural fibres have recently attracted attention in the construction industry. Hence, the current study focused on basalt fibres and explored the changes in the physical, mechanical, and micro-structural properties of geopolymer concrete reinforced [...] Read more.
Due to their low environmental impact, various mineral or cellulose-based natural fibres have recently attracted attention in the construction industry. Hence, the current study focused on basalt fibres and explored the changes in the physical, mechanical, and micro-structural properties of geopolymer concrete reinforced with such fibres. The current study used self-compacting geopolymer concrete, an eco-friendly concrete composed of fly ash, ground granulated blast furnace slag, and an alkali activator, in addition to the regular components of normal concrete. The self-compacting geopolymer concrete compacts under its own weight, so extra compaction is not required. The present study investigated the effect of the fibre content and length. Two different fibre lengths were considered: 12 mm and 30 mm. Three different percentages (1%, 2%, and 3% of the weight of the total mix) of the basalt fibres were considered to determine the optimum fibre content. The mix design was carried out for all the mixes with different fibre contents and fibre lengths, and the workability properties in the slump flow, T-500, and J-ring tests are presented. The effects of the fibre length and content were evaluated in terms of compressive strength (28 and 56 days) and split tensile strength. The results indicated that a higher fibre content effectively increased the compressive strength of 12 mm long fibres. In contrast, a lower fibre content was ideal for the 30 mm long fibres. In addition, the short fibres were more effective in enhancing the geopolymer concrete’s tensile strength than the long fibres. Furthermore, a detailed microscopic analysis was carried out, which revealed that fibre clustering, voids, etc., changed the strength of the selected fibre-reinforced self-compacting geopolymer concrete. Moreover, the analytical method’s predicted tensile strength agreed with the experimental results. Full article
(This article belongs to the Special Issue Mechanical Properties of Composite Materials and Joints)
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18 pages, 8784 KB  
Article
Experimental and Numerical Research of 3D DLP-Printed Solid and Voronoi PLA Resin Specimens Under Tensile and Bending Loads
by Zorana Golubović, Jovan Tanasković, Aleksa Milovanović and Božica Bojović
Polymers 2025, 17(9), 1180; https://doi.org/10.3390/polym17091180 - 26 Apr 2025
Cited by 4 | Viewed by 1873
Abstract
Additive manufacturing (AM), especially vat photopolymerization processes such as digital light processing (DLP), enables the production of highly detailed and complex geometries with precise material structure control. In this study, the influence of internal structure on the mechanical properties of PLA resin specimens [...] Read more.
Additive manufacturing (AM), especially vat photopolymerization processes such as digital light processing (DLP), enables the production of highly detailed and complex geometries with precise material structure control. In this study, the influence of internal structure on the mechanical properties of PLA resin specimens produced using a DLP 3D printer is investigated. Two designs were analyzed: a fully solid structure and a shell with a Voronoi pattern. Tensile and bending tests revealed that solid specimens exhibited higher strength, while Voronoi structures performed better under bending loading despite lower load-bearing capacity due to their porosity ratio. The developed numerical model, analyzed through different numerical simulations using the Ansys 2025R01 Software package and validated by experimental results, showed a strong correlation between experimental and numerical results that confirmed the reliability of the developed models for preliminary design verification. These models hold significant potential for the design of mechanical and biomedical components, including orthopedic immobilization devices. Microscopic analysis revealed brittle fracture in solid specimens with striations and bubble-shaped irregularities, while Voronoi specimens exhibited fragmented surfaces with clean, brittle failure along structural voids. Based on the results obtained, this research demonstrates how additive manufacturing enables the optimization of mechanical properties and material efficiency through precise control of internal structures. In the future, validated numerical models can be used to check the preliminary designs of different components, which will significantly reduce development costs. Full article
(This article belongs to the Special Issue Mechanic Properties of Polymer Materials)
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18 pages, 8201 KB  
Article
Influence of the Void Structure on Thermal Performance in HGM/ER Composites
by Yu Ding, Zhaoyan Dong, Hong Xu, Zhe Ma and Gangjun Zhai
Energies 2025, 18(8), 2073; https://doi.org/10.3390/en18082073 - 17 Apr 2025
Cited by 3 | Viewed by 1336
Abstract
The heat transfer mechanism of hollow glass microsphere/epoxy resin composites (HGM/ER) is intricate, and the formation of void structures during material preparation complicates the prediction of thermal conductivity. To investigate the microscopic heat transfer mechanisms of HGM/ER materials with void structures and analyze [...] Read more.
The heat transfer mechanism of hollow glass microsphere/epoxy resin composites (HGM/ER) is intricate, and the formation of void structures during material preparation complicates the prediction of thermal conductivity. To investigate the microscopic heat transfer mechanisms of HGM/ER materials with void structures and analyze the impact of void variables on the overall thermal performance, this study addresses the issue of low packing density and poor uniformity in traditional cellular unit structures. An improved random sequential adsorption (RSA) algorithm is proposed, increasing the upper limit of particle fill rate by 25% relative to traditional RSA algorithms. The Benveniste equivalent microsphere thermal conductivity model is selected for thermal performance simulation, demonstrating its high correlation with the three-component model (air, glass, resin), with a maximum relative error of only 1.32%. A classification method for void types in HGM/ER materials is proposed, categorizing them into interfacial and free voids. The microscopic heat transfer mechanisms of HGM/ER materials are investigated under different voids levels and void types, and it was found that the effect of interfacial voids on thermal conductivity is 60% higher than that of free voids. Based on the measured voids of the material, this study provides a reference for the convenient prediction of thermal conductivity in practical engineering applications of HGM/ER composites. Full article
(This article belongs to the Section J1: Heat and Mass Transfer)
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14 pages, 8206 KB  
Article
Mechanical, Chloride Resistance, and Microstructural Properties of Basalt Fiber-Reinforced Fly Ash–Silica Fume Composite Concrete
by Yishan Li, Yan Liu and Wei Zhang
Minerals 2025, 15(4), 348; https://doi.org/10.3390/min15040348 - 27 Mar 2025
Cited by 4 | Viewed by 1401
Abstract
Basalt fiber has advantages in enhancing the mechanical properties of concrete, but the comprehensive effects of fiber content and length, as well as the relationship between mechanical and impermeability performance, remain unclear and require systematic verification. This study aims to quantify the effects [...] Read more.
Basalt fiber has advantages in enhancing the mechanical properties of concrete, but the comprehensive effects of fiber content and length, as well as the relationship between mechanical and impermeability performance, remain unclear and require systematic verification. This study aims to quantify the effects of basalt fiber content and length on mechanical properties (compressive strength, tensile strength, and flexural strength) and concrete permeability performance and reveal the underlying mechanisms. The macroscopic performance results indicate the following: (1) the optimum fiber content of compressive strength and flexural strength of basalt fiber-reinforced concrete is 1.5 kg/m3; (2) the optimum content of tensile strength is 1.0 kg/m3; and (3) the impermeability performance of the fiber-reinforced concrete is most significantly improved when the fiber content reaches 1.0 kg/m3 and the fiber length is 18 mm. During the permeability tests, a nonlinear functional relationship exists between two indicators, electric flux and chloride ion migration coefficient. Microscopic analysis showed that mineral admixtures (fly ash and silica fume) promoted the secondary hydration reaction in the cementitious material, generating a significant amount of C-(A)-S-H gels to increase the density of the concrete matrix. After incorporating basalt fibers, they tightly envelop the concrete matrix, reducing the number of internal voids and achieving a synergistic stress-bearing effect with the concrete, confirming that the addition of fibers optimizes the mechanical and impermeability properties of the concrete. This study provides a quantitative reference for the basalt fiber reinforcement design of engineering concrete structures and helps extend the service life of concrete buildings. Full article
(This article belongs to the Special Issue Recycling and Utilization of Metallurgical and Chemical Solid Waste)
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